CN202182469U - Roller-hearth-kiln pressurization spray premixing burner core - Google Patents
Roller-hearth-kiln pressurization spray premixing burner core Download PDFInfo
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- CN202182469U CN202182469U CN2011201492151U CN201120149215U CN202182469U CN 202182469 U CN202182469 U CN 202182469U CN 2011201492151 U CN2011201492151 U CN 2011201492151U CN 201120149215 U CN201120149215 U CN 201120149215U CN 202182469 U CN202182469 U CN 202182469U
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Abstract
The utility model provides a roller-hearth-kiln pressurization spray premixing burner core, comprising combustion nozzles, a combustion-supporting passage connecting plate, a closed-cover-type premixing chamber, atomized spraying nozzles, a fuel gas pipe, a connecting disc, a combustion-supporting air pipeline connecting port, a fuel gas pipeline connecting port and a combustion-supporting air pipe. The fuel gas and the combustion-supporting air are conveyed to the fuel gas pipe through pipelines simultaneously, and the fuel gas is pressurized by the combustion-supporting air, so that coarse mixing of the fuel gas and the combustion-supporting air is realized. The mixed air which is conveyed to the atomized spraying nozzles is subjected to primary fine mixing when being sprayed via a plurality of spraying holes. The mixed air is sprayed onto the inner wall of a premixing chamber and is rebounded, scattered and circulated, so that the mixed air enters a combustion chamber through the combustion nozzles and is combusted after secondary fine mixing is performed. The premixing degree of the fuel gas and the combustion-supporting air before being combusted is maximized in real sense, and the combustion efficiency of the fuel gas is maximized as well. Due to the effect of pressurization, the pressure of the mixed air reaching the combustion nozzles is kept high, and the flame range is very long.
Description
Affiliated technical field:
The utility model relates to a kind of gas combustion apparatus of ceramic tile roller kilns, especially through after the technological means of supercharging spraying premix is implemented in combustion gas, can play effect energy-conservation, that reduce discharging.
Background technology:
A kind of pre-mixing gas combustion burner of roller kilns use at present is made up of premixer, Gas Pipe, combustion chamber, honeycomb combustion plate, burner plate hold-doun nut, gas nozzle, combustion air passage.It lets combustion gas and air before getting into the combustion chamber, realize twice mixing.But because the defective in the design makes to make combustion gas and combustion air subtract mistake to the thrust of flame combustion chamber by combustion gas, the air premix that reduces pressure in the premixer; Flame can't arrive kiln chamber central authorities; Make Yao Qiang limit and kiln central authorities form the temperature difference, product just has aberration, and defect rate is high.
Summary of the invention:
In order to overcome the technological deficiency that the roller kilns premix burner forms the temperature difference in the kiln body, the utility model provides a kind of roller kilns supercharging spraying premix burner core.Present technique not only can let the thick gas that mixes realize that high-pressure fog is smart mixed in the premixer, realizes combustion gas and combustion air premixed truly, has realized the overlength range of flame simultaneously.
The technical scheme of the utility model is: at first in the junction of Gas Pipe and gas pipeline, threeway is installed, connects the combustion air pipeline with combustion-supporting airduct, draw combustion air in Gas Pipe, when giving the combustion gas supercharging, realize slightly mixing; Opening part in Gas Pipe is provided with the atomized spray nozzle then; The atomized spray nozzle has spray-hole, and the inner chamber aperture of atomized spray nozzle is less than the inner chamber aperture of Gas Pipe, for mist is implemented secondary booster; Through the mist of spray-hole ejection, realize first smart mixing; At last,, the airtight bell-type of tubulose premixer is set, the mist bounce-back of guiding fuel injection, scattering, the smart mixing of circulation in the outside of Gas Pipe, atomized spray nozzle.
The utility model is installed in the burner shell, by burner noz(zle), and combustion air passage connecting plate, airtight bell-type premixer, the atomized spray nozzle, Gas Pipe, terminal pad, the combustion air pipeline connection port, the gas pipeline connector, combustion-supporting airduct constitutes.Burner noz(zle) is connected combustion air passage connecting plate combustion chamber one side, and the opposite side of combustion air passage connecting plate connects an end of airtight bell-type premixer, and the other end of airtight bell-type premixer is connected with terminal pad; One end of Gas Pipe connects the atomized spray nozzle, and the other end connects gas pipeline and combustion air pipeline respectively.
Gas Pipe is passed by the centre bore of terminal pad and is connected, and an end inboard at terminal pad places in the airtight bell-type premixer, and opening part connects the atomized spray nozzle, between the inwall of the periphery of Gas Pipe, atomized spray nozzle and airtight bell-type premixer spacing is arranged; Pass an end of terminal pad centre bore, connect threeway and, connect gas pipeline connector and combustion air pipeline connection port respectively, in order to connection gas pipeline and combustion air pipeline at two connectors in addition of threeway.
The atomized spray nozzle is made up of nozzle body and spray-hole, is the crown body of cylindricality, and there is thread the Guan Kou lower end, is connected with Gas Pipe, and cylindricality hat body wall has the transverse injection pore, and there is vertical injection pore on the Guan Ding plane.Laterally the distribution proportion of pore and vertical pore is confirmed by range requirement and kiln technical parameter.
The combustion air of the combustion gas of gas pipeline and combustion air pipeline through pipeline and threeway, is transported to Gas Pipe simultaneously, when combustion air pressurizes to combustion gas, has realized the thick mixing of combustion gas and combustion air; Be transported to the mist of atomized spray nozzle,, realize secondary booster because of the variation of caliber; Through the mist that some spray-holes eject, realize first smart mixing; Mist is ejected into the inwall of premixer, rebounds, scattering, shuttling movement, after realizing that secondary is smart and mixing, gets into combustion chambers burn through burner noz(zle).Premixed degree before combustion gas and the combustion air burning has reached maximization truly, and the combustion rate of combustion gas reaches maximization too.Because combustion air supercharging and secondary booster are introduced in combustion gas, it is powerful that the pressure when mist arrives burner noz(zle) keeps, flame range overlength.
Combustion air in the entering burner shell is outer wall through the premixer, and direction moves to the combustion chamber, gets into necessary process combustion air passage connecting plate before the combustion chamber.Because of the outer of combustion air passage connecting plate is skewed slot cooling air channel design, combustion air through the time, take away combustion air passage surface of connecting plate temperature on the one hand, play cooling protection effect to the premixer; Combustion air receives the guiding of skewed slot on the other hand, gets into the combustion chamber in rotary manner, and when promoting the flame rotation, the combustion gas that part is not reached burning is carried out combustion-supporting.The flame of rotation is being led flame hole formation saturated mode, for getting into the kiln hall again after the kiln wall transmission temperature.
The beneficial effect of the utility model is: not only let the thick gas high-pressure injection essence of mixing mix in the premixer, realize combustion gas and combustion air abundant premixed truly, realized the overlength range of flame simultaneously.
Description of drawings:
Below in conjunction with accompanying drawing the utility model is further specified:
Fig. 1 is the structural profile sketch map of the utility model;
Fig. 2 looks sketch map on the combustion air passage connecting plate;
Fig. 3 is an atomized spray nozzle side generalized section;
Fig. 4 is that the utility model is installed in the connection generalized section in the housing.
Among the figure: (1), burner noz(zle), (2), combustion air passage connecting plate, (3), airtight bell-type premixer, (4), atomized spray nozzle; (5), Gas Pipe, (6), terminal pad, (7), combustion air pipeline connection port, (8), gas pipeline connector; (9), skewed slot shape combustion air passage, (10), circular hole combustion air passage, (11), burner noz(zle) connector; (12), vertical spray-hole, (13), transverse jet perforation, (14), connect thread; (15), burner shell, (16), combustion air pipeline, (17), combustion-supporting airduct.
The specific embodiment:
In the embodiment in figure 1, the utility model is by burner noz(zle) 1, combustion air passage connecting plate 2, and airtight bell-type premixer 3, atomized spray nozzle 4, Gas Pipe 5, terminal pad 6, combustion air pipeline connection port 7, gas pipeline connector 8, combustion-supporting airduct 17 constitutes.Burner noz(zle) 1 is connected combustion air passage connecting plate 2 combustion chambers one side, and the opposite side of combustion air passage connecting plate 2 connects an end of premixer 3, and the other end of premixer 3 is connected with terminal pad 6; One end of Gas Pipe 5 connects atomized spray nozzle 4, and the other end connects gas pipeline and combustion air pipeline 16 respectively through gas pipeline connector 8 and combustion air pipeline connection port 7.
In the embodiment of Fig. 2; Combustion air passage connecting plate 2 has skewed slot shape combustion air passage 9 and circular hole combustion air path 10; Combustion air in the entering burner shell 15 is 3 outer walls through the premixer, and direction moves to the combustion chamber, get into necessary process combustion air passage connecting plate 2 before the combustion chamber.Because of the outer of combustion air passage connecting plate 2 is 9 designs of skewed slot shape cooling air channel, combustion air through the time, take away the surface temperature of premixer's 3 outer walls and combustion air passage connecting plate 2 on the one hand, play cooling protection effect to airtight bell-type premixer 3; Combustion air receives the guiding of skewed slot on the other hand, gets into the combustion chamber in rotary manner, and when promoting the flame rotation, the combustion gas that part is not reached burning is carried out combustion-supporting.The flame of rotation is being led flame hole formation saturated mode, for getting into the kiln hall again after the kiln wall transmission temperature.
In the embodiments of figure 3, atomized spray nozzle 4 is the crown body of cylindricality, and there is thread 14 the Guan Kou lower end, is connected with Gas Pipe 5, and cylindricality hat body wall has transverse injection pore 13, and there is vertical injection pore 12 on the Guan Ding plane.
In the embodiment of Fig. 4, the utility model is installed in the burner shell 15, connects combustion air pipeline connection port 7 and combustion air pipeline 16 by combustion-supporting airduct 17, and combustion air is directly introduced Gas Pipe 5.
The combustion air of the combustion gas of gas pipeline and combustion air pipeline 16 through the threeway of Gas Pipe 5 front ends, is transported to Gas Pipe 5 simultaneously, when combustion air pressurizes to combustion gas, has realized the thick mixing of combustion gas and combustion air; Be transported to the mist of atomized spray nozzle 4,, realize secondary booster because of the variation of caliber; Through the mist that some spray-holes eject, realize first smart mixing; Mist is ejected into the inwall of premixer 3, rebounds, scattering, shuttling movement, after realizing that secondary is smart and mixing, gets into combustion chambers burn through burner noz(zle) 1.Premixed degree before combustion gas and the combustion air burning has reached maximization truly, and the combustion rate of combustion gas reaches maximization too.Because to the secondary booster of combustion gas introducing combustion air supercharging and caliber variation, the pressure that mist arrives burner noz(zle) keeps powerful, flame reaches the overlength range.
Claims (2)
1. roller kilns supercharging spraying premix burner core, by burner noz(zle), combustion air passage connecting plate; Airtight bell-type premixer, atomized spray nozzle, Gas Pipe; Terminal pad, combustion air pipeline connection port, gas pipeline connector; Combustion-supporting airduct constitutes, and it is characterized in that: burner noz(zle) is connected combustion air passage connecting plate combustion chamber one side, and the opposite side of combustion air passage connecting plate connects an end of airtight bell-type premixer; The other end of airtight bell-type premixer is connected with terminal pad, and an end of Gas Pipe connects the atomized spray nozzle, and the other end connects gas pipeline and combustion air pipeline respectively.
2. roller kilns supercharging spraying premix burner core according to claim 1; It is characterized in that: described Gas Pipe is at the inboard end of terminal pad; Place in the airtight bell-type premixer; Opening part connects the atomized spray nozzle, between the inwall of the periphery of Gas Pipe, atomized spray nozzle and airtight bell-type premixer spacing is arranged; The other end passes the terminal pad centre bore and is connected the back with terminal pad and connects threeway, at two connectors in addition of threeway, combustion air pipeline connection port and gas pipeline connector is installed respectively, in order to connect gas pipeline and combustion air pipeline.
3, roller kilns supercharging spraying premix burner core according to claim 1; It is characterized in that: described atomized spray nozzle is the crown body of cylindricality; Be made up of nozzle body and spray-hole, there is thread the Guan Kou lower end, is connected with Gas Pipe; Cylindricality hat body wall has the transverse jet perforation, and there is vertical spray-hole on the Guan Ding plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201492151U CN202182469U (en) | 2011-05-12 | 2011-05-12 | Roller-hearth-kiln pressurization spray premixing burner core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201492151U CN202182469U (en) | 2011-05-12 | 2011-05-12 | Roller-hearth-kiln pressurization spray premixing burner core |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202182469U true CN202182469U (en) | 2012-04-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201492151U Expired - Fee Related CN202182469U (en) | 2011-05-12 | 2011-05-12 | Roller-hearth-kiln pressurization spray premixing burner core |
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| CN (1) | CN202182469U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102252327A (en) * | 2011-05-12 | 2011-11-23 | 王晶华 | Pressurization spraying premix burner core for roller kiln |
| CN103968381A (en) * | 2013-01-24 | 2014-08-06 | 梁燕龙 | Mechanical-adjustment pre-mixing gas burner and method thereof |
| CN103994434A (en) * | 2013-02-17 | 2014-08-20 | 梁燕龙 | Adjusting premixed type secondary fuel gas nozzle and method |
| CN106269331A (en) * | 2016-10-15 | 2017-01-04 | 开平市高美空调设备有限公司 | Hydraulic spray nozzle |
| CN115812134A (en) * | 2020-05-15 | 2023-03-17 | 资科公司 | Anti-clog burner nozzle and method |
-
2011
- 2011-05-12 CN CN2011201492151U patent/CN202182469U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102252327A (en) * | 2011-05-12 | 2011-11-23 | 王晶华 | Pressurization spraying premix burner core for roller kiln |
| CN103968381A (en) * | 2013-01-24 | 2014-08-06 | 梁燕龙 | Mechanical-adjustment pre-mixing gas burner and method thereof |
| CN103968381B (en) * | 2013-01-24 | 2017-10-27 | 海门华夏时丽网络科技服务有限公司 | Mechanical adjustment premix gas burner |
| CN103994434A (en) * | 2013-02-17 | 2014-08-20 | 梁燕龙 | Adjusting premixed type secondary fuel gas nozzle and method |
| CN103994434B (en) * | 2013-02-17 | 2017-10-24 | 重庆盛瓒科技有限公司 | Adjust premixed secondary fuel burner nozzle |
| CN106269331A (en) * | 2016-10-15 | 2017-01-04 | 开平市高美空调设备有限公司 | Hydraulic spray nozzle |
| CN106269331B (en) * | 2016-10-15 | 2019-02-15 | 开平市高美空调设备有限公司 | Hydraulic spray nozzle |
| CN115812134A (en) * | 2020-05-15 | 2023-03-17 | 资科公司 | Anti-clog burner nozzle and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 362200, 9, Donghua street, Qingyang street, Jinjiang, Fujian, Quanzhou Patentee after: Wang Jinghua Address before: Jianye District of Nanjing City, Jiangsu province 210029 4 Building No. 12 Nanyuan Qu Yuan Village Patentee before: Wang Jinghua |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120404 Termination date: 20120512 |