CN202181513U - Intelligent mudjack control apparatus for prestressed bridge pipelines - Google Patents
Intelligent mudjack control apparatus for prestressed bridge pipelines Download PDFInfo
- Publication number
- CN202181513U CN202181513U CN2011202790711U CN201120279071U CN202181513U CN 202181513 U CN202181513 U CN 202181513U CN 2011202790711 U CN2011202790711 U CN 2011202790711U CN 201120279071 U CN201120279071 U CN 201120279071U CN 202181513 U CN202181513 U CN 202181513U
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- mudjack
- electrically connected
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- control
- communication module
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Abstract
The utility model relates to an intelligent mudjack control apparatus for prestressed bridge pipelines, which comprises a mudjack control console and an onsite mudjack detecting control box. The mudjack control console is used for receiving and processing mudjack flow quantity and pressure data acquired by the onsite mudjack detecting control box in a wired or wireless manner, and transmitting control orders to the onsite mudjack detecting control box according to mudjack technical requirements, so that quality control during mudjack of the prestressed pipelines can be realized. The onsite mudjack detecting control box is used for transmitting acquired onsite mudjack flow quantity and pressure data to the mudjack control console in a wired or wireless manner, and receiving the control orders of the mudjack control console to actuate a mudjack pump and an electric valve to open and close. Mudjack construction of the prestressed bridge pipelines can be monitored in a whole course to guarantee mudjack quality control, and the problem that mudjack quality cannot be guaranteed in manual mudjack in the prior art is effectively solved. Meanwhile, the intelligent mudjack control apparatus is in a modularized integrated structure, small in size, simple and convenient in onsite mounting, high in environment adaptability, high in arithmetic speed, high in data capacity, stable in operation and wide in usage.
Description
Technical field
The utility model relates to bridge prestress pipeline pneumatic mortar construction equipment, specially refers to a kind of bridge prestress pipeline intelligence mud jacking controller.
Background technology
The construction of prior art bridge prestress pipeline pneumatic mortar is to rely on the on-site construction operations personnel with perusal, and manual operations is gone into end operation mudjack mud jacking at the mud jacking pipeline; Say end at madjack pipe and close angle valve screen slurry; Rely on constructing operation standard, sense of responsibility and professional personal integrity to come control construction quality purely, therefore be difficult to guarantee construction quality, occur hole easily; Excreting water phenomenon and mud jacking leakiness situation cause bridge engineering to have potential safety hazard.Along with electronic science and technology and fast development of computer technology; To the problems referred to above; Mud jacking monitoring and control device are introduced in the pipeline pneumatic mortar construction field gradually; The technological parameter of pipeline pneumatic mortar work progress is gathered automatically and controlled, and replace original hand-kept fully and control pattern.
Summary of the invention
The utility model purpose is to overcome the above-mentioned drawback that exists in the construction of prior art bridge prestress pipeline pneumatic mortar, a kind of squeezing unit that can guarantee construction quality is provided, and can saves manpower, improves effect greatly.
The solution that the utility model proposes is: a kind of bridge prestress pipeline intelligence mud jacking controller, comprise mudjack, and it is characterized in that by the mud jacking console, advance to starch the observing and controlling case, pulp observing and controlling case is formed; Wherein X86 Industry Control plate 1 connects graphic control panel 2, mobile communication module 3, wireless communication module 4, the board-like mud jacking console of mini-printer 5 composition X86 Industry Control respectively, and above-mentioned device is by multi-channel switch power 6 power supplies.Advance to starch the observing and controlling case by control panel MCU electrical connection in 7 minutes three tunnel: the one tunnel is electrically connected with wireless communication module 9,485 data acquisition control port ones 0 respectively via photoelectricity isolated location 8; Another road via photoelectricity isolated location 11, auxiliary reclay 12, contactor 13, is electrically connected to mudjack 14 successively; Third Road (is electrically connected with flow transmitter 17, pressure transmitter 18 respectively after 6 via AD converting unit 15, photoelectricity isolated location successively again.
Pulp observing and controlling case is by control panel MCU electrical connection in 19 minutes three tunnel: the one tunnel is electrically connected with wireless communication module 21,485 data acquisition control ports 22 respectively via photoelectricity isolated location 20; Another road via photoelectricity isolated location 23, auxiliary reclay 28, contactor 25, is electrically connected to motor operated valve 26 successively; Third Road is successively via being electrically connected with flow transmitter 29, pressure transmitter 30 respectively behind AD converting unit 27, the photoelectricity isolated location 28 again.
The mud jacking console is electrically connected through wireless mode with the wireless communication module of wireless communication module that advances to starch the observing and controlling case 9 and pulp observing and controlling case 21 respectively through wireless communication module 4; The mud jacking console is electrically connected through wired mode with 485 data acquisition control port ones 0 that advance to starch the observing and controlling case and 485 data acquisition control ports 22 of pulp observing and controlling case respectively through the 485 data acquisition control ports that X86 Industry Control plate 1 carries in addition.
The utility model has the advantages that:
1. mud jacking console of the utility model and observing and controlling case adopt the integrated case structure of modularization, and on-the-spot installation and working service are convenient.
2. the utility model adopts the graphic control panel controlling computer, accomplishes the control of data acquisition and mud jacking, saves manpower, improves effect greatly, and alleviates constructor's labour intensity.
3. the utility model can be inquired about, transfer, preserves, prints institute's data monitored and automatic formation curve.
4. the utility model can adopt wired or wireless mode to carry out exchanges data, can also carry out remote data transmission, adapts to the Long-distance Control demand.
5. the utility model adopts flow, pressure transmitter, has certainty of measurement height, strong interference immunity, not influenced by operating mode and artificial disturbance.
6. the utility model is not only applicable to the bridge prestress pipeline pneumatic mortar, but also can be used for other mud jacking construction occasions.
7. the utility model adopts X86 structure control plate, has fast operation, big, the observing and controlling stable performance of data capacity.
Description of drawings
Fig. 1 is the mud jacking console structure chart of the utility model.
Fig. 2 be the utility model advance to starch observing and controlling box structure figure.
Fig. 3 is the pulp observing and controlling box structure figure of the utility model.
The specific embodiment
The utility model combines specific embodiment to further specify as follows referring to accompanying drawing:
A kind of bridge prestress pipeline intelligence mud jacking controller includes mudjack, its characteristic by the mud jacking console, advance to starch the observing and controlling case, pulp observing and controlling case three parts are formed.Mud jacking console structure is formed referring to accompanying drawing 1; The mud jacking console is the board-like mud jacking console of X86 Industry Control; It connects graphic control panel 2, mobile communication module 3, wireless communication module 4, mini-printer 5 respectively by X86 Industry Control plate 1 and forms, and above-mentioned device is by multi-channel switch power 6 power supplies.The 700Mini-ITX type X86 Industry Control plate of its sea, X86 Industry Control plate 1 employing Shenzhen day male Electronics Co., Ltd.; Graphic control panel 2 employing Taiwan crowds create 8 cun very color industrial touch-screens; Mobile communication module 3 adopts the EM310 of Huawei Company type GPRS communication module, wireless communication module 4 employing Wuhan Feng He science and technology 433MHZ wireless transmission module.Advance to starch the observing and controlling box structure and form referring to accompanying drawing 2, it is by control panel MCU electrical connection in 7 minutes three tunnel: the one tunnel is electrically connected with wireless communication module 9,485 data acquisition control port ones 0 respectively via photoelectricity isolated location 8; Another road via photoelectricity isolated location 11, auxiliary reclay 12, contactor 13, is electrically connected to mudjack 14 successively; Third Road is successively via being electrically connected with flow transmitter 17, pressure transmitter 18 respectively behind AD converting unit 15, the photoelectricity isolated location 16 again.Pulp observing and controlling box structure is formed referring to accompanying drawing 3, and it is by control panel MCU electrical connection in 19 minutes three tunnel: the one tunnel is electrically connected with wireless communication module 21,485 data acquisition control ports 22 respectively via photoelectricity isolated location 20; Another road via photoelectricity isolated location 23, auxiliary reclay 24, contactor 25, is electrically connected to motor operated valve 26 successively; Third Road is successively via being electrically connected with flow transmitter 29, pressure transmitter 30 respectively behind AD converting unit 27, the photoelectricity isolated location 28 again.Wherein, Control panel MCU 7 and 19 all adopts the AT89S52 single-chip microcomputer; Photoelectricity isolated location 8,11,16,20,23,28 all adopts TLP521-4 type photoelectric isolated chip; AD converting unit 15 and 27 adopts the MAX197 chip of MAXIN company, and flow transmitter 17 and 29 all adopts the one-piece type electromagnetic flowmeter of JDK300 of Shanghai Ou Jie instrument and meter Co., Ltd, pressure transmitter 18 and the 30 PRC908 type pressure transmitters for Hangzhou profit occasion Science and Technology Ltd.; Motor operated valve 26 is the ZAJQ-16P type high speed electric valve of the good pump valve of Shanghai Han that company, and mudjack 14 is the HB type piston type mudjack that great achievement building machinery Co., Ltd produces.
The utility model operating principle is: the X86 Industry Control plate 1 of mud jacking console through wireless communication module 3 or the 485 data acquisition control ports that carry with the mud jacking situ flow transmitter 17 that receives and 29 and after the signal of pressure transmitter 18 and 30 passes through the data-signal processing; On graphic control panel screen 2, show; And, also can be sent to remote monitoring center via mobile communication module 2 through mini-printer 5 printings.Simultaneously; The mud jacking console can also send control command to on-the-spot observing and controlling case through the 485 data acquisition control ports that wireless communication module 3 or X86 Industry Control plate 1 carry; Control mudjack 14 and motor operated valve 26 actions are realized the control of prestress pipe mud jacking procedure quality.
Advance the flow transmitter 17 of slurry end observing and controlling case, 4～20ma analog signal that pressure transmitter 18 is provided; Through photoelectricity isolated location 16 and AD converting unit 15; Convert data signal to; Deliver to control panel MCU 7, via signal output photoelectricity isolated location 8, be sent to the mud jacking console again through 485 data acquisition control port ones 0 or wireless communication module 9.Simultaneously, control panel MCU 7 can also accept the order of mud jacking console, and through photoelectricity isolated location 11, auxiliary reclay 12, contactor 13 actions, control mudjack 14 begins and stop action.
The flow transmitter 29 of slurry output end observing and controlling case, pressure transmitter 30, the 4～20ma analog signal that provides; Through photoelectricity isolated location 28 and AD converting unit 27; Convert data signal to; Deliver to control panel MCU 19, via signal output photoelectricity isolated location 20, be sent to the mud jacking console again through 485 data acquisition control ports 22 or wireless communication module 21.Simultaneously, control panel MCU 19 can also accept the order of mud jacking console, through photoelectricity isolated location 23, auxiliary reclay 24, contactor 25, finally controls motor operated valve 26 actions.
Like this, the utility model provides the guarantee of mud jacking construction quality through bridge prestress pipeline pneumatic mortar construction overall process is monitored, and solves the difficult problem that prior art bridge prestress pipeline pneumatic mortar construction quality can't guarantee; The utility model is a modularization integrated morphology simultaneously, and device volume is little, on-the-spot simple installation; Adaptive capacity to environment is strong, adopts X86 structure control plate, has fast operation, big, the observing and controlling stable performance of data capacity; Practice thrift manpower, improve work efficiency, of many uses.
Claims (1)
1. bridge prestress pipeline intelligence mud jacking controller comprises mudjack, it is characterized in that by the mud jacking console, advances to starch the observing and controlling case, pulp observing and controlling case is formed; Wherein X86 Industry Control plate (1) connects graphic control panel (2), mobile communication module (3), wireless communication module (4), the board-like mud jacking console of mini-printer (5) composition X86 Industry Control respectively, and above-mentioned device is supplied power by multi-channel switch power (6);
Advancing to starch the observing and controlling case divides three the tunnel to be electrically connected by control panel MCU (7): the one tunnel is electrically connected with wireless communication module (9), 485 data acquisition control ports (10) respectively via photoelectricity isolated location (8); Another road via photoelectricity isolated location (11), auxiliary reclay (12), contactor (13), is electrically connected to mudjack (14) successively; Third Road is successively via being electrically connected with flow transmitter (17), pressure transmitter (18) respectively behind AD converting unit (15), the photoelectricity isolated location (16) again;
Pulp observing and controlling case divides three the tunnel to be electrically connected by control panel MCU (19): the one tunnel is electrically connected with wireless communication module (21), 485 data acquisition control ports (22) respectively via photoelectricity isolated location (20); Another road via photoelectricity isolated location (23), auxiliary reclay (24), contactor (25), is electrically connected to motor operated valve (26) successively; Third Road is successively via being electrically connected with flow transmitter (29), pressure transmitter (30) respectively behind AD converting unit (27), the photoelectricity isolated location (28) again;
The mud jacking console is electrically connected through wireless mode with the wireless communication module (21) of wireless communication module that advances to starch the observing and controlling case (9) and pulp observing and controlling case respectively through wireless communication module (4); The mud jacking console is electrically connected through wired mode with 485 data acquisition control ports (22) of 485 data acquisition control ports (10) that advance to starch the observing and controlling case and pulp observing and controlling case respectively through the 485 data acquisition control ports that X86 industry control panel (1) carries in addition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202790711U CN202181513U (en) | 2011-08-03 | 2011-08-03 | Intelligent mudjack control apparatus for prestressed bridge pipelines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202790711U CN202181513U (en) | 2011-08-03 | 2011-08-03 | Intelligent mudjack control apparatus for prestressed bridge pipelines |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202181513U true CN202181513U (en) | 2012-04-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202790711U Expired - Fee Related CN202181513U (en) | 2011-08-03 | 2011-08-03 | Intelligent mudjack control apparatus for prestressed bridge pipelines |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202181513U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110031039A (en) * | 2019-03-12 | 2019-07-19 | 浙江交工宏途交通建设有限公司 | Mud jacking track conveying device and collecting method |
-
2011
- 2011-08-03 CN CN2011202790711U patent/CN202181513U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110031039A (en) * | 2019-03-12 | 2019-07-19 | 浙江交工宏途交通建设有限公司 | Mud jacking track conveying device and collecting method |
| CN110031039B (en) * | 2019-03-12 | 2021-07-06 | 浙江交工宏途交通建设有限公司 | Grouting rail transportation device and data acquisition method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| DD01 | Delivery of document by public notice |
Addressee: Li Yuejun Document name: Notification of Termination of Patent Right |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120404 Termination date: 20150803 |
|
| EXPY | Termination of patent right or utility model |