CN202577148U - An intelligent control instrument for prestress duct slip casting based on dual parameters of pipe capacity and density - Google Patents
An intelligent control instrument for prestress duct slip casting based on dual parameters of pipe capacity and density Download PDFInfo
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- CN202577148U CN202577148U CN 201120366531 CN201120366531U CN202577148U CN 202577148 U CN202577148 U CN 202577148U CN 201120366531 CN201120366531 CN 201120366531 CN 201120366531 U CN201120366531 U CN 201120366531U CN 202577148 U CN202577148 U CN 202577148U
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- slip casting
- electrically connected
- communication module
- observing
- data acquisition
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Abstract
The utility model discloses an intelligent control instrument for prestress duct slip casting based on dual parameters of pipe capacity and density. The intelligent control instrument comprises a mud jack. The intelligent control instrument comprises a slip casting control panel, a grout admission measurement and control box, and a grout discharge measurement and control box, wherein the slip casting control panel is a touch screen type slip casting control panel which is characterized in that an embedded main board (1) is electrically connected with an industrial touch screen displayer (2), a mobile communication module (3), a wireless communication module (4), a 485 data acquisition control port (5), a miniprinter (6), an USB interface (7) , an SD card memory cell (8), and a debugging serial port (9), all the devices being energized by a multi-way switch power supply (10). The intelligent control instrument for prestress duct slip casting based on dual parameters of pipe capacity and density realizes whole-process monitoring for prestress duct slip casting for bridges, provides guarantee for slip casting quality and effectively solves the problem that manual slip casting cannot guarantee the quality of the slip casting in the prior art. The intelligent control instrument has a modular integration structure, is small in volume, is convenient for field installation, is strongly adaptive to environment, saves manpower, improves work efficiency and is widely applicable.
Description
Technical field
The utility model relates to bridge prestress pore channel mortar depositing construction equipment, specially refers to a kind of based on pipe appearance and density biparametric prestressed pore passage intelligence slip casting controller.
Background technology
Prior art bridge prestress pore channel mortar depositing construction is to rely on the on-site construction operations personnel with perusal, and the slip casting of end operation mudjack is gone in manual operations in the slip casting duct; Say end at injected hole and close angle valve screen slurry; Rely on constructing operation standard, sense of responsibility and professional personal integrity to come control construction quality purely, therefore be difficult to guarantee construction quality, occur hole easily; Excreting water phenomenon and mud jacking leakiness situation cause bridge engineering to have potential safety hazard.
Summary of the invention
The utility model purpose is to overcome the above-mentioned drawback that exists in the prior art bridge prestress pore channel mortar depositing construction, a kind of grouting device that can guarantee construction quality is provided, and can saves manpower, improves effect greatly.
The solution that the utility model proposes is: a kind ofly hold and density biparametric prestressed pore passage intelligence slip casting controller based on pipe, comprise mudjack, it is characterized in that by the slip casting console, advance to starch the observing and controlling case, pulp observing and controlling case is formed; The slip casting console is a touch-screen type slip casting console; It is electrically connected graphic control panel display 2, mobile communication module 3, wireless communication module 4,485 data acquisition control ports 5, mini-printer 6, USB interface 7, SD card memory cell 8, debug serial port 9 respectively by embedded main board 1, and above-mentioned device is by multi-channel switch power 10 power supplies.Wherein, embedded main board 1 contains pipe appearance and the two-parameter grouting quality control program of density.
Advance to starch the observing and controlling case by control panel MCU electrical connection in 11 minutes three tunnel: the one tunnel is electrically connected with wireless communication module 13,485 data acquisition control port ones 4 respectively via photoelectricity isolated location 12; Another road via photoelectricity isolated location 15, auxiliary reclay 16, contactor 17, is electrically connected to mudjack 18 successively; Third Road is successively via being electrically connected with flow transmitter 21, pressure transmitter 22 respectively behind AD converting unit 19, the photoelectricity isolated location 20 again.
Pulp observing and controlling case is by control panel MCU electrical connection in 23 minutes three tunnel: the one tunnel is electrically connected with wireless communication module 25,485 data acquisition control ports 26 respectively via photoelectricity isolated location 24; Another road via photoelectricity isolated location 27, auxiliary reclay 28, contactor 29, is electrically connected to motor operated valve 30 successively; Third Road is successively via being electrically connected with flow transmitter 33, pressure transmitter 34 and density transmitter 35 respectively behind AD converting unit 31, the photoelectricity isolated location 32 again.
The slip casting console is electrically connected through wireless mode with the wireless communication module of wireless communication module that advances to starch the observing and controlling case 13 and pulp observing and controlling case 25 respectively through wireless communication module 4; The slip casting console is electrically connected through wired mode with 485 data acquisition control port ones 4 that advance to starch the observing and controlling case and 485 data acquisition control ports 26 of pulp observing and controlling case respectively through 485 data acquisition control ports 5 in addition.
The utility model has the advantages that:
1. slip casting console of the utility model and observing and controlling case adopt the integrated case structure of modularization, and on-the-spot installation and working service are convenient.
2. the utility model through screen displaying, is accomplished data acquisition and slip casting control on the embedded platform basis, saves manpower, improves effect greatly, and alleviates constructor's labour intensity.
3. the utility model can be inquired about, transfer, preserves, prints institute's data monitored and automatic formation curve.
4. the utility model can adopt wired or wireless mode to carry out exchanges data, can also carry out remote data transmission, adapts to the Long-distance Control demand.
5. the utility model adopts flow, pressure transmitter, has certainty of measurement height, strong interference immunity, not influenced by operating mode and artificial disturbance.
6. the utility model is not only applicable to bridge prestress pore channel slip casting, but also can be used for other mortar depositing construction occasions.
Description of drawings
Fig. 1 is the slip casting console structure chart of the utility model.
Fig. 2 be the utility model advance to starch observing and controlling box structure figure.
Fig. 3 is the pulp observing and controlling box structure figure of the utility model.
The specific embodiment
The utility model combines specific embodiment to further specify as follows referring to accompanying drawing:
A kind ofly hold and density biparametric prestressed pore passage slip casting intelligent controller, include mudjack based on pipe, its characteristic by the slip casting console, advance to starch the observing and controlling case, pulp observing and controlling case three parts are formed.The slip casting console is a touch-screen type slip casting console; Its structure is formed referring to accompanying drawing 1; It is by containing that pipe holds and the embedded main board 1 of the two-parameter grouting quality control program of density is electrically connected graphic control panel display 2, mobile communication module 3, wireless communication module 4,485 data acquisition control ports 5, mini-printer 6, USB interface 7, SD card memory cell 8, debug serial port 9 respectively, and above-mentioned device is by multi-channel switch power 10 power supplies.Its embedded main board 1 adopts the S3C2440A of Samsung embedded chip; Graphic control panel display 2 employing Taiwan crowds create 8 cun very color industrial touch-screens; Mobile communication module 3 adopts the EM310 of Huawei Company type GPRS communication module, wireless communication module 4 employing Wuhan Feng He science and technology 433MHZ wireless transmission module.Advance to starch the observing and controlling box structure and form referring to accompanying drawing 2, it is by control panel MCU electrical connection in 11 minutes three tunnel: the one tunnel is electrically connected with wireless communication module 13,485 data acquisition control port ones 4 respectively via photoelectricity isolated location 12; Another road via photoelectricity isolated location 15, auxiliary reclay 16, contactor 17, is electrically connected to mudjack 18 successively; Third Road is successively via being electrically connected with flow transmitter 21, pressure transmitter 22 respectively behind AD converting unit 19, the photoelectricity isolated location 20 again.Pulp observing and controlling box structure is formed referring to accompanying drawing 3, and it is by control panel MCU electrical connection in 23 minutes three tunnel: the one tunnel is electrically connected with wireless communication module 25,485 data acquisition control ports 26 respectively via photoelectricity isolated location 24; Another road via photoelectricity isolated location 27, auxiliary reclay 28, contactor 29, is electrically connected to motor operated valve 30 successively; Third Road is successively via being electrically connected with flow transmitter 33, pressure transmitter 34 and density transmitter 35 respectively behind AD converting unit 31, the photoelectricity isolated location 32 again.Wherein, Control panel MCU11 and 23 all adopts the AT89S52 single-chip microcomputer; Photoelectricity isolated location 12,15,20,24,27,32 all adopts TLP521-4 type photoelectric isolated chip; AD converting unit 19 and 31 adopts the MAX197 chip of MAXIN company; Flow transmitter 21 and 33 all adopts the one-piece type electromagnetic flowmeter of JDK300 of Shanghai Ou Jie instrument and meter Co., Ltd, pressure transmitter 22 and 34 PRC908 type pressure transmitters for Hangzhou profit occasion Science and Technology Ltd., and density transmitter 35 is the great HX1602 type density transmitter of rising scientific and technological wired company in Chengdu; Motor operated valve 30 is the ZAJQ-16P type high speed electric valve of the good pump valve of Shanghai Han that company, and mudjack 18 is the HB type piston type mudjack that great achievement building machinery Co., Ltd produces.
The utility model operating principle is: the slip casting console contain that pipe holds and the embedded main board 1 of the two-parameter grouting quality control program of density through wireless communication module 4 or 485 data acquisition control ports 5 with the slip casting situ flow transmitter 21 that receives and 33 and after the signal of pressure transmitter 22 and 34 passes through the data-signal processing; On graphic control panel display 2, show; And, also can be sent to remote monitoring center via mobile communication module 3 through mini-printer 6 printings.Simultaneously, the slip casting console can also send control command to on-the-spot observing and controlling case through wireless communication module 4 or 485 data acquisition control ports 5, and control mudjack 18 and motor operated valve 30 actions are realized the control of prestressed pore passage slip casting procedure quality.
Advance the flow transmitter 21 of slurry end observing and controlling case, 4～20ma analog signal that pressure transmitter 22 is provided; Through photoelectricity isolated location 20 and AD converting unit 19; Convert data signal to; Deliver to control panel MCU 11, via signal output photoelectricity isolated location 12, be sent to the slip casting console again through 485 data acquisition control port ones 4 or wireless communication module 13.Simultaneously, control panel MCU 11 can also accept the order of slip casting console, and through photoelectricity isolated location 15, auxiliary reclay 16, contactor 17 actions, control mudjack 18 begins and stop action.
The flow transmitter 33 of slurry output end observing and controlling case, pressure transmitter 34, the 4～20ma analog signal that provides; Through photoelectricity isolated location 32 and AD converting unit 31; Convert data signal to; Deliver to control panel MCU 23, via signal output photoelectricity isolated location 24, be sent to the slip casting console again through 485 data acquisition control ports 26 or wireless communication module 25.Simultaneously, control panel MCU 23 can also accept the order of slip casting console, through photoelectricity isolated location 27, auxiliary reclay 28, contactor 29, finally controls motor operated valve 30 actions.
Like this, the utility model provides the mortar depositing construction quality assurance through bridge prestress pore channel mortar depositing construction overall process is monitored; Solve the difficult problem that prior art bridge prestress pore channel mortar depositing construction quality can't guarantee, the utility model is a modularization integrated morphology simultaneously, and device volume is little; On-the-spot simple installation, adaptive capacity to environment is strong, practices thrift manpower; Improve work efficiency, of many uses.
Claims (1)
1. hold and density biparametric prestressed pore passage slip casting intelligent controller based on pipe, comprise mudjack, it is characterized in that by the slip casting console, advance to starch the observing and controlling case, pulp observing and controlling case is formed; The slip casting console is a touch-screen type slip casting console; Be electrically connected graphic control panel display (2), mobile communication module (3), wireless communication module (4), 485 data acquisition control ports (5), mini-printer (6), USB interface (7), SD card memory cell (8), debug serial port (9) respectively by embedded main board (1), above-mentioned device is supplied power by multi-channel switch power (10);
Advancing to starch the observing and controlling case divides three the tunnel to be electrically connected by control panel MCU (11): the one tunnel is electrically connected with wireless communication module (13), 485 data acquisition control ports (14) respectively via photoelectricity isolated location (12); Another road via photoelectricity isolated location (15), auxiliary reclay (16), contactor (17), is electrically connected to mudjack (18) successively; Third Road is successively via being electrically connected with flow transmitter (21), pressure transmitter (22) respectively behind AD converting unit (19), the photoelectricity isolated location (20) again;
Pulp observing and controlling case divides three the tunnel to be electrically connected by control panel MCU (23): the one tunnel is electrically connected with wireless communication module (25), 485 data acquisition control ports (26) respectively via photoelectricity isolated location (24); Another road via photoelectricity isolated location (27), auxiliary reclay (28), contactor (29), is electrically connected to motor operated valve (30) successively; Third Road is successively via being electrically connected with flow transmitter (33), pressure transmitter (34) respectively behind AD converting unit (31), the photoelectricity isolated location (32) again;
The slip casting console is electrically connected through wireless mode with the wireless communication module (25) of wireless communication module that advances to starch the observing and controlling case (13) and pulp observing and controlling case respectively through wireless communication module (4); The slip casting console is electrically connected through wired mode with 485 data acquisition control ports (26) of 485 data acquisition control ports (14) that advance to starch the observing and controlling case and pulp observing and controlling case respectively through 485 data acquisition control ports (5) in addition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120366531 CN202577148U (en) | 2011-09-29 | 2011-09-29 | An intelligent control instrument for prestress duct slip casting based on dual parameters of pipe capacity and density |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120366531 CN202577148U (en) | 2011-09-29 | 2011-09-29 | An intelligent control instrument for prestress duct slip casting based on dual parameters of pipe capacity and density |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202577148U true CN202577148U (en) | 2012-12-05 |
Family
ID=47246577
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201120366531 Expired - Fee Related CN202577148U (en) | 2011-09-29 | 2011-09-29 | An intelligent control instrument for prestress duct slip casting based on dual parameters of pipe capacity and density |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202577148U (en) |
-
2011
- 2011-09-29 CN CN 201120366531 patent/CN202577148U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121205 Termination date: 20160929 |