CN202164423U - Independent electronic let-off device for double-layer fabric weaving - Google Patents
Independent electronic let-off device for double-layer fabric weaving Download PDFInfo
- Publication number
- CN202164423U CN202164423U CN2011201028203U CN201120102820U CN202164423U CN 202164423 U CN202164423 U CN 202164423U CN 2011201028203 U CN2011201028203 U CN 2011201028203U CN 201120102820 U CN201120102820 U CN 201120102820U CN 202164423 U CN202164423 U CN 202164423U
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- ground warp
- suede
- warp
- shift case
- electrical shift
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Abstract
The utility model discloses an independent electronic let-off device for double-layer fabric weaving, which comprises a ground warp let-off system that is composed of the following components: a ground warp beam, a ground warp side disc gear, a ground warp stop stand, a ground warp electronic transmission, a ground warp servo motor, a pile warp servo motor, a ground warp electronic transmission output transmission gear, a ground warp yarn guide roller, a ground warp tension roller, a ground warp tension bracket, a ground warp tension rod and a ground warp tension sensor. The independent electronic let-off device further comprises a pile warp let-off system which is composed of the following components: a pile warp beam, a pile warp side disc gear, a pile warp electronic transmission, a pile warp servo motor, a pile warp electronic transmission output transmission gear, a pile warp yarn guide roller, a pile warp tension roller and a pile warp position sensor; wherein the ground warp let-off system and the pile warp let-off system are respectively arranged in an upper layer and a lower layer. An upper wall plate and a lower wall plate are connected together for forming a wall plate frame. The independent electronic let-off device for double-layer fabric weaving can satisfy performance requirement of high-speed weaving machine with main machine rotation speed which is equal with or larger than 450r/min.
Description
Technical field
The utility model relates to the independent electronic let-off motion of the double cloth fabric manufacture that uses on a kind of loom, belongs to field of textile machinery.
Background technology
Present various velveteen loom all is the independent let-off motions that adopt traditional double cloth fabric manufacture, promptly in independent let-off motion, places suede simultaneously through axle and ground warp axle, to accomplish let-off motion.This device let-off motion is the mechanical type warp let-off, has shortcomings such as irregular, the manual tense-lax yarn inconvenience of the warp let-off, inaccuracy, finally causes fabric irregular serious mass defects such as float, hand pick to occur; The performance requirement that this let-off motion of what is more important can not satisfy engine speed 450r/min and above high-speed weaving machine when weaving layer cloth; Structurally there are simultaneously defectives such as complex structure, manufacturing cost height, maintaining complicacy.
Summary of the invention
In order to address the above problem; Satisfy the above high-speed weaving machine warp let-off of double cloth fabric manufacture 450r/min requirement; The utility model provides a kind of independent electronic let-off motion of double cloth fabric manufacture, and this device collection suede is one through axle and ground warp axle, adopts electronic warp feeding; Have the warp let-off evenly, that the tense-lax yarn is regulated is precisely convenient, simple in structure, and adapts to engine speed 450r/min and above high-speed weaving machine performance requirement.
To achieve these goals, the technical scheme taked of the utility model is following:
A kind of independent electronic let-off motion of double cloth fabric manufacture, it comprise ground warp through axle, pile beam, ground warp limit dish gear, suede coil through the limit gear, ground warp stop over frame, ground warp electrical shift case (electronically through let-off motion), suede through electrical shift case (electronics warp feeding apparatus), ground warp servomotor, suede through servomotor, cornice sheathing, wainscot sheathing, ground warp electrical shift case output drive gear, suede through electrical shift case output drive gear, ground warp cord roller, ground warp jockey pulley, suede through cord roller, suede through jockey pulley, ground warp tension pick-up, suede through position sensor, ground warp tension bracket, ground warp tension rail; Wherein, ground warp is formed the ground warp feeding system of warp through axle, ground warp limit dish gear, ground warp stop over frame, ground warp electrical shift case (electronically through let-off motion), ground warp servomotor, suede through servomotor, ground warp electrical shift case output drive gear, ground warp cord roller, ground warp jockey pulley, ground warp tension bracket, ground warp tension rail, ground warp tension pick-up; Pile beam, suede coil gear through the limit, suede is formed suede through feeding system of warp through jockey pulley, suede through position sensor through cord roller, suede through electrical shift case output drive gear, suede through servomotor, suede through electrical shift case (electronics warp feeding apparatus), suede; Ground warp feeding system of warp and suede divide two-layer layout up and down through feeding system of warp; Cornice sheathing, the wainscot sheathing composition wallboard frame that links together.
The independent electronic let-off motion of above-mentioned double cloth fabric manufacture; Ground warp is arranged on the cornice sheathing through axle, ground warp cord roller, ground warp jockey pulley, ground warp cord roller, ground warp jockey pulley, ground warp tension bracket, ground warp tension rail; Pile beam, suede are arranged on the wainscot sheathing through jockey pulley through cord roller, suede, thereby make ground warp, suede through dividing two-layer layout up and down; Ground warp is connected with ground warp limit dish gear through axle; Ground warp limit dish gear is connected with ground warp electrical shift case output drive gear; Ground warp electrical shift case output drive gear is connected with ground warp electrical shift case, and ground warp electrical shift case is connected with the ground warp servomotor, and ground warp stop over frame is arranged on the cornice sheathing; The dish gear is connected pile beam through the limit with suede, and the dish gear is connected through electrical shift case output drive gear with suede suede through the limit, and suede is connected through the electrical shift case with suede through electrical shift case output drive gear, and suede is connected through servomotor with suede through the electrical shift case.
The independent electronic let-off motion of above-mentioned double cloth fabric manufacture; The ground warp tension rail disposes the ground warp tension pick-up; This ground warp tension pick-up is connected with loom master electric-control system; The ground warp tension pick-up is accepted the tension variation signal of ground warp and is passed to loom master electric-control system, thereby loom master electric-control system is passed to ground warp electrical shift case with signal and guaranteed that the ground warp constant tension weaves; Suede disposes displacement transducer through jockey pulley; This suede is connected with loom master electric-control system through displacement transducer; Suede is accepted suede through displacement transducer and is passed to loom master electric-control system through the tension variation signal when normally weaving; Thereby loom master electric-control system is passed to suede with signal and is guaranteed that through the electrical shift case suede weaves through constant tension, during parking in order to guarantee to drive next time the slack of suede warp, keep certain suede through slack by loom master electric control system controls suede through the electrical shift case again; When suede surpassed setting value through measuring, suede made suede stop through the electrical shift case through displacement transducer output signal to loom master electric-control system.
The independent electronic let-off motion of above-mentioned double cloth fabric manufacture; During work; Ground warp electrical shift case is under motor-driven; Thereby ground warp electrical shift case output drive gear, ground warp limit dish gear driven ground warp are done revolution clockwise through axle ground warp are sent into the ground warp cord roller, pass through the tension force that the ground warp tension pick-up detects ground warp through ground warp tension bracket, ground warp tension rail again, when ground warp tension force meets the weaving process requirement, send into the shedding motion that ground warp stop over frame directly is sent to loom again; When ground warp tension force does not meet the requirement of weaving fabrication technique; The ground warp tension pick-up sends to loom master electric-control system with signal, by loom master electric-control system adjustment ground warp electrical shift case control ground warp even tension, satisfies the weaving process requirement again.
Suede through through the electrical shift case under motor-driven; Dish gear driven pile beam work turns round suede through sending into suede through cord roller clockwise through the limit thereby suede is through electrical shift case output drive gear, suede; Again through suede through jockey pulley around its spot wobble and through suede through position sensor perception suede through the position; Suede is accepted suede through displacement transducer and is passed to loom master electric-control system through the tension variation signal when normally weaving; Thereby loom master electric-control system is passed to suede with signal and is guaranteed that through the electrical shift case suede weaves through constant tension, during parking in order to guarantee to drive next time the slack of suede warp, keep certain suede through slack by loom master electric control system controls suede through the electrical shift case again; When suede surpassed setting value through measuring, suede made suede stop through the electrical shift case through displacement transducer output signal to loom master electric-control system.
The independent electronic let-off motion of the utility model double cloth fabric manufacture at first because ground warp, suede through the layering setting, and each have a cover independently through axle, has therefore been guaranteed the woven basic technology requirement of layer cloth; Posteriorly through guaranteeing that ground warp tension force remains uniform state through online detection of ground warp tension pick-up and adjustment ground warp electrical shift case motor speed; Suede guarantees that through electrical shift case motor speed the slack of suede warp remains state through the position and through suede through the online detection suede of displacement transducer; Thereby guaranteed that layer cloth weaves irregular serious mass defects such as float, hand pick do not occur at a high speed, reached the woven purpose of high speed.
The independent electronic let-off motion of the utility model double cloth fabric manufacture; The applicant has done limited effect analysis; Under nominal situation; Can satisfy the performance requirement of engine speed 450r/min and above high-speed weaving machine thereof, and the machine top-quality product rate reaches 95% above requirement under the layer cloth, have very significantly positive effect.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is described further.
Fig. 1 is the installation diagram of independent electronic let-off motion of the double cloth fabric manufacture of the utility model;
Among the figure, ground warp is through axle 1, pile beam 2, ground warp limit dish gear 3; Suede is dish gear 4 through the limit, ground warp stop over frame 5, and ground warp electrical shift case 6, suede is through electrical shift case 7; Cornice sheathing 8, wainscot sheathing 9, ground warp electrical shift case output drive gear 10, suede is through electrical shift case output drive gear 11; Ground warp cord roller 12, ground warp jockey pulley 13, suede is through guide 14 rollers, and suede is through jockey pulley 15; Suede is through cord roller 16, and ground warp tension pick-up 17, suede are through displacement transducer 18, and ground warp servomotor 19, suede are through servomotor 20, ground warp tension bracket 21, ground warp tension rail 22.
The specific embodiment
As shown in the figure; A kind of independence of double cloth fabric manufacture is through shaft device; It comprises ground warp through axle 1, pile beam 2, ground warp limit dish gear 3, suede through the limit dish gear 4, ground warp stop over frame 5, ground warp electrical shift case 6, through cord roller 16, suede is through jockey pulley 15 through cord roller 14, suede through electrical shift case output drive gear 11, ground warp cord roller 12, ground warp jockey pulley 13, suede through electrical shift case 7, cornice sheathing 8, wainscot sheathing 9, ground warp electrical shift case output drive gear 10, suede for suede; Cornice sheathing 8, the wainscot sheathing 9 composition wallboard frame that links together wherein; Ground warp is arranged on the cornice sheathing 8 through axle 1, and pile beam 2 is arranged on the wainscot sheathing 9, thereby makes ground warp, suede through dividing two-layer layout up and down; Ground warp is connected with ground warp limit dish gear 3 through axle 1; Ground warp limit dish gear 3 is connected with ground warp electrical shift case output drive gear 10; Ground warp electrical shift case output drive gear 10 is connected with ground warp electrical shift case 6, and ground warp electrical shift case 6 connects and is connected with ground warp servomotor 19; Dish gear 4 is connected pile beam 2 through the limit with suede; Dish gear 4 is connected through electrical shift case output drive gear 11 with suede suede through the limit; Suede is connected through electrical shift case 7 with suede through electrical shift case output drive gear 11, and suede is connected through servomotor 20 with suede through electrical shift case 7; Also be provided with 5,1 ground warp cord roller 12 of 1 group of ground warp stop over frame and 1 ground warp jockey pulley 13 and ground warp tension bracket 21, ground warp tension rail 22 on the cornice sheathing 8, wainscot sheathing 9 be provided with 2 suedes through 14,16 and 1 suedes of cord roller through jockey pulley 15; Ground warp jockey pulley 13 disposes ground warp tension pick-up 17, and this ground warp tension pick-up 17 is connected with loom master electric-control system; Suede disposes suede through displacement transducer 18 through jockey pulley 15, and this suede is connected with loom master electric-control system through displacement transducer 18.
As shown in the figure; A kind of independent electronic let-off motion of double cloth fabric manufacture; During work, ground warp electrical shift case 6 is done revolution clockwise through axle 1 ground warp is sent into ground warp cord roller 13 thereby ground warp electrical shift case output drive gear 10, ground warp limit dish gear 3 drives ground warps under motor-driven; Detect the tension force of ground warp again through ground warp tension pick-up 17 through ground warp tension rail 22; When ground warp tension force meets the weaving process requirement, send into the shedding motion that ground warp stop over frame 5 directly is sent to loom again, when ground warp tension force did not meet the requirement of weaving fabrication technique, ground warp tension pick-up 17 sent to loom master electric-control system with signal; By loom master electric-control system adjustment ground warp electrical shift case 6 control ground warp even tensions, satisfy the weaving process requirement again.Suede through through electrical shift case 7 under motor-driven; Dish gear 4 drive pile beams 4 works turn round suede through sending into suede through cord roller 15 clockwise through the limit thereby suede is through electrical shift case output drive gear 11, suede; Again through suede through jockey pulley 15 swing and through suede through position sensor 18 perception suedes through the position; Suede is accepted suede through displacement transducer 18 and is passed to loom master electric-control system through the tension variation signal when normally weaving; Thereby loom master electric-control system is passed to suede with signal and is guaranteed that through electrical shift case 7 suede weaves through constant tension, during parking in order to guarantee to drive next time the slack of suede warp, keep certain suede through slack by loom master electric control system controls suede through electrical shift case 7 again; When suede surpassed setting value through measuring, suede made suede stop through electrical shift case 7 through displacement transducer 18 output signals to loom master electric-control system.
Claims (4)
1. the independent electronic let-off motion of a double cloth fabric manufacture, it comprise ground warp through axle, pile beam, ground warp limit dish gear, suede coil through the limit gear, ground warp stop over frame, ground warp electrical shift case, suede through electrical shift case, ground warp servomotor, suede through servomotor, cornice sheathing, wainscot sheathing, ground warp electrical shift case output drive gear, suede through electrical shift case output drive gear, ground warp cord roller, ground warp jockey pulley, ground warp tension bracket, ground warp tension rail, suede through cord roller, suede through jockey pulley, ground warp tension pick-up, suede through position sensor; It is characterized in that: described ground warp is formed the ground warp feeding system of warp through axle, ground warp limit dish gear, ground warp stop over frame, ground warp electrical shift case, ground warp servomotor, suede through servomotor, ground warp electrical shift case output drive gear, ground warp cord roller, ground warp jockey pulley, ground warp tension bracket, ground warp tension rail, ground warp tension pick-up; Pile beam, suede coil gear through the limit, suede is formed suede through feeding system of warp through jockey pulley, suede through position sensor through cord roller, suede through electrical shift case output drive gear, suede through servomotor, suede through electrical shift case, suede; Cornice sheathing, the wainscot sheathing composition wallboard frame that links together.
2. the independent electronic let-off motion of double cloth fabric manufacture according to claim 1, it is characterized in that: described ground warp is arranged on the cornice sheathing through axle, ground warp cord roller, ground warp jockey pulley, ground warp tension bracket, ground warp tension rail; Pile beam, suede are arranged on the wainscot sheathing through jockey pulley through cord roller, suede.
3. the independent electronic let-off motion of double cloth fabric manufacture according to claim 1; It is characterized in that: described ground warp is connected with ground warp limit dish gear through axle; Ground warp limit dish gear is connected with ground warp electrical shift case output drive gear; Ground warp electrical shift case output drive gear is connected with ground warp electrical shift case, and ground warp electrical shift case is connected with the ground warp servomotor, and ground warp stop over frame is arranged on the cornice sheathing; The dish gear is connected described pile beam through the limit with suede, and the dish gear is connected through electrical shift case output drive gear with suede suede through the limit, and suede is connected through the electrical shift case with suede through electrical shift case output drive gear, and suede is connected through servomotor with suede through the electrical shift case.
4. the independent electronic let-off motion of double cloth fabric manufacture according to claim 1, it is characterized in that: described ground warp tension rail disposes the ground warp tension pick-up; Suede disposes displacement transducer through jockey pulley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201028203U CN202164423U (en) | 2011-04-11 | 2011-04-11 | Independent electronic let-off device for double-layer fabric weaving |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201028203U CN202164423U (en) | 2011-04-11 | 2011-04-11 | Independent electronic let-off device for double-layer fabric weaving |
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| Publication Number | Publication Date |
|---|---|
| CN202164423U true CN202164423U (en) | 2012-03-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201028203U Expired - Fee Related CN202164423U (en) | 2011-04-11 | 2011-04-11 | Independent electronic let-off device for double-layer fabric weaving |
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| Country | Link |
|---|---|
| CN (1) | CN202164423U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102978776A (en) * | 2012-12-11 | 2013-03-20 | 江苏耀华塑料有限公司 | Preparation method for weaving mould bag cloth with controllable propping-up height |
| CN103572476A (en) * | 2013-11-08 | 2014-02-12 | 计剑华 | Dual-power loom |
| CN105220322A (en) * | 2015-10-20 | 2016-01-06 | 杭州华水布艺有限公司 | A kind of warp-feeding mechanism, the Rapier looms comprising this warp-feeding mechanism and control method |
-
2011
- 2011-04-11 CN CN2011201028203U patent/CN202164423U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102978776A (en) * | 2012-12-11 | 2013-03-20 | 江苏耀华塑料有限公司 | Preparation method for weaving mould bag cloth with controllable propping-up height |
| CN102978776B (en) * | 2012-12-11 | 2016-01-13 | 江苏耀华塑料有限公司 | A kind of preparation method propping up highly controlled woven mould bagging |
| CN103572476A (en) * | 2013-11-08 | 2014-02-12 | 计剑华 | Dual-power loom |
| CN105220322A (en) * | 2015-10-20 | 2016-01-06 | 杭州华水布艺有限公司 | A kind of warp-feeding mechanism, the Rapier looms comprising this warp-feeding mechanism and control method |
| CN105220322B (en) * | 2015-10-20 | 2017-08-25 | 杭州华水布艺有限公司 | The rapier loom and control method of a kind of let-off mechanism including the let-off mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Independent electronic warp feeding device for weaving double-layer fabric Effective date of registration: 20130903 Granted publication date: 20120314 Pledgee: Qingdao high technology financing Company limited by guarantee Pledgor: Qingdao Tongchun Electromechanical Technology Co., Ltd. Registration number: 2013990000644 |
|
| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120314 Termination date: 20180411 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |