CN102121159A - Independent electronic warp feeding device for weaving double-layer fabric - Google Patents
Independent electronic warp feeding device for weaving double-layer fabric Download PDFInfo
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- CN102121159A CN102121159A CN 201110089114 CN201110089114A CN102121159A CN 102121159 A CN102121159 A CN 102121159A CN 201110089114 CN201110089114 CN 201110089114 CN 201110089114 A CN201110089114 A CN 201110089114A CN 102121159 A CN102121159 A CN 102121159A
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Abstract
The invention discloses an independent electronic warp feeding device for weaving a double-layer fabric. The device comprises a ground warp feeding system and a pile warp feeding system, wherein the ground warp feeding system consists of a ground warp beam, a ground warp side disk gear, a ground warp stop frame, a ground warp electronic transmission case, a ground warp servo motor, a pile warp servo motor, a ground warp electronic transmission case output transmission gear, a ground warp yarn guide roller, a ground warp tension roller, a ground warp tension frame, a ground warp tension rod and a ground warp tension sensor; the pile warp feeding system consists of a pile warp beam, a pile warp side disk gear, a pile warp electronic transmission case, a pile warp servo motor, a pile warp electronic transmission case output transmission gear, a pile warp yarn guide roller, a pile warp tension roller and a pile warp tension sensor; and the ground warp feeding system and the pile warp feeding system are arranged on two layers, i.e., an upper layer and a lower layer; and an upper wall plate and a lower wall plate are connected to form a wall plate frame. By adopting the device, the performance requirement on a high speed loom with the host machine rotating speed equal to or more than 450 revolutions per minute can be met.
Description
Technical field
The present invention relates to the independent electronic let-off motion of the double cloth fabric manufacture that uses on a kind of loom, belong to field of textile machinery.
Background technology
Present various velveteen loom all is the independent let-off motions that adopt traditional double cloth fabric manufacture, promptly places suede simultaneously through axle and ground warp axle, to finish let-off motion in independent let-off motion.This device let-off motion is the mechanical type warp let-off, has shortcomings such as the inconvenience of irregular, the manual tense-lax yarn of the warp let-off, inaccuracy, finally causes fabric irregular serious mass defects such as float, hand pick to occur; The performance requirement that this let-off motion of what is more important can not satisfy engine speed 450r/min and above high-speed weaving machine when weaving layer cloth; Structurally there are simultaneously defectives such as complex structure, manufacturing cost height, maintaining complexity.
Summary of the invention
In order to address the above problem, satisfy the above high-speed weaving machine warp let-off of double cloth fabric manufacture 450r/min requirement, the invention provides a kind of independent electronic let-off motion of double cloth fabric manufacture, this device collection suede is one through axle and ground warp axle, adopt electronic warp feeding, have the warp let-off evenly, that the tense-lax yarn is regulated is precisely convenient, simple in structure, and adapts to engine speed 450r/min and above high-speed weaving machine performance requirement.
To achieve these goals, the technical scheme taked of the present invention is as follows:
A kind of independent electronic let-off motion of double cloth fabric manufacture, it comprises that ground warp is through axle, pile beam, ground warp limit dish gear, suede coils gear through the limit, ground warp stop over frame, ground warp electrical shift case (electronically through let-off motion), suede is through electrical shift case (electronics warp feeding apparatus), the ground warp servomotor, suede is through servomotor, cornice sheathing, wainscot sheathing, ground warp electrical shift case output drive gear, suede is through electrical shift case output drive gear, the ground warp cord roller, the ground warp jockey pulley, suede is through cord roller, suede is through jockey pulley, the ground warp tension pick-up, suede is through position sensor, the ground warp tension bracket, the ground warp tension rail; Wherein, ground warp is formed the ground warp feeding system of warp through axle, ground warp limit dish gear, ground warp stop over frame, ground warp electrical shift case (electronically through let-off motion), ground warp servomotor, suede through servomotor, ground warp electrical shift case output drive gear, ground warp cord roller, ground warp jockey pulley, ground warp tension bracket, ground warp tension rail, ground warp tension pick-up; Pile beam, suede coil gear through the limit, suede is formed suede through feeding system of warp through jockey pulley, suede through position sensor through cord roller, suede through electrical shift case output drive gear, suede through servomotor, suede through electrical shift case (electronics warp feeding apparatus), suede; Ground warp feeding system of warp and suede divide two-layer layout up and down through feeding system of warp; Cornice sheathing, the wainscot sheathing composition wallboard frame that links together.
The independent electronic let-off motion of above-mentioned double cloth fabric manufacture, ground warp is arranged on the cornice sheathing through axle, ground warp cord roller, ground warp jockey pulley, ground warp cord roller, ground warp jockey pulley, ground warp tension bracket, ground warp tension rail, pile beam, suede are arranged on the wainscot sheathing through jockey pulley through cord roller, suede, thereby make ground warp, suede through dividing two-layer layout up and down; Ground warp is connected with ground warp limit dish gear through axle, ground warp limit dish gear is connected with ground warp electrical shift case output drive gear, ground warp electrical shift case output drive gear is connected with ground warp electrical shift case, and ground warp electrical shift case is connected with the ground warp servomotor, and ground warp stop over frame is arranged on the cornice sheathing; Pile beam is connected through limit dish gear with suede, and suede is connected through electrical shift case output drive gear with suede through limit dish gear, and suede is connected through the electrical shift case with suede through electrical shift case output drive gear, and suede is connected through servomotor with suede through the electrical shift case.
The independent electronic let-off motion of above-mentioned double cloth fabric manufacture, the ground warp tension rail disposes the ground warp tension pick-up, this ground warp tension pick-up is connected with loom master electric-control system, the ground warp tension pick-up is accepted the tension variation signal of ground warp and is passed to loom master electric-control system, thereby loom master electric-control system is passed to ground warp electrical shift case with signal and guaranteed that the ground warp constant tension weaves; Suede disposes displacement transducer through jockey pulley, this suede is connected with loom master electric-control system through displacement transducer, suede is accepted suede through displacement transducer and is passed to loom master electric-control system through the tension variation signal when normally weaving, thereby loom master electric-control system is passed to suede with signal and is guaranteed that through the electrical shift case suede weaves through constant tension, during parking in order to guarantee to drive next time the slack of suede warp, keep certain suede through slack by loom master electric control system controls suede through the electrical shift case again, when suede surpassed setting value through measuring, suede made suede stop through the electrical shift case through the displacement transducer output signal to loom master electric-control system.
The independent electronic let-off motion of above-mentioned double cloth fabric manufacture, during work, ground warp electrical shift case is under motor-driven, ground warp electrical shift case output drive gear, thereby ground warp limit dish gear driven ground warp is done revolution clockwise through axle ground warp is sent into the ground warp cord roller, again through the ground warp tension bracket, the ground warp tension rail detects the tension force of ground warp by the ground warp tension pick-up, when meeting the weaving process requirement, ground warp tension force sends into the shedding motion that ground warp stop over frame directly is sent to loom again, when ground warp tension force does not meet the requirement of weaving fabrication technique, the ground warp tension pick-up sends to loom master electric-control system with signal, adjust ground warp electrical shift case control ground warp even tension by loom master electric-control system again, satisfy the weaving process requirement.
Suede through through the electrical shift case under motor-driven, suede is through electrical shift case output drive gear, thereby suede is done to turn round suede clockwise through sending into suede through cord roller through limit dish gear driven pile beam, again through suede through jockey pulley around its spot wobble and by suede through position sensor perception suede through the position, suede is accepted suede through displacement transducer and is passed to loom master electric-control system through the tension variation signal when normally weaving, thereby loom master electric-control system is passed to suede with signal and is guaranteed that through the electrical shift case suede weaves through constant tension, during parking in order to guarantee to drive next time the slack of suede warp, keep certain suede through slack by loom master electric control system controls suede through the electrical shift case again, when suede surpassed setting value through measuring, suede made suede stop through the electrical shift case through the displacement transducer output signal to loom master electric-control system.
The independent electronic let-off motion of double cloth fabric manufacture of the present invention at first because ground warp, suede through the layering setting, and each have a cover independently through axle, has therefore been guaranteed the woven basic technology requirement of layer cloth; Posteriorly through can and adjusting ground warp electrical shift case motor speed and guarantee that ground warp tension force remains uniform state by the online detection of ground warp tension pick-up; Suede guarantees that through electrical shift case motor speed the slack of suede warp remains state through the position and through suede through the online detection suede of displacement transducer, thereby guaranteed that layer cloth weaves irregular serious mass defects such as float, hand pick do not occur at a high speed, reached the woven purpose of high speed.
The independent electronic let-off motion of double cloth fabric manufacture of the present invention, the applicant has done limited effect analysis, under nominal situation, can satisfy the performance requirement of engine speed 450r/min and above high-speed weaving machine thereof, and the machine top-quality product rate reaches 95% above requirement under the layer cloth, has very significantly positive effect.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is the installation diagram of the independent electronic let-off motion of double cloth fabric manufacture of the present invention;
Among the figure, ground warp is through axle 1, pile beam 2, ground warp limit dish gear 3, suede is through limit dish gear 4, ground warp stop over frame 5, ground warp electrical shift case 6, suede is through electrical shift case 7, cornice sheathing 8, wainscot sheathing 9, ground warp electrical shift case output drive gear 10, suede is through electrical shift case output drive gear 11, ground warp cord roller 12, ground warp jockey pulley 13, suede is through guide 14 rollers, and suede is through jockey pulley 15, suede is through cord roller 16, ground warp tension pick-up 17, suede are through displacement transducer 18, and ground warp servomotor 19, suede are through servomotor 20, ground warp tension bracket 21, ground warp tension rail 22.
The specific embodiment
As shown in the figure, a kind of independence of double cloth fabric manufacture is through shaft device, it comprise ground warp through axle 1, pile beam 2, ground warp limit dish gear 3, suede through limit dish gear 4, ground warp stop over frame 5, ground warp electrical shift case 6, through cord roller 16, suede is through jockey pulley 15 through cord roller 14, suede through electrical shift case output drive gear 11, ground warp cord roller 12, ground warp jockey pulley 13, suede through electrical shift case 7, cornice sheathing 8, wainscot sheathing 9, ground warp electrical shift case output drive gear 10, suede for suede; Cornice sheathing 8, the wainscot sheathing 9 composition wallboard frame that links together wherein; Ground warp is arranged on the cornice sheathing 8 through axle 1, and pile beam 2 is arranged on the wainscot sheathing 9, thereby makes ground warp, suede through dividing two-layer layout up and down; Ground warp is connected with ground warp limit dish gear 3 through axle 1, ground warp limit dish gear 3 is connected with ground warp electrical shift case output drive gear 10, ground warp electrical shift case output drive gear 10 is connected with ground warp electrical shift case 6, and ground warp electrical shift case 6 connects and is connected with ground warp servomotor 19; Pile beam 2 is connected through limit dish gear 4 with suede, suede is connected through electrical shift case output drive gear 11 with suede through limit dish gear 4, suede is connected through electrical shift case 7 with suede through electrical shift case output drive gear 11, and suede is connected through servomotor 20 with suede through electrical shift case 7; Also be provided with 5,1 ground warp cord roller 12 of 1 group of ground warp stop over frame and 1 ground warp jockey pulley 13 and ground warp tension bracket 21, ground warp tension rail 22 on the cornice sheathing 8, wainscot sheathing 9 be provided with 2 suedes through 14,16 and 1 suedes of cord roller through jockey pulley 15; Ground warp jockey pulley 13 disposes ground warp tension pick-up 17, and this ground warp tension pick-up 17 is connected with loom master electric-control system; Suede disposes suede through displacement transducer 18 through jockey pulley 15, and this suede is connected with loom master electric-control system through displacement transducer 18.
As shown in the figure, a kind of independent electronic let-off motion of double cloth fabric manufacture, during work, ground warp electrical shift case 6 is under motor-driven, ground warp electrical shift case output drive gear 10, thereby ground warp limit dish gear 3 drives ground warp and does to turn round clockwise ground warp is sent into ground warp cord roller 13 through axle 1, detect the tension force of ground warp again by ground warp tension pick-up 17 through ground warp tension rail 22, when meeting the weaving process requirement, ground warp tension force sends into the shedding motion that ground warp stop over frame 5 directly is sent to loom again, when ground warp tension force does not meet the requirement of weaving fabrication technique, ground warp tension pick-up 17 sends to loom master electric-control system with signal, adjust ground warp electrical shift case 6 control ground warp even tensions by loom master electric-control system again, satisfy the weaving process requirement.Suede through through electrical shift case 7 under motor-driven, suede is through electrical shift case output drive gear 11, thereby suede drives pile beam 4 through limit dish gear 4 and does to turn round suede clockwise through sending into suede through cord roller 15, again through suede through jockey pulley 15 swing and by suede through position sensor 18 perception suedes through the position, suede is accepted suede through displacement transducer 18 and is passed to loom master electric-control system through the tension variation signal when normally weaving, thereby loom master electric-control system is passed to suede with signal and is guaranteed that through electrical shift case 7 suede weaves through constant tension, during parking in order to guarantee to drive next time the slack of suede warp, keep certain suede through slack by loom master electric control system controls suede through electrical shift case 7 again, when suede surpassed setting value through measuring, suede made suede stop through electrical shift case 7 through displacement transducer 18 output signals to loom master electric-control system.
Claims (4)
1. the independent electronic let-off motion of a double cloth fabric manufacture, it comprises that ground warp is through axle, pile beam, ground warp limit dish gear, suede coils gear through the limit, ground warp stop over frame, ground warp electrical shift case (electronically through let-off motion), suede is through electrical shift case (electronics warp feeding apparatus), the ground warp servomotor, suede is through servomotor, cornice sheathing, wainscot sheathing, ground warp electrical shift case output drive gear, suede is through electrical shift case output drive gear, the ground warp cord roller, the ground warp jockey pulley, the ground warp tension bracket, the ground warp tension rail, suede is through cord roller, suede is through jockey pulley, the ground warp tension pick-up, suede is through position sensor; It is characterized in that: described ground warp is formed the ground warp feeding system of warp through axle, ground warp limit dish gear, ground warp stop over frame, ground warp electrical shift case (electronically through let-off motion), ground warp servomotor, suede through servomotor, ground warp electrical shift case output drive gear, ground warp cord roller, ground warp jockey pulley, ground warp tension bracket, ground warp tension rail, ground warp tension pick-up; Pile beam, suede coil gear through the limit, suede is formed suede through feeding system of warp through jockey pulley, suede through position sensor through cord roller, suede through electrical shift case output drive gear, suede through servomotor, suede through electrical shift case (electronics warp feeding apparatus), suede; Ground warp feeding system of warp and suede divide two-layer layout up and down through feeding system of warp; Cornice sheathing, the wainscot sheathing composition wallboard frame that links together.
2. the independent electronic let-off motion of double cloth fabric manufacture according to claim 1, it is characterized in that: described ground warp is arranged on the cornice sheathing through axle, ground warp cord roller, ground warp jockey pulley, ground warp tension bracket, ground warp tension rail; Pile beam, suede are arranged on the wainscot sheathing through jockey pulley through cord roller, suede.
3. the independent electronic let-off motion of double cloth fabric manufacture according to claim 1, it is characterized in that: described ground warp is connected with ground warp limit dish gear through axle, ground warp limit dish gear is connected with ground warp electrical shift case output drive gear, ground warp electrical shift case output drive gear is connected with ground warp electrical shift case, ground warp electrical shift case is connected with the ground warp servomotor, and ground warp stop over frame is arranged on the cornice sheathing; Described pile beam is connected through limit dish gear with suede, and suede is connected through electrical shift case output drive gear with suede through limit dish gear, and suede is connected through the electrical shift case with suede through electrical shift case output drive gear, and suede is connected through servomotor with suede through the electrical shift case.
4. the independent electronic let-off motion of double cloth fabric manufacture according to claim 1, it is characterized in that: described ground warp tension rail disposes the ground warp tension pick-up; Suede disposes displacement transducer through jockey pulley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110089114 CN102121159A (en) | 2011-04-11 | 2011-04-11 | Independent electronic warp feeding device for weaving double-layer fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110089114 CN102121159A (en) | 2011-04-11 | 2011-04-11 | Independent electronic warp feeding device for weaving double-layer fabric |
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| Publication Number | Publication Date |
|---|---|
| CN102121159A true CN102121159A (en) | 2011-07-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110089114 Pending CN102121159A (en) | 2011-04-11 | 2011-04-11 | Independent electronic warp feeding device for weaving double-layer fabric |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104018279A (en) * | 2014-06-06 | 2014-09-03 | 青岛天一集团红旗纺织机械有限公司 | Air jet loom for weaving lint |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4721134A (en) * | 1986-08-04 | 1988-01-26 | West Point Pepperell, Inc. | Terry loop ratio control device |
| US5014756A (en) * | 1988-07-08 | 1991-05-14 | Sulzer Brothers Limited | Pile warp tension control in a loom |
| US5058628A (en) * | 1988-07-08 | 1991-10-22 | Sulzer Brothers Limited | Terry loom having programmable pile forming elements |
| JPH0931799A (en) * | 1995-07-24 | 1997-02-04 | Tsuneo Miyaoka | Weaving of towel and towel loom |
| EP1249526A1 (en) * | 2001-03-27 | 2002-10-16 | NV Michel van de Wiele | Device for adjusting the tension in pile warp yarns in a face-to-face weaving machine |
| CN101487160A (en) * | 2009-02-26 | 2009-07-22 | 浙江越剑机械制造有限公司 | Wave hair full-automatic terry towel loom |
| CN201495364U (en) * | 2009-05-11 | 2010-06-02 | 王至昶 | Independent type let-off device |
-
2011
- 2011-04-11 CN CN 201110089114 patent/CN102121159A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4721134A (en) * | 1986-08-04 | 1988-01-26 | West Point Pepperell, Inc. | Terry loop ratio control device |
| US5014756A (en) * | 1988-07-08 | 1991-05-14 | Sulzer Brothers Limited | Pile warp tension control in a loom |
| US5058628A (en) * | 1988-07-08 | 1991-10-22 | Sulzer Brothers Limited | Terry loom having programmable pile forming elements |
| JPH0931799A (en) * | 1995-07-24 | 1997-02-04 | Tsuneo Miyaoka | Weaving of towel and towel loom |
| EP1249526A1 (en) * | 2001-03-27 | 2002-10-16 | NV Michel van de Wiele | Device for adjusting the tension in pile warp yarns in a face-to-face weaving machine |
| CN101487160A (en) * | 2009-02-26 | 2009-07-22 | 浙江越剑机械制造有限公司 | Wave hair full-automatic terry towel loom |
| CN201495364U (en) * | 2009-05-11 | 2010-06-02 | 王至昶 | Independent type let-off device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104018279A (en) * | 2014-06-06 | 2014-09-03 | 青岛天一集团红旗纺织机械有限公司 | Air jet loom for weaving lint |
| CN104018279B (en) * | 2014-06-06 | 2016-01-20 | 青岛天一集团红旗纺织机械有限公司 | A kind of air-jet loom for weaving flannelette |
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| PB01 | Publication | ||
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Application publication date: 20110713 |