CN202163012U - Compound internal mold forming device - Google Patents

Compound internal mold forming device Download PDF

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Publication number
CN202163012U
CN202163012U CN201120232324XU CN201120232324U CN202163012U CN 202163012 U CN202163012 U CN 202163012U CN 201120232324X U CN201120232324X U CN 201120232324XU CN 201120232324 U CN201120232324 U CN 201120232324U CN 202163012 U CN202163012 U CN 202163012U
Authority
CN
China
Prior art keywords
sheet material
jam plate
mold
pressure gas
forming device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201120232324XU
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Chinese (zh)
Inventor
刘昌进
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WEIHAI HAICHUANG MOLD TECHNOLOGY CO LTD
Original Assignee
WEIHAI HAICHUANG MOLD TECHNOLOGY CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WEIHAI HAICHUANG MOLD TECHNOLOGY CO LTD filed Critical WEIHAI HAICHUANG MOLD TECHNOLOGY CO LTD
Priority to CN201120232324XU priority Critical patent/CN202163012U/en
Application granted granted Critical
Publication of CN202163012U publication Critical patent/CN202163012U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a compound internal mold forming device which is characterized in that a fixed mold lock plate is provided with a mold core, an adhesive inlet channel, a high-pressure gas pipe and a cutting mechanism, wherein an adhesive inlet and a high-pressure gas pipe output port are arranged on the mold core; the cutting mechanism is provided with a cutting edge on the parting surface of the core; a moving mold lock plate is provided with a mold cavity, a sheet positioning mechanism and a vacuum adsorption mechanism; the sheet positioning mechanism consists of a pressure frame with a sheet positioning groove, a thimble plate and a return pin; the pressure frame is connected with the thimble plate through the return pin; a sealing strip is arranged in the sheet positioning groove; the vacuum adsorption mechanism is provided with a vacuum pipe output port in the mold cavity; and a controller is respectively connected with a transmission device, a mandril mechanism, the high-pressure gas pipe, the cutting mechanism, the sheet positioning mechanism and the vacuum adsorption mechanism through data lines. The compound internal mold forming device has the advantages that the shaping mold and cutting mold are reduced, the procedures are simplified, the transfer and matching among multiple procedures are saved, the equipment cost and the manual cost are saved, the production cycle is shortened, and the labor productivity, the quality and the yield of the product are improved.

Description

Compound in-mould forming device
Technical field
The utility model is the decorated molded technology of a kind of novel surface, specifically a kind of injection mo(u)lding and product surface is decorated the compound in-mould forming device that disposable completion, environment-friendly type exempt to spray.
Background technology
As everyone knows; Automotive trim, electronics, household appliances, furniture, handicraft, interior decoration etc. all have a large amount of working of plastics; In order to improve working of plastics surface property and attractive in appearance; People stick one deck decorating film on the surface of working of plastics, and existing process method is an in-mold decoration, like the film forming method of the Chinese patent number No. 200610061371 disclosed a kind of in-mold decoration print injection mouldings of patent; Also be the in-molded method that generally adopts in the market, its technological process comprises: prepare the decorating film sheet material 1.; 2. the decorating film sheet material for preparing is put into the air that ready mould heats and send into the certain pressure of moment, obtain the decorating film sheet material of moulding; 3. the decorating film sheet material after will being shaped is then put into blanking die, shear forming; 4. the sheet material of moulding is put in people's injection mold, adopted Shooting Technique to inject plastic cement and obtain working of plastics with decorating film.Its deficiency comprises: one, complex process, need to adopt mould, and shearing die and injection mold three molds process; Two, matching is poor between the kinds of processes, and quality is unstable; Three, long and environmental condition requirement complicacy of production process time causes product percent of pass low.Above factor causes production cost high, so that this technology popularization still can't large tracts of land be used for many years.
Summary of the invention
The utility model proposes a kind of disposable compound in-mould forming device to the wretched insufficiency that exists in the prior art, reaches to shorten the production time, improves finished product rate and product quality, and significantly reduction equipment drops into expense, thereby reduces the production cost.
The utility model can reach through following measure.
A kind of compound in-mould forming device; Comprise injection machine and controller, injection machine comprises workbench, cover half jam plate, dynamic model jam plate, nozzle mechanism and transmission device, post rod mechanism, it is characterized in that the cover half jam plate is provided with mold cores; Advance glue passage, high-pressure gas pipeline, cutting mechanism; Glue-feeder and high-pressure gas pipeline delivery outlet are located on the mold cores, and the other end of high-pressure gas pipeline is connected with high-pressure air source, and cutting mechanism is on the mold cores die joint, to be provided with the edge of a knife; The dynamic model jam plate is provided with mold cavity, sheet material detent mechanism, vacuum suction mechanism; The sheet material detent mechanism is made up of press box, ejector retainner plate and the back stitching of strap material locating slot, and press box is connected with ejector retainner plate through back stitching, is provided with sealing strip in the sheet material locating slot; Vacuum suction mechanism is provided with the vacuum line delivery outlet in mold cavity; The vacuum line other end is connected with vavuum pump, and controller is connected with controller through data wire with transmission device, post rod mechanism, high-pressure gas pipeline, cutting mechanism, sheet material detent mechanism, vacuum suction mechanism respectively, injection machine, sheet material location press box, vavuum pump and high-pressure air source etc. is organically combined through controller be one, work coordination.
The utility model can be provided with heating arrangements; Heating arrangements is made up of hydraulic means, electric heater, support; Electric heater is connected with bolt with hydraulic means, and hydraulic means is rack-mount, and electric heater drives corresponding heating with press box or playback through hydraulic means; Support is installed on the dynamic model jam plate, and the control of hydraulic means and electric heater is located in the controller.
The utility model can be provided with the sheet conveyor structure; The sheet conveyor structure is to be provided with sheet material rotating shaft and sheet material guide wheel on support, the support being provided with on the dynamic model jam plate, and the sheet material rotating shaft transmits motor with sheet material and is connected, and sheet material transmits motor and adopts servomotor; Active to realize sheet material is supplied with; Servomotor is connected with controller, and sheet material is in the sheet conveyor structure is delivered to the sheet material locating slot of press box, to realize the automatic feed of sheet material.
The utility model can be provided with the product ejecting mechanism; The product ejecting mechanism is on the cover half jam plate, to be provided with push pedal, and push pedal is connected with the dynamic model jam plate through pull bar, and push pedal is located on the cover half jam plate front end face; After the injection mo(u)lding; When the dynamic model jam plate leaves, drive push pedal by the mould opening force of injection machine product is ejected, to enhance productivity.
This sheet material of the utility model is sent in the locating slot by connecting gear, by heater sheet material is heated, and sheet material is after suction, deburring and gases at high pressure typing; Injection moulding in mould again, plastics dissolve for one becomes product with formed sheet, and the utility model adopts disposable compound forming technique; Mould and shearing die have been reduced; Simplify a large amount of operations, omitted transfer and coupling between the multiple operation, saved large number quipments cost and cost of labor; Shorten the production cycle, improved the qualification rate of labor productivity, product quality and product.
Description of drawings
Fig. 1 is a kind of structural representation of the utility model.
Fig. 2 is the structural representation of mould in the utility model.
Fig. 3 is the structural representation of sheet material positioner in the utility model.
Fig. 4 is the structural representation of product liftout attachment in the utility model.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described.
As shown in the figure; Forming technique in a kind of gangdie comprises injection machine and controller 1, and injection machine comprises workbench 2, cover half jam plate 3, dynamic model jam plate 4, nozzle mechanism 5 and transmission device, post rod mechanism 6; Controller 1 makes dynamic model jam plate 4, nozzle mechanism 5 and post rod mechanism 6 coordinated movements of various economic factors through transmission device; Accomplish Shooting Technique, the structure of above-mentioned each part is identical with connected mode and prior art, and this does not give unnecessary details; The utility model is characterised in that cover half jam plate 3 is provided with mold cores 7, advances glue passage 8, high-pressure gas pipeline 9, cutting mechanism; Glue-feeder and high-pressure gas pipeline delivery outlet are located on the mold cores 3, and the other end of high-pressure gas pipeline 9 is connected with high-pressure air source, and cutting mechanism is on the periphery of the die joint of type tool core 3, to be provided with the edge of a knife 10; When dynamic model jam plate 4 and cover half jam plate 3 matched moulds, the cutting that the edge of a knife 10 on the mold cores 7 and the die cavity on the dynamic model jam plate 4 11 are accomplished sheet material.Dynamic model jam plate 4 is provided with mold cavity 11, sheet material detent mechanism, vacuum suction mechanism; The sheet material detent mechanism is made up of press box 12, ejector retainner plate 13 and the back stitching 14 of strap material locating slot, and press box 12 is connected with ejector retainner plate 13 through back stitching 14, is provided with sealing strip in the sheet material locating slot; During work; Sheet material is placed in the sheet material locating slot, on the sheet material locating surface of the 13 pulling back stitchings 14 of ejector retainner plate under the effect of post rod mechanism 6, press box 12 and mold cavity 11, to form the space of sealing.Vacuum suction mechanism is provided with vacuum line 15 delivery outlets in mold cavity 11; Vacuum line 15 other ends are connected with vavuum pump; Controller 1 is connected with controller through data wire with transmission device, post rod mechanism, high-pressure gas pipeline, cutting mechanism, sheet material detent mechanism and vacuum suction mechanism respectively, injection machine, sheet material location press box, vavuum pump and high-pressure air source etc. is organically combined through controller be one, co-ordination.
The described heating arrangements of the utility model is made up of hydraulic means 16, electric heater 17, support 18, and electric heater 17 is connected with hydraulic means 16 usefulness bolts; Electric heater 17 can adopt heating tube, resistive heater etc.; Hydraulic means 16 is installed on the support 18, and support 18 is installed on the dynamic model jam plate 4, and hydraulic means 16 electric heaters 17 paste with press box mutually; The electric heater energising is the heating of the sheet material in the press box 12; Playback is regained by hydraulic means 16 electric heaters 17 in the heating back that finishes, and the control of hydraulic means 16 and electric heater 17 is located in the controller 1, to realize the work coordination of each parts.
The utility model can be provided with the sheet conveyor structure; The sheet conveyor structure is to be provided with sheet material rotating shaft 20 and sheet material guide wheel 21 on support 19, the support 19 being provided with on the dynamic model jam plate 4; Sheet material rotating shaft 20 transmits motor with sheet material and is connected, and sheet material transmits motor and adopts servomotor, supplies with the active that realizes sheet material; Servomotor is connected with controller 1 through data wire; Sheet material to realize the automatic feed of sheet material, improves the automaticity of the utility model in the sheet conveyor structure is delivered to the sheet material locating slot of press box 12.
The utility model can be provided with the product ejecting mechanism; The product ejecting mechanism is on cover half jam plate 3, to be provided with push pedal 22, and push pedal 22 is connected with dynamic model jam plate 4 through pull bar 23, and push pedal 22 is located on the front end face of cover half jam plate 3; After the injection mo(u)lding; When dynamic model jam plate 4 leaves, drive push pedal 22 by the mould opening force of injection machine through pull bar 23 product is ejected, to enhance productivity, to realize automatic discharging.
The utility model sheet material is sent in the locating slot by connecting gear, by heater sheet material is heated, and sheet material is after suction, deburring and gases at high pressure typing; Injection moulding in mould again, plastics dissolve for one becomes product with formed sheet, and the utility model adopts disposable compound forming technique; Mould and shearing die have been reduced; Simplify a large amount of operations, omitted transfer and coupling between the multiple operation, saved large number quipments cost and cost of labor; Shorten the production cycle, improved the qualification rate of labor productivity, product quality and product.

Claims (4)

1. compound in-mould forming device; Comprise injection machine and controller; Injection machine comprises workbench, cover half jam plate, dynamic model jam plate, nozzle mechanism and transmission device, post rod mechanism; It is characterized in that the cover half jam plate is provided with mold cores, advances glue passage, high-pressure gas pipeline, cutting mechanism, glue-feeder and high-pressure gas pipeline delivery outlet are located on the mold cores, and the other end of high-pressure gas pipeline is connected with high-pressure air source; Cutting mechanism is on the core die joint, to be provided with the edge of a knife; The dynamic model jam plate is provided with mold cavity, sheet material detent mechanism, vacuum suction mechanism, and the sheet material detent mechanism is made up of press box, ejector retainner plate and the back stitching of strap material locating slot, and press box is connected with ejector retainner plate through back stitching; Be provided with sealing strip in the sheet material locating slot; Vacuum suction mechanism is provided with the vacuum line delivery outlet in mold cavity, the vacuum line other end is connected with vavuum pump, and controller is connected with controller through data wire with transmission device, post rod mechanism, high-pressure gas pipeline, cutting mechanism, sheet material detent mechanism, vacuum suction mechanism respectively.
2. a kind of compound in-mould forming device according to claim 1; It is characterized in that being provided with heating arrangements, heating arrangements is made up of hydraulic means, electric heater, support, and electric heater is connected with bolt with hydraulic means; Hydraulic means is rack-mount; Electric heater can be done the telescopic arm motion under the driving of hydraulic means, support is installed on the dynamic model jam plate, and the control of hydraulic means and electric heater is located in the controller.
3. a kind of compound in-mould forming device according to claim 1; It is characterized in that being provided with the sheet conveyor structure; The sheet conveyor structure is to be provided with sheet material rotating shaft and sheet material guide wheel on support, the support being provided with on the dynamic model jam plate; The sheet material rotating shaft transmits motor with sheet material and is connected, and sheet material transmits motor and adopts servomotor, and servomotor is connected with controller.
4. a kind of compound in-mould forming device according to claim 1 is characterized in that being provided with the product ejecting mechanism, and the product ejecting mechanism is on the cover half jam plate, to be provided with push pedal, and push pedal is connected with the dynamic model jam plate through pull bar, and push pedal is located on the cover half jam plate front end face.
CN201120232324XU 2011-07-04 2011-07-04 Compound internal mold forming device Expired - Fee Related CN202163012U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201120232324XU CN202163012U (en) 2011-07-04 2011-07-04 Compound internal mold forming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201120232324XU CN202163012U (en) 2011-07-04 2011-07-04 Compound internal mold forming device

Publications (1)

Publication Number Publication Date
CN202163012U true CN202163012U (en) 2012-03-14

Family

ID=45798863

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201120232324XU Expired - Fee Related CN202163012U (en) 2011-07-04 2011-07-04 Compound internal mold forming device

Country Status (1)

Country Link
CN (1) CN202163012U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248681A (en) * 2011-07-04 2011-11-23 威海海创模具科技有限公司 Compound in-molding device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248681A (en) * 2011-07-04 2011-11-23 威海海创模具科技有限公司 Compound in-molding device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120314

Termination date: 20170704