CN104552759B - Box body automatic production method and its automatic production line - Google Patents

Box body automatic production method and its automatic production line Download PDF

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Publication number
CN104552759B
CN104552759B CN201410831248.2A CN201410831248A CN104552759B CN 104552759 B CN104552759 B CN 104552759B CN 201410831248 A CN201410831248 A CN 201410831248A CN 104552759 B CN104552759 B CN 104552759B
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China
Prior art keywords
injection
conveyer belt
box body
manipulator
molding machine
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CN201410831248.2A
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Chinese (zh)
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CN104552759A (en
Inventor
乔亮
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Dongguan Meisaite Automation Equipment Co Ltd
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Dongguan Meisaite Automation Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14008Inserting articles into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of box body automatic production method and its automatic production line, it includes left and right horizontal injection press, left and right horizontal injection press manipulator, forward and backward vertical injection molding machine manipulator, left and right positioning conveyer belt and vertical injection molding machine, discharging conveyor belts;The production method that the present invention is provided is easily achieved, and labor intensity is small, and energy is full-automatic, quickly produce box body product.The automatic production line that the present invention is provided can fully automatically complete the processes such as injection, feeding, encapsulated, blanking and conveying, so as to realize replacement human hand, reach continuous automatic production purpose, automaticity is high, avoid the duplication of labour, not only reduce labor intensity, and speed of production is fast, efficiency high, operating efficiency is greatly improved, whole work process is succinct, effectively reduction production hour and saving production cost, it can be used for producing the other related periphery box body products of such as box, cassette holder, it is applied widely.

Description

Box body automatic production method and its automatic production line
Technical field
The invention belongs to box body production technical field, and in particular to a kind of to produce such as similar products such as box, cassette holders Box body automatic production method and its automatic production line.
Background technology
Under the overall situation in current market, especially after China's entry into the WTO, it is competing that enterprise increasingly faces globalization Strive, in order to be survived in modern competition market environment, enterprise must improve the competitiveness of oneself.Present Chinese manufacturing Competition theme from Yield Competition, quality competition entering cost competition the epoch, manufacture scene production efficiency under cover permitted The losses in efficiency for being not easy to be noticeable, how cost efficiency, which increases productivity, just turns into the key of many enterprise's survival and developments more Problem.
The style of current consumer products becomes more diverse, should be aesthetic in appearance, and deft design will also coordinate market to need rapidly Ask, double-shot moulding(It is called double-material injection-molding)It is a kind of special injection molding side of this trend of adaptation developed in recent years Method, it can mold the system being made up of two kinds of different colours or a kind of different plastics (such as a kind of rigid plastics, flexible plastic) " insert-molding " technique of assembling or the interior welding of mould in product, really a kind of mould.Its forming principle is by two kinds of different plastics Plastified respectively in two barrels, reinject mold cavity, mold working of plastics of the surface with two kinds of colors.At this moment it is accomplished by Human hand is come and gone before different injection machines, is so repeated, and is taken time and effort, and so not only greatly prolongs the production cycle, And inefficiency, labor intensity is big, makes employee's fatiguability, it is difficult to quantify, seriously governs the survival and development of enterprise, And easily there is the phenomenon that employee is scalded by die material, there is potential safety hazard.
The content of the invention
For above-mentioned deficiency, one of the object of the invention be there is provided a kind of flow process step it is succinct, be easily achieved, labor Fatigue resistance is small, can quickly produce the box body automatic production method of box body product.
The object of the invention also reside in there is provided a kind of clever structure, rationally, labor intensity it is small, with short production cycle and can batch The automatic production line of box body.
To achieve the above object, technical scheme provided by the present invention is:A kind of box body automatic production method, it includes Following steps:(1)The left and right horizontal injection press of preparation, for being molded by box body blank;(2)Preparation one vertical injection molding machine, for pair Box body blank carries out encapsulated, acquisition box body product;(3)The left and right horizontal injection press manipulator of preparation, it is left and right sleeping accordingly to take out The box body blank of formula injection machine injection formed, and be accordingly placed on left and right positioning conveyer belt;(4)The forward and backward vertical injection of preparation Machine manipulator, accordingly to clamp the box body blank on left and right positioning conveyer belt, and is put into the vertical injection molding machine, waits to wrap After glue is finished, box body product is taken out and is placed on discharging conveyor belts.
As a modification of the present invention, it also comprises the following steps:(5)Left horizontal injection press starts injection step, opens Begin to carry out injection molding box body blank;(6)Left horizontal injection press injection completes injection step, die sinking;Left horizontal injection press machinery Hand starting, by left horizontal injection press injection formed box body blank clamp, and shift be placed on it is left positioning conveyer belt on;It is same with this When, right horizontal injection press starts injection step, proceeds by injection molding box body blank;(7)Left positioning conveyer belt is by thereon Box body blank is delivered to a side position of rear vertical type manipulator of injection machine;At the same time, right horizontal injection press injection completes injection Process, die sinking;(8)Rear vertical type manipulator of injection machine starts, and the box body blank on left positioning conveyer belt is clamped, and transfer is put into The rear die cavity of the mould of the vertical injection molding machine;At the same time, vertical injection molding machine carries out encapsulated process in the preceding die cavity to mould; Meanwhile, the mechanical hand starting of right horizontal injection press clamps the box body blank of right horizontal injection press injection formed, and shifts and be placed on On right positioning conveyer belt;(9)Vertical injection molding machine completes to carry out encapsulated process to the preceding die cavity upper cartridge body blank of mould, to front vertical type Manipulator of injection machine side direction moves moulds, and makes the preceding die cavity of mould exposed;Front vertical type manipulator of injection machine starts, by preceding type Encapsulated good box body product takes out and is placed on discharging conveyor belts on chamber, then by the box body hair on right positioning conveyer belt Base is clamped, and transfer is put into the preceding die cavity of the mould;At the same time, vertical injection molding machine is wrapped in the rear die cavity to mould Glue process;(10)Vertical injection molding machine completes to carry out encapsulated process to the rear die cavity upper cartridge body blank of mould, backward vertical injection molding machine Manipulator side direction moves moulds, and makes the rear die cavity of mould thereon exposed;Rear vertical type manipulator of injection machine starts, by rear profile Encapsulated good box body product takes out and is placed on discharging conveyor belts on chamber, then by the box body hair on left positioning conveyer belt Base is clamped, and shifts the rear profile intracavitary for being put into the mould;Repeat step(5)Extremely(10), realize continuous automatic production box body Purpose.
A kind of automatic production line for implementing above-mentioned box body automatic production method, it includes left horizontal injection press, the right side Horizontal injection press, vertical injection molding machine, left horizontal injection press manipulator, right horizontal injection press manipulator, front vertical type injection machine machinery Hand, rear vertical type manipulator of injection machine, left positioning conveyer belt, right positioning conveyer belt and discharging conveyor belts, the left horizontal injection press The left and right sides of vertical injection molding machine, front vertical type manipulator of injection machine and the rear vertical type note are symmetricly set on right horizontal injection press Molding machine manipulator is arranged on the front and rear sides of vertical injection molding machine, and the left positioning conveyer belt is arranged on rear vertical type manipulator of injection machine A side position, the right positioning conveyer belt is arranged on a side position of front vertical type manipulator of injection machine, the discharging conveyor belts Positioned at the lower position of the right positioning conveyer belt, the left horizontal injection press manipulator is arranged on the left horizontal injection press On, the right horizontal injection press manipulator is arranged on the right horizontal injection press.
As a modification of the present invention, the vertical injection molding machine is provided with sliding mold base, and the sliding mold base is provided with mould Preceding die cavity and rear die cavity are arranged with tool, the mould.
As a modification of the present invention, it is described it is left positioning conveyer belt include conveyer belt body and can drive the conveyer belt body to Predetermined direction conveys the servomotor of article, and the top position interval of the correspondence left positioning conveyer belt has a plurality of along conveying side by side The position plate of direction extension.
As a modification of the present invention, the right positioning conveyer belt is consistent with the structure of the left positioning conveyer belt.
As a modification of the present invention, the discharging conveyor belts include support body, conveyer belt body and can drive the conveyer belt Body conveys the servomotor of article to predetermined direction, and the top of the support body is just on a side position of the right positioning conveyer belt Provided with horizontal feed portion, another side position forms rake diagonally downward, and the conveyer belt body is arranged on the horizontal feed portion On rake.
Beneficial effects of the present invention are:The flow process step of the box body automatic production method that the present invention is provided is succinct, It is easily achieved, labor intensity is small, energy is full-automatic, quickly produce box body product.The automatic production line that the present invention is provided Smart structural design, rationally, the processes such as injection, feeding, encapsulated, blanking and conveying can be fully automatically completed, so as to realize replacement Human hand, reaches the purpose of continuous automatic charging, blanking, transfer and conveying etc., automaticity is high, it is to avoid the duplication of labour, no But labor intensity is reduced, and speed of production is fast, efficiency high, greatly improves operating efficiency, and whole work process is succinct, effectively Reduce production hour and save production cost, can be used for producing the other related periphery box body products of such as box, cassette holder, fit It is wide with scope.The present invention's is simple in construction, compact in addition, easy to operate, and job stability is high, beneficial to wide popularization and application.
With reference to the accompanying drawings and examples, the invention will be further described.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention.
Fig. 2 is the main structure diagram of the present invention.
Fig. 3 is the overlooking the structure diagram of the present invention.
Fig. 4 is the structural representation of vertical injection molding machine in the present invention.
Fig. 5 is the structural representation of right positioning conveyer belt in the present invention.
Fig. 6 is the structural representation of discharging conveyor belts in the present invention.
Embodiment
Embodiment:A kind of box body automatic production method provided referring to Fig. 1 to Fig. 6, the present embodiment, it includes following step Suddenly.
(1)The left horizontal injection press 1 of preparation, right horizontal injection press 2, for being molded by box body blank.
(2)One vertical injection molding machine 3 of preparation, it is encapsulated for being carried out to box body blank, obtain box body product.
(3)The left horizontal injection press manipulator 4 of preparation, right horizontal injection press manipulator 5, accordingly to take out left horizontal injection press 1st, the box body blank of right horizontal injection press 2 injection formed, and accordingly it is placed on left positioning conveyer belt 6, on right positioning conveyer belt 7.
(4)Preparation front vertical type manipulator of injection machine 8, rear vertical type manipulator of injection machine 9, with accordingly by left positioning conveyer belt 6, Box body blank clamping on right positioning conveyer belt 7, and be put into the vertical injection molding machine 3, after after encapsulated finish, by box body product Take out and be placed on discharging conveyor belts 10.
(5)Left horizontal injection press 1 starts injection step, proceeds by injection molding box body blank.
(6)The left injection of horizontal injection press 1 completes injection step, die sinking;Left horizontal injection press manipulator 4 starts, and a left side is sleeping Formula injection machine 1 injection formed box body blank clamping, and shift be placed on it is left positioning conveyer belt 6 on;At the same time, right horizontal note Molding machine 2 starts injection step, proceeds by injection molding box body blank.
(7)Box body blank thereon is delivered to a side position of rear vertical type manipulator of injection machine 9 by left positioning conveyer belt 6; At the same time, the right injection of horizontal injection press 2 completes injection step, die sinking.
(8)Rear vertical type manipulator of injection machine 9 starts, and the box body blank on left positioning conveyer belt 6 is clamped, and transfer is put into The rear die cavity of the mould of the vertical injection molding machine 3;At the same time, vertical injection molding machine 3 carries out encapsulated work in the preceding die cavity to mould Sequence;Meanwhile, right horizontal injection press manipulator 5 starts, and the box body blank of right horizontal injection press 2 injection formed is clamped, and shifted It is placed on right positioning conveyer belt 7.
(9)Vertical injection molding machine 3 completes to carry out encapsulated process to the preceding die cavity upper cartridge body blank of mould, forward vertical injection molding machine The side direction of manipulator 8 moves moulds, and makes the preceding die cavity of mould exposed;Front vertical type manipulator of injection machine 8 starts, by preceding die cavity Encapsulated good box body product takes out and is placed on discharging conveyor belts 10, then by the box body hair on right positioning conveyer belt 7 Base is clamped, and transfer is put into the preceding die cavity of the mould;At the same time, vertical injection molding machine 3 is in the rear die cavity progress to mould Encapsulated process.
(10)Vertical injection molding machine 3 completes to carry out encapsulated process to the rear die cavity upper cartridge body blank of mould, is molded to rear vertical type The side direction of machine manipulator 9 moves moulds, and makes the rear die cavity of mould thereon exposed;Rear vertical type manipulator of injection machine 9 starts, will Encapsulated good box body product takes out and is placed on discharging conveyor belts 10 on die cavity afterwards, then by left positioning conveyer belt 6 The clamping of box body blank, and shift and be put into the rear profile intracavitary of the mould.
Repeat step(5)Extremely(10), realize the purpose of continuous automatic production box body.
The flow process step for the box body automatic production method that the present invention is provided is succinct, be easily achieved, and labor intensity is small, Energy is full-automatic, quickly produce box body product.
A kind of automatic production line for implementing above-mentioned box body automatic production method, it includes left horizontal injection press 1, the right side Horizontal injection press 2, vertical injection molding machine 3, left horizontal injection press manipulator 4, right horizontal injection press manipulator 5, front vertical type injection machine Manipulator 8, rear vertical type manipulator of injection machine 9, left positioning conveyer belt 6, right positioning conveyer belt 7 and discharging conveyor belts 10, the left side Horizontal injection press 1 and right horizontal injection press 2 are symmetricly set on the left and right sides of vertical injection molding machine 3, the front vertical type injection machine machine Tool hand 8 and rear vertical type manipulator of injection machine 9 are arranged on the front and rear sides of vertical injection molding machine 3, and the left positioning conveyer belt 6 is arranged on One side position of rear vertical type manipulator of injection machine 9, the right positioning conveyer belt 7 is arranged on the one of front vertical type manipulator of injection machine 8 Side position, the discharging conveyor belts 10 are located at the lower position of the right positioning conveyer belt 7, the left horizontal injection press manipulator 4 are arranged on the left horizontal injection press 1, and the right horizontal injection press manipulator 5 is arranged on the right horizontal injection press 2.
Specifically, referring to Fig. 4, the vertical injection molding machine 3 is provided with sliding mold base 31, the sliding mold base 31 is provided with mould 32, preceding die cavity 321 and rear die cavity are arranged with the mould 32.
The right positioning conveyer belt 7 is consistent with the structure of the left positioning conveyer belt 6.Specifically, referring to Fig. 5, the right side Positioning conveyer belt 7 includes conveyer belt body 71 and can drive the conveyer belt body 71 to the servomotor 72 of predetermined direction conveying article, There is a plurality of position plate 73 extended along conveying direction at the top position interval of the correspondence right positioning conveyer belt 7 side by side, provided with fixed To plate 73, it can be conveyed in a predetermined direction with limiting box body blank, it is to avoid drop.Servomotor 72 passes through pulley assembly 74 driving conveying belt bodies 71 are rotated.
Referring to Fig. 6, the discharging conveyor belts 10 include support body 101, conveyer belt body 102 and can drive the conveyer belt body 102 The servomotor 103 of article is conveyed to predetermined direction, the top of the support body 101 is just to the right side for positioning conveyer belt 7 Position is provided with horizontal feed portion, and another side position forms rake diagonally downward, and the conveyer belt body 102 is arranged on the water In flat delivery section and rake.Servomotor 103 is rotated by pulley assembly driving conveying belt body 102.
The smart structural design for the automatic production line that the present invention is provided, rationally, can fully automatically complete injection, feeding, The process such as encapsulated, blanking and conveying, so as to realize replacement human hand, reaches the mesh of continuous automatic charging, blanking, transfer and conveying etc. , automaticity is high, realizes mass production, and speed of production is fast, and the cycle is short, while reducing labor intensity, and ensures Product quality, substantially increases production efficiency and product qualification rate, beneficial to the competitiveness of enhancing enterprise.
The announcement and teaching of book according to the above description, those skilled in the art in the invention can also be to above-mentioned embodiment party Formula is changed and changed.Therefore, the invention is not limited in embodiment disclosed and described above, to the present invention's Some modifications and changes should also be as falling into the scope of the claims of the present invention.Although in addition, being used in this specification Some specific terms, but these terms are merely for convenience of description, do not constitute any limitation to the present invention, using with its Other production methods and production line obtained from same or similar method and structure, all fall in the scope of protection of the present invention.

Claims (2)

1. a kind of box body automatic production method, it is characterised in that it comprises the following steps:
(1)The left and right horizontal injection press of preparation, for being molded by box body blank;
(2)One vertical injection molding machine of preparation, it is encapsulated for being carried out to box body blank, obtain box body product;
(3)The left and right horizontal injection press manipulator of preparation, accordingly to take out the box body blank of left and right horizontal injection press injection formed, And be accordingly placed on left and right positioning conveyer belt;
(4)The forward and backward vertical injection molding machine manipulator of preparation, accordingly to clamp the box body blank on left and right positioning conveyer belt, and puts Enter in the vertical injection molding machine, after after encapsulated finish, box body product is taken out and is placed on discharging conveyor belts;
(5)Left horizontal injection press starts injection step, proceeds by injection molding box body blank;
(6)Left horizontal injection press injection completes injection step, die sinking;The mechanical hand starting of left horizontal injection press, by the horizontal injection in a left side Machine injection formed box body blank clamping, and shift be placed on it is left positioning conveyer belt on;At the same time, right horizontal injection press starts Injection step, proceeds by injection molding box body blank;
(7)Box body blank thereon is delivered to a side position of rear vertical type manipulator of injection machine by left positioning conveyer belt;It is same with this When, right horizontal injection press injection completes injection step, die sinking;
(8)Rear vertical type manipulator of injection machine starts, and the box body blank on left positioning conveyer belt is clamped, and transfer is put into described stand The rear die cavity of the mould of formula injection machine;At the same time, vertical injection molding machine carries out encapsulated process in the preceding die cavity to mould;Meanwhile, The mechanical hand starting of right horizontal injection press, the box body blank of right horizontal injection press injection formed is clamped, and shift be placed on it is right fixed On the conveyer belt of position;
(9)Vertical injection molding machine completes to carry out encapsulated process to the preceding die cavity upper cartridge body blank of mould, forward vertical injection molding machine machinery Hand side direction moves moulds, and makes the preceding die cavity of mould exposed;Front vertical type manipulator of injection machine starts, and will have been wrapped on preceding die cavity The good box body product of glue takes out and is placed on discharging conveyor belts, then clamps the box body blank on right positioning conveyer belt, and Transfer is put into the preceding die cavity of the mould;At the same time, vertical injection molding machine carries out encapsulated process in the rear die cavity to mould;
(10)Vertical injection molding machine completes to carry out encapsulated process to the rear die cavity upper cartridge body blank of mould, backward vertical injection molding machine machinery Hand side direction moves moulds, and makes the rear die cavity of mould thereon exposed;Rear vertical type manipulator of injection machine starts, by rear die cavity Encapsulated good box body product takes out and is placed on discharging conveyor belts, then presss from both sides the box body blank on left positioning conveyer belt Hold, and shift the rear profile intracavitary for being put into the mould;
Repeat step(5)Extremely(10), realize the purpose of continuous automatic production box body.
2. a kind of automatic production line for implementing the box body automatic production method described in claim 1, it is characterised in that it is wrapped Include left horizontal injection press, right horizontal injection press, vertical injection molding machine, left horizontal injection press manipulator, right horizontal injection press manipulator, Front vertical type manipulator of injection machine, rear vertical type manipulator of injection machine, left positioning conveyer belt, right positioning conveyer belt and discharging conveyor belts, The left horizontal injection press and right horizontal injection press are symmetricly set on the left and right sides of vertical injection molding machine, the front vertical type injection machine Manipulator and rear vertical type manipulator of injection machine are arranged on the front and rear sides of vertical injection molding machine, after the left positioning conveyer belt is arranged on One side position of vertical injection molding machine manipulator, the right positioning conveyer belt is arranged on the side position of front vertical type manipulator of injection machine Put, the discharging conveyor belts are located at the lower position of the right positioning conveyer belt, the left horizontal injection press manipulator is arranged on On the left horizontal injection press, the right horizontal injection press manipulator is arranged on the right horizontal injection press;
The vertical injection molding machine is provided with sliding mold base, and the sliding mold base is provided with mould, before being arranged with the mould die cavity and Die cavity afterwards;
The servo that the left positioning conveyer belt includes conveyer belt body and the conveyer belt body can be driven to convey article to predetermined direction is electric There is a plurality of position plate extended along conveying direction at machine, the top position interval of the correspondence left positioning conveyer belt side by side;
The right positioning conveyer belt is consistent with the structure of the left positioning conveyer belt;
The discharging conveyor belts include support body, conveyer belt body and can drive the conveyer belt body to the servo of predetermined direction conveying article Motor, the top of the support body is just provided with horizontal feed portion, another side position to a side position of the right positioning conveyer belt Rake is formed diagonally downward, and the conveyer belt body is arranged on the horizontal feed portion and rake.
CN201410831248.2A 2014-12-29 2014-12-29 Box body automatic production method and its automatic production line Active CN104552759B (en)

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CN105173706A (en) * 2015-09-17 2015-12-23 四川德铭电子科技有限公司 Intelligent device for injection molding machines
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CN106976216A (en) * 2017-02-28 2017-07-25 昆山斯比得自动化设备有限公司 Injecting products automatic part picking and process equipment
CN107030959B (en) * 2017-05-02 2023-06-16 宁波敏实汽车零部件技术研发有限公司 Full-automatic production injection molding system is cut to interior water
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CN108312569B (en) * 2018-02-28 2024-05-28 上海发那科机器人有限公司 Double-colored cup injection molding system
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CN202528386U (en) * 2012-03-09 2012-11-14 肇庆龙头电子电器有限公司 Rotor injection molding machine of micromotor
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Denomination of invention: Automatic box body production method and automatic production line thereof

Effective date of registration: 20190618

Granted publication date: 20170811

Pledgee: China Construction Bank Co., Ltd. Dongguan Changping Branch

Pledgor: DONGGUAN MEISAITE AUTOMATION EQUIPMENT CO., LTD.

Registration number: 2019440000227