CN202114786U - Device for one-shot formation of square cement flue - Google Patents
Device for one-shot formation of square cement flue Download PDFInfo
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- CN202114786U CN202114786U CN2011201228411U CN201120122841U CN202114786U CN 202114786 U CN202114786 U CN 202114786U CN 2011201228411 U CN2011201228411 U CN 2011201228411U CN 201120122841 U CN201120122841 U CN 201120122841U CN 202114786 U CN202114786 U CN 202114786U
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- internal mold
- damping
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Abstract
Provided is a device for one-shot formation of a square cement flue. The device comprises a frame, a speed-reducing motor, a seal clamp sleeve, an internal mold, an external mold wallboard and a front cover plate. The frame is in the shape of an English letter L. The speed-reducing motor is arranged in the frame head. A plurality of damping leather fixing sleeves are welded on the frame body. Damping leathers are arranged in the damping leather fixing sleeves. A guide shaft is disposed at the center of each damping leather fixing sleeve. A lower support seat is horizontally placed on the damping leathers. Two sides of the upper surface of the lower support seat are provided with U-shaped grooves. Damping leather fixing sleeves are also welded on the lower surface of the lower support seat at positions corresponding to the damping leathers. Two ends of an internal shaft of a roller are clamped in the U-shaped grooves. A lower support plate is horizontally placed on the roller and has flanges at two sides. A vibrator is arranged below the lower support plate. The lower edges of the external mold wallboard are respectively in hinge joint with the frame body. An anti-drag guide wheel is connected with the frame head portion via shaft pins at two sides. The internal mold is located above the lower support plate. The device is high in production efficiency, good in product quality, high in yield rate and low in labor intensity, and has great popularization values.
Description
Technical field
The utility model relates to a kind of equipment of producing cement products, relates in particular to the one-time formed equipment of cement flue that makes.
Background technology
Square cement flue has a wide range of applications in building industry, is widely used in the discharge flue in residential building building, the cement flue of in the past producing, and most of the employing made by hand, and production efficiency is low.The flue of domestic production at present in order to increase the intensity of cement flue, adopts the glass fibre silk screen as reinforcing material mostly; Using cement mortar to make by hand forms; Owing to receive the restriction of mould process, the walling of flue that ubiquity is produced is thin, and is loose porous; Thereby cause its mechanical strength not reach national standard, had a strong impact on the quality of building.In recent years, many producers attempt using the inside and outside die production flue of monoblock types, flue intensity is greatly improved, but still has many problems, and are difficult such as the demoulding, waste time and energy, and big energy-consuming, and also yield rate is relatively lower waits a lot of deficiencies.
The utility model content
In order to overcome deficiency of the prior art, the utility model provides the square cement flue of a kind of one-shot forming equipment.
In order to achieve the above object, the technical scheme of the utility model employing is: the square cement flue of this one-shot forming equipment is made up of several major parts of frame, reducing motor, hermetic collar, internal mold, external mold wallboard and front shroud.
Wherein, frame is English alphabet " L " shape, is provided with reducing motor in the machine frame head; Frame is welded with some damping skin fixed covers on one's body, and the damping skin is placed in the damping skin fixed cover, and a guide shaft is arranged in the middle of the damping skin fixed cover; Kept flat down supporting seat on the damping skin, following supporting seat upper surface both sides are provided with U type groove, and the two ends of axle are stuck in the U type groove in the roller; Following supporting seat lower surface and the skin-deep corresponding position of damping also are welded with damping skin fixed cover, and bottom plate lies on the roller, and there is flanging on the bottom plate both sides; Be provided with vibrator below the bottom plate, the lower edge of external mold wallboard is connected with frame body hinge respectively.
The drag reduction guide wheel partly links to each other with machine frame head through the pivot pin on both sides; The drag reduction guide wheel is made up of horizontal guide shaft, perpendicular gripper shoe, action roller, vertical guide shaft, internal mold gusset piece, bearing, back-up ring, alignment pin and U type fixed head, and wherein, U type fixed head below square is welded on the drag reduction guide wheel; U type fixed head and perpendicular gripper shoe are welded into the support arm of drag reduction guide wheel; Action roller and internal mold gusset piece are welded into inner support, and laterally guide shaft penetrates along the action roller recess, form the drag reduction guide wheel.
Internal mold is positioned at the bottom plate top; Form by wainscot sheathing, internal mold left and right sidesing wall plate, guiding arm-tie, power transmission shaft and front shroud on left and right sides internal mold arm-tie, upper and lower sides internal mold arm-tie, guide bearing assembly, fixed head, the internal mold; Wherein, the frame head is connected the bottom and is provided with a bolt with internal mold, and the guiding arm-tie is fixed by the front and back fixed head respectively; And with bolt connection locking; Power transmission shaft penetrates in the arm-tie centre bore, upper and lower sides internal mold arm-tie be stuck in guiding arm-tie central channel after bearing cooperates, lock with wainscot sheathing, internal mold left and right sidesing wall plate on bolt and the internal mold.Have a pipe to be enclosed within on the power transmission shaft between adjacent two drive mechanisms, two cross supporting frames are arranged between the internal mold wallboard, internal mold is provided with steam hole, and internal mold is surrounded by the sealing canvas near an end of machine frame head, and the sealing canvas is fixed on internal mold wallboard outer surface.
The beneficial effect of the utility model is: 1, production efficiency is high: can accomplish a flue product, and compare to make by hand and improved more than 20 times in average per 20 minutes; 2, the quality of production is good: machinery production, and specification is identical, avoids occurring the situation that shape specification has discrepancy; 3, yield rate is high: the demoulding is easy, and the waste product of having avoided the demoulding to produce has reduced cost; 4, labour intensity is little: one group of two people, can easily produce, and save labor; 5, the goods specification is consistent, and model is multiple, and wall thickness is vertically even.
Description of drawings
Accompanying drawing 1 is the equipment body structural representation of the utility model;
Accompanying drawing 2 is the rack section structural representation of the utility model;
Accompanying drawing 3 is the drag reduction guide wheel part-structure sketch map of the utility model;
Accompanying drawing 4 is the internal model structure sketch map of the utility model;
Accompanying drawing 5 is the internal mold part longitudinal section of the utility model.
Among the figure: 1, frame; 2, reducing motor; 3, drag reduction guide wheel; 4, hermetic collar; 5, internal mold; 6, external mold wallboard; 7, following supporting seat; 8, roller; 9, finished product; 10, damping skin; 11, vibrator; 12, machine frame head; 13, frame body; 14, damping skin fixed cover; 15, bottom plate; 16, horizontal guide shaft; 17, perpendicular gripper shoe; 18, action roller; 19, vertical guide shaft; 20, internal mold gusset piece; 21, bearing. back-up ring; 22, alignment pin; 23, U type fixed head; 24, left and right sides internal mold arm-tie; 25, upper and lower sides internal mold arm-tie; 26, guide bearing assembly; 27, fixed head; 28, wainscot sheathing on the internal mold; 29, internal mold left and right sidesing wall plate; 30, guiding arm-tie; 31, power transmission shaft; 32, front shroud; 33, steam hole; 34, sealing canvas.
The specific embodiment
The square cement flue of this one-shot forming equipment is made up of frame 1, reducing motor 2, hermetic collar 4, internal mold 5, external mold wallboard 6 and front shroud more than 32 major parts.
Wherein, Frame 1 is English alphabet " L " shape, is provided with reducing motor 2 in the machine frame head 12, is welded with some damping skin fixed covers 14 on the frame body 13; Damping skin 10 is placed in the damping skin fixed cover 14; When vibrator vibrates, play cushioning effect, in the middle of the damping skin fixed cover 14 guide shaft is arranged, be used for limiting the free degree of damping skin.Kept flat down supporting seat 7 on the damping skin 10, following supporting seat 7 upper surface both sides are provided with U type groove, be used for blocking the roller shaft two ends it is not rotated; Roller drives bearings at both ends and rotates under function of friction, the two ends of axle are stuck in the U type groove in the roller 8, and following supporting seat 7 lower surfaces and damping skin 10 corresponding sections also are welded with damping skin fixed cover 14; Bottom plate 15 lies on the roller 8; There is flanging on bottom plate 15 both sides, make it be stuck in the roller both sides, and it is not displaced sideways in the process of pulling out; Be provided with vibrator 11 below the bottom plate 15, the lower edge of external mold wallboard 6 is connected with frame body 13 hinges respectively.
Drag reduction guide wheel 3 partly links to each other with machine frame head through the pivot pin on both sides; Drag reduction guide wheel 3 is by horizontal guide shaft 16, perpendicular gripper shoe 17, action roller 18, vertically guide shaft 19, internal mold gusset piece 20, bearing, back-up ring 21, alignment pin 22 and U type fixed head 23 are formed; Wherein, U type fixed head 23 below squares are welded on the drag reduction guide wheel 3, are used for bearing the bolt pressure of regulating internal mold maintenance level; U type fixed head 23 and perpendicular gripper shoe 17 are welded into the support arm of drag reduction guide wheel 3; Action roller 18 is welded into inner support with internal mold gusset piece 20, and laterally guide shaft 16 penetrates along action roller 18 recesses, forms drag reduction guide wheel 3.
Internal mold 5 is made up of wainscot sheathing 28, internal mold left and right sidesing wall plate 29, guiding arm-tie 30, power transmission shaft 31 and front shroud 32 on left and right sides internal mold arm-tie 24, upper and lower sides internal mold arm-tie 25, guide bearing assembly 26, fixed head 27, the internal mold; Wherein, the frame head is connected the bottom with internal mold have a bolt, is used for regulating internal mold and makes its maintenance level; Guiding arm-tie 30 is fixing by front and back fixed head 27 respectively; And connect locking with bolt, power transmission shaft 31 penetrates in the arm-tie centre bore, upper and lower sides internal mold arm-tie 25 be stuck in arm-tie 30 central channels that lead after bearing cooperates; Thereby form a drive mechanism, with wainscot sheathing 28,29 lockings of inner membrance left and right sidesing wall plate on bolt and the inner membrance.There is a pipe to be enclosed within on the power transmission shaft 31 between adjacent two drive mechanisms, is used for limiting the free degree of drive mechanism, two cross supporting frames are arranged between the internal mold wallboard at axial direction; Be used for increasing wallboard intensity, it is not deformed, internal mold 5 is provided with steam hole 33; Fill with and vibrate when cement and feed Steam Heating after even; Accelerate to the cement solidifies the time, internal mold 5 is surrounded by sealing canvas 34 near an end of machine frame head 12, and sealing canvas 34 is fixed on internal mold wallboard outer surface; So that steam is not revealed, improve the utilization rate of steam.Connecting rod is done the pull motion under the effect of motor, drive the motion of upper and lower sides arm-tie and left and right sides arm-tie, and slide block is slided along the guide groove in the cover plate, makes the inwardly motion respectively of left and right sidesing wall plate and last wainscot sheathing, thereby accomplishes the demoulding.
The operation principle of the utility model: 1, machine before use; Internal mold up and down is in maximum with left and right sidesing wall plate and stretches out state, regulates internal mold with set screw and makes its maintenance level, shuts front shroud after adjusting finishes; Put into hermetic collar and regulate size, shut two wallboards of external mold and locking;
2, inwardly the good cement mortar of allotment is injected in the gap between the external mold, opens the vibrator of supporting seat below down in the time of injection, and till filling with cement, manual floating cement products upper surface is closed vibrator.
3, fill with and vibrate when cement and feed Steam Heating through steam hole after even, accelerate to the cement solidifies the time, treat that cement solidifies fully after, open two wallboards of external mold, front shroud respectively, take off hermetic collar;
4, the rotation of reducing motor, pulling center power transmission shaft moves along guiding arm-tie central channel thereby drive the guide bearing assembly, realizes the contractile motion of internal mold.Shrink the internal mold left and right sidesing wall plate earlier, shrink wainscot sheathing on the internal mold again, control to the maximum collapse amount by travel switch;
5, artificial pulling cement products, at this moment, cement products and bottom plate just can be pulled out under the effect of roller easily, use the conversion frame that goods are transported to the air dry district, can accomplish.
Claims (3)
1. the square cement flue of an one-shot forming equipment is made up of frame (1), reducing motor (2), hermetic collar (4), internal mold (5), external mold wallboard (6) and several major parts of front shroud (32); It is characterized in that: frame (1) is English alphabet " L " shape, is provided with reducing motor (2) in the machine frame head (12), is welded with some damping skin fixed covers (14) on the frame body (13); Damping skin (10) is placed in the damping skin fixed cover (14); In the middle of the damping skin fixed cover (14) guide shaft is arranged, kept flat down supporting seat (7) on the damping skin (10), following supporting seat (7) upper surface both sides are provided with U type groove; Following supporting seat (7) lower surface and damping skin (10) corresponding section also are welded with damping skin fixed cover (14); The two ends of axle are stuck in the U type groove in the roller (8), and bottom plate (15) lies on the roller (8), and there is flanging on bottom plate (15) both sides; Be provided with vibrator (11) below the bottom plate (15); The lower edge of external mold wallboard (6) is connected with frame body (13) hinge respectively, and drag reduction guide wheel (3) partly links to each other with machine frame head through the pivot pin on both sides, and internal mold (5) is positioned at the bottom plate top.
2. the square cement flue of one-shot forming according to claim 1 equipment; It is characterized in that: said drag reduction guide wheel (3) partly links to each other with machine frame head through the pivot pin on both sides; Drag reduction guide wheel (3) is made up of horizontal guide shaft (16), perpendicular gripper shoe (17), action roller (18), vertical guide shaft (19), internal mold gusset piece (20), bearing, back-up ring (21), alignment pin (22) and U type fixed head (23); Wherein, U type fixed head (23) below square is welded on the drag reduction guide wheel (3); U type fixed head (23) and perpendicular gripper shoe (17) are welded into the support arm of drag reduction guide wheel (3), and action roller (18) is welded into inner support with internal mold gusset piece (20), and laterally guide shaft (16) penetrates along action roller (18) recess.
3. the square cement flue of one-shot forming according to claim 1 equipment; It is characterized in that: said internal mold (5) is made up of wainscot sheathing (28), internal mold left and right sidesing wall plate (29), guiding arm-tie (30), power transmission shaft (31) and front shroud (32) on left and right sides internal mold arm-tie (24), upper and lower sides internal mold arm-tie (25), guide bearing assembly (26), fixed head (27), the internal mold; Wherein, The frame head is connected the bottom and is provided with a bolt with internal mold, guiding arm-tie (30) is fixing by front and back fixed head (27) respectively, and connects locking with bolt; Power transmission shaft (31) penetrates in the arm-tie centre bore; Upper and lower sides internal mold arm-tie (25) be stuck in guiding arm-tie (30) central channel after bearing cooperates, lock with wainscot sheathing (28), inner membrance left and right sidesing wall plate (29) on bolt and the inner membrance, have a pipe to be enclosed within on the power transmission shaft (31) between adjacent two drive mechanisms; Two cross supporting frames are arranged between the internal mold wallboard; Internal mold (5) is provided with steam hole (33), and internal mold (5) is surrounded by sealing canvas (34) near an end of machine frame head (12), and sealing canvas (34) is fixed on internal mold wallboard outer surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201228411U CN202114786U (en) | 2011-04-18 | 2011-04-18 | Device for one-shot formation of square cement flue |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201228411U CN202114786U (en) | 2011-04-18 | 2011-04-18 | Device for one-shot formation of square cement flue |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202114786U true CN202114786U (en) | 2012-01-18 |
Family
ID=45455882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201228411U Expired - Lifetime CN202114786U (en) | 2011-04-18 | 2011-04-18 | Device for one-shot formation of square cement flue |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202114786U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102225572A (en) * | 2011-04-18 | 2011-10-26 | 张向东 | Equipment for forming square cement flue at one time |
| CN106426525A (en) * | 2016-11-15 | 2017-02-22 | 湖南三筑工有限公司 | Prefabricated pipe rack mold |
| CN106985260A (en) * | 2017-04-12 | 2017-07-28 | 王景亮 | A kind of adjustable exhaust uptake manufactures equipment |
| CN108214873A (en) * | 2017-12-14 | 2018-06-29 | 泰州市春为强通用机械有限公司 | A kind of special annular prestressed reinforcing bar steel mould for electric pole |
-
2011
- 2011-04-18 CN CN2011201228411U patent/CN202114786U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102225572A (en) * | 2011-04-18 | 2011-10-26 | 张向东 | Equipment for forming square cement flue at one time |
| CN102225572B (en) * | 2011-04-18 | 2015-11-18 | 张向东 | One-shot forming square cement flue equipment |
| CN106426525A (en) * | 2016-11-15 | 2017-02-22 | 湖南三筑工有限公司 | Prefabricated pipe rack mold |
| CN106985260A (en) * | 2017-04-12 | 2017-07-28 | 王景亮 | A kind of adjustable exhaust uptake manufactures equipment |
| CN108214873A (en) * | 2017-12-14 | 2018-06-29 | 泰州市春为强通用机械有限公司 | A kind of special annular prestressed reinforcing bar steel mould for electric pole |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120118 Effective date of abandoning: 20151118 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |