CN202113979U - Automatic spraying equipment - Google Patents

Automatic spraying equipment Download PDF

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Publication number
CN202113979U
CN202113979U CN2011201945397U CN201120194539U CN202113979U CN 202113979 U CN202113979 U CN 202113979U CN 2011201945397 U CN2011201945397 U CN 2011201945397U CN 201120194539 U CN201120194539 U CN 201120194539U CN 202113979 U CN202113979 U CN 202113979U
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CN
China
Prior art keywords
spraying equipment
automatic spraying
spray gun
automatic
spraying
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2011201945397U
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Chinese (zh)
Inventor
徐传伟
王庆冀
徐洪森
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Jinan Shengquan Group Share Holding Co Ltd
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Jinan Shengquan Group Share Holding Co Ltd
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Priority to CN2011201945397U priority Critical patent/CN202113979U/en
Application granted granted Critical
Publication of CN202113979U publication Critical patent/CN202113979U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model provides automatic mechanized spraying equipment, which aims to realize large-scale continuous production of products, guarantee quality of the products and improve productivity. The automatic spraying equipment comprises two spraying and drying mechanisms and an upender, the updender is positioned between the two spraying and drying mechanisms, each spraying and drying mechanism comprises a conveying device, at least one spray gun device and a dryer, the spray gun devices and the dryer are sequentially arranged above the conveying device. The automatic spraying equipment has the advantages that heavy physical labor in the traditional manual spray process is replaced by the automatic spraying equipment, 24-hour continuous operation can be realized, operating efficiency is greatly improved, size can be sprayed on the upper surface, the lower surface and the edge of a green body of the product by the updender, quality differences caused by different operators, visual differences between day and night, fatigue moods and the like are overcome, the defects such as sharp angles, constant-temperature intensity differences, broken bits and the like in a preceding process can be effectively remedied by the aid of the automatic spraying equipment, and surface quality of the products is improved.

Description

Automatic spraying equipment
Technical field
The utility model relates to the production equipment of ceramic foam filter, and specifically, the utility model relates to a kind of automatic spraying equipment to ceramic foam filter surface and edge spraying slurry.
Background technology
Ceramic foam filter is a kind of filter after fibrous filter net, ceramic honeycomb filter; The 3 D stereo network structure makes it have special purification mechanism (rectification, mechanical grading, filter cake, absorption etc.); Defective such as can reduce trachoma, cinder hole, pore significantly, be mingled with improves the finished product rate; Improve foundry goods inherence, external quality; Improve machinability; Improve mechanical performance; Use filter, can remove or reduce the field trash in the founding molten metal effectively, improve the degree of purity of metal liquid; The metal casting smooth surface that founding is gone out, even structure, intensity improves; Percent defective reduces, and has further reduced the machined loss simultaneously, has improved labor productivity.Therefore this product has just obtained using widely at metallurgical, casting industry once appearance.Overseas market development in recent years is fast, and output improves year by year.Particularly along with the developing rapidly of Domestic Automotive Industry, the domestic market is also developed rapidly, and demand increases very fast, have a high potential, and other ceramic foam filter manufacturing enterprises of China at present still is in low quality, small-scale production stage.
Ceramic foam filter is that the employing polyurethane foam is a carrier; It is immersed in the slurry of being processed by refractory material, binding agent, sintering aid, suspending agent etc.; Squeeze out unnecessary slurry then; Making ceramic size evenly be coated on carrier framework becomes base substrate, forms the base substrate oven dry and through high temperature sintering again.Ceramic foam filter has the pore structure similar with foam sponge, and through-hole rate reaches 85-90%.
The quality of filter production equipment directly affects the quality of ceramic foam filter.China's ceramic foam filter production industry is in the starting stage, and most of enterprise still is the small lot batch manufacture mode of handicraft workshop formula, lacks advanced extensive continuous automatic production equipment, causes product quality to be difficult to guarantee.The spraying coating process that particularly carries out for the foamed ceramics billet surface of being stained with after slurry is handled, major part still adopts the method for operating of hand spray.
The hand spray manual labor is heavy; Production efficiency is low; What is more important because operating personnel are different, day and night factor such as vision difference, fatigue, mood, cause surface quality of products uneven; Also be not easy to eliminate the wedge angle, the normal temperature strength that produce in the previous process poor, fall quality problems such as slag, can't realize the purpose of process of surface treatment.
Summary of the invention
The purpose of the utility model provides a kind of automation spraying equipment, produces continuously with the scale that realizes product, guarantees product quality, boosts productivity.
To achieve these goals, the utility model adopts following technical scheme:
A kind of automatic spraying equipment comprises two groups of spraying drying mechanisms and the tipper between the spraying drying unit, and said spraying drying mechanism comprises transmitting device and at least one spray gun device and the dryer that set gradually that are positioned at the transmitting device top.
Among the utility model embodiment, two groups of spraying drying mechanisms are for being provided with up and down.
Among the utility model embodiment; It also comprises and is used to drive the mobile device that the spray gun device along continuous straight runs moves; This mobile device comprises motor, by the gear unit of Electric Machine Control, and link to each other with spray gun device and be positioned at the slide block above the spray gun device; This slide block links to each other with gear unit, and can move along gear unit.
Among the utility model embodiment, spray gun device comprises nozzle, is provided with some nestable pipe fittings each other between this nozzle and the slide block.
Among the utility model embodiment, it also includes L shaped connecting rod, this connecting rod one end pipe fitting end that removably connects, and the other end connects nozzle.
Among the utility model embodiment, gear unit is that ball-screw assembly or belt transmission are secondary.
Among the utility model embodiment, said tipper is a rotating cylinder, and this rotating cylinder inside is provided with being used to more than 1 and holds the open slot of product base substrate.
Among the utility model embodiment, transmitting device is the band transmission.
The beneficial effect of the utility model:
Automatic spraying equipment has replaced heavy manual labor in traditional hand spray technology, can 24 continuous throughout the twenty-four hour24, increased substantially operating efficiency; Can carry out the spraying of slurry to the upper and lower surfaces and the edge of product base substrate through tipper, overcome the difference in quality that causes owing to operating personnel's difference, the vision difference of day and night, tired mood etc.; Utilize automatic spraying equipment can effectively remedy in the last process poor like wedge angle, normal temperature strength, fall defective such as slag, improve surface quality of products.
Description of drawings
Fig. 1 is the structural representation of the utility model automatic spraying equipment.
Fig. 2 is spray gun device and mobile device syndeton sketch map.
The specific embodiment
Better understand the utility model for the ease of those skilled in the art, below in conjunction with accompanying drawing and specific embodiment the utility model is explained further details, following explanation only is exemplary, does not limit the protection domain of the utility model.
With reference to accompanying drawing 1; A kind of automatic spraying equipment comprises two groups of spraying drying mechanisms that are provided with up and down and the tipper between the spraying drying unit, and said spraying drying mechanism comprises transmitting device and the spray gun device that sets gradually 3 and the dryer 4 that are positioned at the transmitting device top; Transmitting device is band transmission 1 in the practice; Can to previous crops intermittently, continuous motion, and its movement velocity is adjustable, makes product 2 line-spacings adjustable; Said tipper is a rotating cylinder 5, and these rotating cylinder 5 inside are provided with being used to more than 1 and hold the open slot of product 2, are used for product base substrate 2 upsets that run to here; Dryer 4 is used to dry product base substrate 2 surfaces after the spraying.
With reference to accompanying drawing 2; The utility model also comprises and is used to drive the mobile device 6 that spray gun device 3 along continuous straight runs move; This mobile device 6 comprises motor 62, by the gear unit 63 of motor 62 control, and link to each other with spray gun device 3 and be positioned at the slide block 61 of spray gun device 3 tops; This slide block 61 links to each other with gear unit 63, and can move along gear unit 63, and gear unit 63 is that ball-screw assembly or belt transmission are secondary; Adopt this structure can realize that spray gun device 3 moves back and forth, can certainly be directly that spray gun device 3 is fixing; Spray gun device 3 comprises nozzle 33, is provided with some nestable pipe fittings 35 each other between this nozzle 33 and the slide block 61, unclamps jackscrew 31 in the practice; Pipe fitting relative distance is changed, and then can make nozzle 33 along moving perpendicular to the transmitting device direction, adjustment nozzle 33 relative products 2 are in the distance of vertical direction; Certainly those skilled in the art can realize its motion with other modes relatively; As adopt the power cylinder structure, and cylinder body and slide block 61 are fixing, and piston rod connects nozzle 33; It also includes L shaped connecting rod 34; These connecting rod 34 1 ends are through the lock-screw 32 pipe fitting end that removably connects; The other end connects nozzle 33, can realize that its setting angle is adjustable, can realize spray gun device 3 with respect to transmitting device in relative motion perpendicular to direction of advance.Spray gun device 3 can the static or relative motion perpendicular to the conveyer belt direction in sum; Spray gun can be fixed also and can move back and forth; Its spray gun device 3 numbers can one or many, and spraying rate is adjustable, the spraying width-adjustable; The spray material amount of spray gun is adjustable, has overcome the fatal shortcoming that artificial spray gun often stops up shower nozzle; Spray gun fixedly conveyer belt or conveyer belt advances, and spray gun moves back and forth on perpendicular to the conveyer belt direction.
The utility model course of work is following: product base substrate 2 is placed on first group of band transmission 1; Transmission 1 going along with continuous motion forward; Evenly spray slurry through spray gun device 3 at product base substrate 2 upper surfaces, spray gun device 3 is motionless or on perpendicular to the conveyer belt direction, move back and forth, afterwards through dryer 4 oven dry; Dryer 4 can adopt any known drying mode, like infrared, hot blast, microwave or two or more combinations wherein; Product base substrate 2 after the oven dry gets in the tipper open slot; The tipper band product base substrate 2 and is rotated together; Through tipper upset, make above the lower surface of not spraying translates into, product base substrate 2 is arrived on another second group of band transmission 1 by the tipper outlet; Carry out the spraying and the oven dry of bottom surface through second group of spray gun device 3 and dryer 4, accomplish spraying operation.

Claims (8)

1. automatic spraying equipment; It is characterized in that: comprise two groups of spraying drying mechanisms and the tipper between the spraying drying unit, said spraying drying mechanism comprises transmitting device and at least one spray gun device (3) that sets gradually and the dryer (4) that are positioned at the transmitting device top.
2. according to the said automatic spraying equipment of claim 1, it is characterized in that: two groups of spraying drying mechanisms are for being provided with up and down.
3. according to the said automatic spraying equipment of claim 1; It is characterized in that: it also comprises and is used to drive the mobile device (6) that spray gun device (3) along continuous straight runs moves; This mobile device (6) comprises motor (62), by the gear unit (63) of motor (62) control, and link to each other with spray gun device (3) and be positioned at the slide block (61) above the spray gun device (3); This slide block (61) links to each other with gear unit (63), and can move along gear unit (63).
4. according to the said automatic spraying equipment of claim 3, it is characterized in that: spray gun device (3) comprises nozzle (33), is provided with some nestable pipe fittings each other between this nozzle (33) and the slide block (61).
5. according to the said automatic spraying equipment of claim 4, it is characterized in that: it also includes L shaped connecting rod, this connecting rod one end pipe fitting end that removably connects, and the other end connects nozzle (33).
6. according to claim 3 or 4 or 5 said automatic spraying equipments, it is characterized in that: gear unit (63) is ball-screw assembly or belt transmission pair.
7. according to the said automatic spraying equipment of claim 1, it is characterized in that: said tipper is rotating cylinder (5), and this rotating cylinder (5) inside is provided with being used to more than 1 and holds the open slot of product base substrate (2).
8. according to claim 1 or 2 or 3 or 4 or 7 said automatic spraying equipments, it is characterized in that: transmitting device is the band transmission.
CN2011201945397U 2011-10-21 2011-10-21 Automatic spraying equipment Expired - Lifetime CN202113979U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011201945397U CN202113979U (en) 2011-10-21 2011-10-21 Automatic spraying equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011201945397U CN202113979U (en) 2011-10-21 2011-10-21 Automatic spraying equipment

Publications (1)

Publication Number Publication Date
CN202113979U true CN202113979U (en) 2012-01-18

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CN2011201945397U Expired - Lifetime CN202113979U (en) 2011-10-21 2011-10-21 Automatic spraying equipment

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CN (1) CN202113979U (en)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103263997A (en) * 2013-05-30 2013-08-28 华高王氏科技(深圳)有限公司 Oil injection device for circuit board and application method thereof
CN103962282A (en) * 2014-05-15 2014-08-06 深圳市柳溪机械设备有限公司 Workpiece spraying and processing device as well as processing method thereof
CN104056757A (en) * 2014-07-02 2014-09-24 云南震安减震技术有限公司 Automatic spraying line and process for seismic isolation support framework material adhesives
CN105059889A (en) * 2015-08-19 2015-11-18 苏州达力客自动化科技有限公司 Operating method for automatic workpiece turnover production line equipment
CN106736815A (en) * 2017-01-13 2017-05-31 合肥意繁机电科技有限公司 A kind of convenient feeding device of Automatic Lathe
CN106944277A (en) * 2017-04-06 2017-07-14 天长市金陵电子有限责任公司 A kind of Multifunctional static electricity powder coating machine
CN107029954A (en) * 2017-04-20 2017-08-11 福建省尤溪县红树林木业有限公司 A kind of plank application stoving process and its automatic assembly line
CN107899841A (en) * 2017-12-30 2018-04-13 海宁泰威新材料有限公司 A kind of lamp house cloth equipment for spraying
CN108273396A (en) * 2018-03-28 2018-07-13 深圳中清环境科技有限公司 A kind of automatic spray film production line and method of ceramic membrane
CN108745765A (en) * 2018-06-21 2018-11-06 江阴和港机械有限公司 A kind of novel device for soaking oil
CN111570166A (en) * 2020-05-25 2020-08-25 安徽阜南县向发工艺品有限公司 Paint spraying equipment for surface of wood floor and working method thereof
CN115872761A (en) * 2022-11-15 2023-03-31 湖南仁龙新材料有限公司 Preparation method of silicon carbide smoke ceramic filtering membrane

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103263997A (en) * 2013-05-30 2013-08-28 华高王氏科技(深圳)有限公司 Oil injection device for circuit board and application method thereof
CN103263997B (en) * 2013-05-30 2016-04-27 广州索诺星信息科技有限公司 A kind of using method for circuit board fueling injection equipment
CN103962282A (en) * 2014-05-15 2014-08-06 深圳市柳溪机械设备有限公司 Workpiece spraying and processing device as well as processing method thereof
CN104056757A (en) * 2014-07-02 2014-09-24 云南震安减震技术有限公司 Automatic spraying line and process for seismic isolation support framework material adhesives
CN105059889A (en) * 2015-08-19 2015-11-18 苏州达力客自动化科技有限公司 Operating method for automatic workpiece turnover production line equipment
CN106736815A (en) * 2017-01-13 2017-05-31 合肥意繁机电科技有限公司 A kind of convenient feeding device of Automatic Lathe
CN106944277A (en) * 2017-04-06 2017-07-14 天长市金陵电子有限责任公司 A kind of Multifunctional static electricity powder coating machine
CN107029954A (en) * 2017-04-20 2017-08-11 福建省尤溪县红树林木业有限公司 A kind of plank application stoving process and its automatic assembly line
CN107029954B (en) * 2017-04-20 2023-05-12 福建省尤溪县红树林木业有限公司 Wood board coating and drying process and automatic production line thereof
CN107899841A (en) * 2017-12-30 2018-04-13 海宁泰威新材料有限公司 A kind of lamp house cloth equipment for spraying
CN108273396A (en) * 2018-03-28 2018-07-13 深圳中清环境科技有限公司 A kind of automatic spray film production line and method of ceramic membrane
CN108745765A (en) * 2018-06-21 2018-11-06 江阴和港机械有限公司 A kind of novel device for soaking oil
CN111570166A (en) * 2020-05-25 2020-08-25 安徽阜南县向发工艺品有限公司 Paint spraying equipment for surface of wood floor and working method thereof
CN115872761A (en) * 2022-11-15 2023-03-31 湖南仁龙新材料有限公司 Preparation method of silicon carbide smoke ceramic filtering membrane
CN115872761B (en) * 2022-11-15 2023-08-29 湖南仁龙新材料有限公司 Preparation method of silicon carbide smoke ceramic filter membrane

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Automatic spraying equipment

Effective date of registration: 20160302

Granted publication date: 20120118

Pledgee: Industrial Commercial Bank of China Ltd Zhangqiu branch

Pledgor: Shengquan Group Co., Ltd., Ji'nan City

Registration number: 2016990000130

PLDC Enforcement, change and cancellation of contracts on pledge of patent right or utility model
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20190709

Granted publication date: 20120118

Pledgee: Industrial Commercial Bank of China Ltd Zhangqiu branch

Pledgor: Shengquan Group Co., Ltd., Ji'nan City

Registration number: 2016990000130

PC01 Cancellation of the registration of the contract for pledge of patent right
CX01 Expiry of patent term

Granted publication date: 20120118

CX01 Expiry of patent term