CN202109758U - Heating furnace for producing titanium sponge through magnesium reduction method and vacuum distillation method - Google Patents

Heating furnace for producing titanium sponge through magnesium reduction method and vacuum distillation method Download PDF

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Publication number
CN202109758U
CN202109758U CN2011202005904U CN201120200590U CN202109758U CN 202109758 U CN202109758 U CN 202109758U CN 2011202005904 U CN2011202005904 U CN 2011202005904U CN 201120200590 U CN201120200590 U CN 201120200590U CN 202109758 U CN202109758 U CN 202109758U
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China
Prior art keywords
heater
heating furnace
furnace
vacuum distillation
titanium sponge
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Expired - Fee Related
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CN2011202005904U
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Chinese (zh)
Inventor
杨翰元
张同茂
梁曦斌
杨勇
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Jinchuan Group Co Ltd
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Jinchuan Group Co Ltd
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  • Muffle Furnaces And Rotary Kilns (AREA)

Abstract

The utility model provides a heating furnace for producing titanium sponge through a magnesium reduction method and a vacuum distillation method, which comprises a furnace body and heating devices. The furnace body comprises a metal furnace shell, a thermal insulation layer and a folding module. The thermal insulation layer is arranged on the inner wall of the metal furnace shell, and the folding module is arranged on the inner wall of the thermal insulation layer. Each heating device comprises a fixed component and a heating component. The fixed components are fixedly arranged on the inner wall of the folding module, the heating components are arranged on the fixed components, the number of the heating devices is at least two, the heating devices can be operated alone, retaining blocks arranged at the upper portions of the heating devices can effectively solve the problem that the heating devices are damaged due to the fact that oxidized metal layers fall on the heating devices. The number of the heating devices can be chosen and adjusted according to the size and the power of the furnace body, the temperature rises fast when the furnace is working, and the temperature falls fast when the furnace stops working. Compared with the traditional fire resistant tile furnace body, the structure of the heating furnace heating furnace for producing the titanium sponge through the magnesium reduction method and the vacuum distillation method has the advantages of being light in furnace body weight, long in entire service life, good in sealing performance, low in energy consumption of unit yield and the like.

Description

A kind of heating furnace that is used for magnesium reduction-vacuum distillation method production titanium sponge
Technical field
The utility model relates to a kind of heating furnace, particularly a kind of be used for magnesium reduction--vacuum distillation method produces the heating furnace of titanium sponge.
Background technology
Magnesium reduction is a unique method of producing titanium sponge at present in enormous quantities.The main points of this method are: magnesium metal is added in the airtight canister; Be warmed up to more than the fusing point of magnesium; Add titanium tetrachloride then continuously, make it and the magnesium metal reaction, strictly control the adding speed of titanium tetrachloride in the reduction process and conversion zone is carried out ventilation and heat; The temperature maintenance that makes conversion zone guarantees carrying out smoothly of reduction reaction in certain scope.Also to regularly emit by-product magnesium chloride in the reduction process.After reduction finishes, reduzate is sent to vacuum distillation or after cooling, taken out and be crushed to certain particle from container and carry out wet-treating, obtain pure titanium sponge with the magnesium metal of removing magnesium chloride residual in the titanium sponge and surplus.Reduction distillation technology has conclusive effect to the quality of titanium sponge product, is the critical process that magnesium-reduced one vacuum distillation method is produced titanium sponge, and the titanium sponge production technology of country or enterprise is mainly reflected on the reduction distillation technology.
The structure of existing reacting furnace comprises body of heater and inner heating furnace resistance wire, and body of heater is the refractory brick body of heater, and it is bigger recept the caloric, has heating starting and the blowing out required problem that time is long, adiabatic heat insulating effect is relatively poor of lowering the temperature; In addition, existing heating furnace resistance wire is a canoe, is placed on corundum and puts on the brick, and the oxide skin because titanium sponge reactor oxidation meeting comes off drops on the resistance wire, can cause resistance wire damage frequency height, service life to lack.Simultaneously, because refractory brick self heat absorption is bigger, so heating power is also big, the more high many outstanding problems of energy consumption.
The utility model content
The purpose of the utility model is exactly to eliminate the deficiency and the shortcoming of above-mentioned prior art, provide that a kind of body of heater quality is lighter, thermal power consume little, convenient use a kind of be used for magnesium reduction--vacuum distillation method produces the heating furnace of titanium sponge.
For achieving the above object; The utility model provides a kind of heating furnace that magnesium reduction-vacuum distillation method is produced titanium sponge that is used for; Comprise body of heater and heater; Body of heater comprises metal furnace shell, thermal insulating layer and folding module, and the thermal insulating layer is arranged at metal furnace shell inwall, and folding module is arranged at thermal insulating layer inwall; Heater comprises fixed part and heater block, and fixed part is fixedly set in folding module inwall, and heater block is arranged on the fixed part, and said heater is provided with two at least, and heater can be operated separately.
Preferably, the fixed part of said heater is the double-deck screw circulus that is crisscross arranged, and the heater block of heater is resistive band or resistance wire, is wavy winding and is arranged on the double-deck screw circulus.
Preferably, the fixed part of said heater is an insulating materials.
Preferably, be provided with packing ring between the heater block of said heater and the folding module.
Preferably, said thermal insulating layer is made up of the high aluminum fiber blanket, and said folding module is the folding module of high alumina temperature fiber.
Preferably, said heating furnace also comprises block, is arranged at each heater top, and block is made up of the heat-resistant light insulating materials of hollow.
Preferably, said heating furnace also comprises the reactor lead, is fixedly set in body of heater metal shell inwall fire door place, and reactor lead length is greater than the thickness of thermal insulating layer thickness and heater, and lead is made up of heat-resistance stainless steel.
The beneficial effect of the utility model:
1, heater top is provided with that block can effectively solve and damages the problem of heater because the oxidized metal cortex drops on heater.
2, heater can be according to the selection adjustment quantity of the size of body of heater and power, and cooling is faster when heating up faster, blowing out during work.
Advantages such as it is lighter that the refractory brick body of heater that 3, the structure of the utility model body of heater is traditional relatively has body of heater weight, and whole service life is longer, and sealing property is better, and the specific yield energy consumption is lower.
Description of drawings
Fig. 1 is a kind of vertical profile structural representation of the utility model;
Fig. 2 is that the A-A of Fig. 1 is to cutaway view;
Fig. 3 is the G portion zoomed-in view of Fig. 2;
Fig. 4 is the M portion cutaway view of this Fig. 1;
Fig. 5 is the N portion cutaway view of Fig. 1.
Wherein 1-metal furnace shell, 2-thermal insulating layer, 3-high alumina temperature fiber fold module, 4-resistive band, 5-ceramic screw, 6-packing ring, 7-block, 8-reactor lead.
The specific embodiment
A kind of heating furnace that magnesium reduction-vacuum distillation method is produced titanium sponge that is used for as shown in Figure 1; Comprise body of heater and heater; Body of heater comprises that metal furnace shell 1, thermal insulating layer 2 and high alumina temperature fiber fold module 3, and thermal insulating layer 2 is made up of the high aluminum fiber blanket, and thermal insulating layer 2 is arranged at metal furnace shell 1 inwall; The folding module 3 of high alumina temperature fiber is arranged at thermal insulating layer 2 inwall; Heater comprises fixed part ceramic screw 5 and heater block resistive band 4, and ceramic screw 5 is fixedly set in folding module 3 inwalls of high alumina temperature fiber, and resistive band 4 twines and is arranged on the ceramic screw 5.
In order better to understand the distributed architecture of ceramic screw; The M portion zoomed-in view of Fig. 1 as shown in Figure 3; Ceramic screw is crisscross arranged to two-layer; In conjunction with the double-deck screw circulus that the fixed part ceramic screw 5 of heater shown in Fig. 2 is crisscross arranged, resistive band 4 is wavy winding and is arranged on the double-deck screw circulus.
As shown in Figure 4; In order to let resistive band 4 that better working environment is arranged, between resistive band 4 and the folding module 3 of high alumina temperature fiber, be provided with packing ring 6, prevent that the folding module 3 of resistive band contact high alumina temperature fiber from causing heat loss or local high heat occurring; Having the oxide skin pull-up after the reactor metal outer wall of entering heating furnace is heated falls; In order to prevent that the oxidized metal cortex from dropping on heater, each heater top all is provided with a block 7, and block 7 is made up of resistant to elevated temperatures light weight insulating material; In order to obtain better effect in the present embodiment, all be provided with block 7 on the double-deck screw circulus of each layer top.
Reactor all lifts when getting into heating furnace body inside; Heating furnace causes potential threat to device in the heating furnace if handling process instability can cause the reactor collision; As shown in Figure 5, the place fixedly installs reactor lead 8 at the heating furnace fire door, is made up of heat-resistance stainless steel.
In the foregoing description resistive band replaceable be resistance wire, perhaps adopt other heater blocks; Heater top is provided with that block can effectively solve and damages the problem of heater because the oxidized metal cortex drops on heater; Heater can be provided with three heaters that can operate separately according to the selection adjustment quantity of the size of body of heater and power in the present embodiment, cooling is faster when heating up faster, blowing out during work; Advantages such as it is lighter that the refractory brick body of heater that the structure of the utility model body of heater is traditional relatively has body of heater weight, and whole service life is longer, and sealing property is better, and the specific yield energy consumption is lower.
Above-described only is the preferred embodiment of the utility model.Should be understood that for the person of ordinary skill of the art, under the teachings that the utility model provided,, can also make other equivalent modifications and improvement, also should be regarded as the protection domain of the utility model as the common practise of this area.

Claims (7)

1. one kind is used for the heating furnace that magnesium reduction-vacuum distillation method is produced titanium sponge; Comprise body of heater and heater; It is characterized in that: said body of heater comprises metal furnace shell, thermal insulating layer and folding module; The thermal insulating layer is arranged at metal furnace shell inwall, and folding module is arranged at thermal insulating layer inwall; Heater comprises fixed part and heater block, and fixed part is fixedly set in folding module inwall, and heater block is arranged on the fixed part, and said heater is provided with two at least, and heater can be operated separately.
2. a kind of heating furnace that magnesium reduction-vacuum distillation method is produced titanium sponge that is used for according to claim 1; It is characterized in that: the fixed part of said heater is the double-deck screw circulus that is crisscross arranged; The heater block of heater is resistive band or resistance wire, is wavy winding and is arranged on the double-deck screw circulus.
3. a kind of heating furnace that magnesium reduction-vacuum distillation method is produced titanium sponge that is used for according to claim 1, it is characterized in that: the fixed part of said heater is an insulating materials.
4. a kind of heating furnace that magnesium reduction-vacuum distillation method is produced titanium sponge that is used for according to claim 1 is characterized in that: be provided with packing ring between the heater block of said heater and the folding module.
5. a kind of heating furnace that magnesium reduction-vacuum distillation method is produced titanium sponge that is used for according to claim 1, it is characterized in that: said thermal insulating layer is made up of the high aluminum fiber blanket, and said folding module is the folding module of high alumina temperature fiber.
6. a kind of heating furnace that magnesium reduction-vacuum distillation method is produced titanium sponge that is used for according to claim 1, it is characterized in that: said heating furnace also comprises block, is arranged at each heater top, block is made up of resistant to elevated temperatures light weight insulating material.
7. a kind of heating furnace that magnesium reduction-vacuum distillation method is produced titanium sponge that is used for according to claim 1; It is characterized in that: said heating furnace also comprises the reactor lead; Be fixedly set in body of heater metal shell inwall fire door place, the reactor lead is made up of heat-resistance stainless steel.
CN2011202005904U 2011-06-15 2011-06-15 Heating furnace for producing titanium sponge through magnesium reduction method and vacuum distillation method Expired - Fee Related CN202109758U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011202005904U CN202109758U (en) 2011-06-15 2011-06-15 Heating furnace for producing titanium sponge through magnesium reduction method and vacuum distillation method

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Application Number Priority Date Filing Date Title
CN2011202005904U CN202109758U (en) 2011-06-15 2011-06-15 Heating furnace for producing titanium sponge through magnesium reduction method and vacuum distillation method

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102242280A (en) * 2011-06-15 2011-11-16 金川集团有限公司 Heating furnace for production of titanium sponge by the method of magnesium reduction-vacuum distillation
CN102778129A (en) * 2012-08-14 2012-11-14 天津钢管集团股份有限公司 Vacuum heating furnace
CN103776264A (en) * 2012-10-26 2014-05-07 丹阳新辉电炉制造有限公司 Collision prevention device inside titanium sponge and zirconium sponge heating furnace
CN104949510A (en) * 2015-07-01 2015-09-30 吉林圆方机械集团有限公司 Resistance furnace

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102242280A (en) * 2011-06-15 2011-11-16 金川集团有限公司 Heating furnace for production of titanium sponge by the method of magnesium reduction-vacuum distillation
CN102242280B (en) * 2011-06-15 2013-10-23 金川集团有限公司 Heating furnace for production of titanium sponge by method of magnesium reduction-vacuum distillation
CN102778129A (en) * 2012-08-14 2012-11-14 天津钢管集团股份有限公司 Vacuum heating furnace
CN103776264A (en) * 2012-10-26 2014-05-07 丹阳新辉电炉制造有限公司 Collision prevention device inside titanium sponge and zirconium sponge heating furnace
CN103776264B (en) * 2012-10-26 2016-04-06 丹阳新辉电炉制造有限公司 Anticollision device, collision-prevention device in a kind of titanium sponge, sponge zirconium heating furnace
CN104949510A (en) * 2015-07-01 2015-09-30 吉林圆方机械集团有限公司 Resistance furnace
CN104949510B (en) * 2015-07-01 2017-04-19 吉林圆方机械集团有限公司 resistance furnace

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee

Owner name: JINCHUAN GROUP CO., LTD.

Free format text: FORMER NAME: JINCHUAN GROUP CORP., LTD.

CP01 Change in the name or title of a patent holder

Address after: 737103 Jinchuan Road, Gansu, China, No. 98, No.

Patentee after: Jinchuan Group Co., Ltd.

Address before: 737103 Jinchuan Road, Gansu, China, No. 98, No.

Patentee before: Jinchuan Group Corp., Ltd.

EE01 Entry into force of recordation of patent licensing contract

Assignee: Jinchuan Machinery Manufacture Co., Ltd.

Assignor: Jinchuan Group Co., Ltd.

Contract record no.: 2012620000029

Denomination of utility model: Heating furnace for producing sponge titanium by magnesium reduction method vacuum distillation method

Granted publication date: 20120111

License type: Exclusive License

Record date: 20120726

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120111

Termination date: 20140615

EXPY Termination of patent right or utility model