CN202097851U - Novel stone slicing machine - Google Patents

Novel stone slicing machine Download PDF

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Publication number
CN202097851U
CN202097851U CN201120120823XU CN201120120823U CN202097851U CN 202097851 U CN202097851 U CN 202097851U CN 201120120823X U CN201120120823X U CN 201120120823XU CN 201120120823 U CN201120120823 U CN 201120120823U CN 202097851 U CN202097851 U CN 202097851U
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China
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saw blade
rocking bar
stone
fork body
swing
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Expired - Fee Related
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CN201120120823XU
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Chinese (zh)
Inventor
陶玉航
苏恭贺
袁一江
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Individual
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Abstract

The utility model relates to a novel stone slicing machine, which is stone processing equipment utilizing an integrated mechanism integrating crank connecting rod mechanisms with rocker swing rod mechanisms to process natural stone and artificial stone. The novel stone slicing machine comprises a driving device, the crank connecting rod mechanisms, the rocker swing rod mechanisms, a saw connecting device and a cooling device, and is characterized in that the driving device is connected with the crank connecting rod mechanisms, connecting rods of the crank connecting rod mechanisms are connected with the saw connecting device, and each of two ends of the saw connecting device is at least connected with one rocker and swing rod mechanism. The novel stone slicing machine has the advantages that tool bits on a saw slice stone along an arc track, slicing resistance of the saw is decreased, power load is reduced and energy consumption is reduced accordingly. During processing of high-hardness stone, resistance when slicers slice the stone is reduced due to the fact that the tool bits on the saw slice the stone along an arc track, so that the slicers can be made thinner, yield of the stone is increased, stone resources of the nation are saved, pollution discharge is reduced and pollution to the environment is reduced.

Description

A kind of novel stone material wafer separator
Technical field
The utility model relates to a kind of novel stone material wafer separator, and particularly a kind of mixed organization that utilizes toggle and rocking bar swing-bar mechanism to combine realizes processing lithotome or artificial stone's stone machining equipment.
Background technology
Along with The development in society and economy, increasing building decoration has been used exquisite marble and the higher stone material of hardness at present, because the raw material that obtains behind these stone minings generally is an irregularity, and need be with saw blade with its burst and sanding and polishing.Present stone saw generally is to adopt monolithic or multiple blade saw two ends to fix, and utilizes straight reciprocating motion to drive saw blade tip stone material is carried out straight line saw, and for the little stone material employing now of hardness is that saw blade carries out sawing; Owing to adopt the method for the sawing of straight line, make that the contact-making surface of cutter head and stone material is big, frictional force is big; Energy resource consumption is big, adopts the method for the sawing of straight line, is unfavorable for the eliminating of aggregate chips; Therefore the wearing and tearing of the secondary of cutter head and aggregate chips are big; The service life of cutter head is short, and comprehensive above 2 points are high to the cost of processing of stone.And for the higher stone material of hardness, as utilize straight reciprocating motion to drive saw blade tip and stone material is carried out straight line saw, can accelerate the wearing and tearing of cutter head, the service life of cutter head is shorter.
What the higher stone material of cutting hardness generally adopted now is that sand saw or rope saw are processed the high rigidity stone material; Adding wide 8 millimeter that reach of every saw kerf in man-hour; Therefore a stone material if can cut 100 then has 100 saw kerfs, and every strap saw is sewed with the stone material loss of 8 millimeter, so the existing devices consume rock material resource that the high rigidity stone material is cut is very big; The sawing cost is quite big; Therefore also have a strong impact on the volume recovery of product, demanded improving the structure of the saw of existing cutting high rigidity stone material urgently, fundamentally solved the existing defective of high rigidity stone material sawing.
Summary of the invention
The purpose of the utility model is the existing the problems referred to above of saw that solve cutting high rigidity stone material in the prior art, provides a kind of mixed organization that utilizes toggle and rocking bar swing-bar mechanism to combine to realize processing lithotome or artificial stone's stone machining equipment, and the utility model designs a kind of novel stone material wafer separator; Comprise: drive unit; Toggle, rocking bar swing-bar mechanism, saw blade jockey; Cooling device; It is characterized in that: drive unit is connected with toggle, and the connecting rod of toggle is connected with the saw blade jockey, at least respectively is connected with a rocking bar swing-bar mechanism at the two ends of saw blade jockey.Both sides at the two ends of saw blade jockey respectively are connected with the rocking bar swing-bar mechanism.The rocking bar swing-bar mechanism is by rocking bar and fork body constitute up and down; The last top of last rocking bar is connected on the body by movable axis; The following top of last rocking bar is connected in the axis hole of fork body one side by axle; The following top of following rocking bar is connected on the body by movable axis, and the last top of following rocking bar is connected by axle in the axis hole of fork body opposite side, has axle to link to each other with the saw blade jockey in the middle of the fork body.The centre of location of the active pin on the following top of the active pin on the last top of last rocking bar and following rocking bar is that active pin is that the center of circle is rotated counterclockwise the position that belongs to after the angle along the original level position with the center of the fork axle on the fork body.The axle on the above top of last rocking bar on the left side is done left and right sides arc track swing for the center of circle; The axle on the following top of following rocking bar is done left and right sides arc track swing for the center of circle; Point of contact line between the left and right sides arc swing track of the rocking bar oblique line that a left side tilts to the right down of serving as reasons up and down, this oblique line is the motion track of fork body; The axle on the above top of last rocking bar on the right side is done left and right sides arc track swing for the center of circle; The axle on the following top of following rocking bar is done left and right sides arc track swing for the center of circle; Point of contact line between the left and right sides arc swing track of rocking bar is that this oblique line is the motion track of fork body by the upper right oblique line that has a down dip left up and down, and the formed oblique line of movement locus of the fork body on the left side and the right side becomes Eight characters shape; The saw blade of monolithic or the parallel placement of multi-disc is installed on the saw blade jockey, cutter head is installed on the saw blade.Before the crank drivening rod is done during push mode; When the left end of the control of the rocking bar up and down fork body drive saw blade jockey on the left side moves by tilting to the right under the left side; The right-hand member that the rocking bar up and down on right side control fork body drives the saw blade jockey by upper right have a down dip left mobile; In this process, because saw blade is mounted on the saw blade jockey, so that the motion track of saw blade equally also is a left end is mobile by tilting to the right under the left side; Right-hand member by upper right have a down dip left mobile, thereby make the right low state of saw blade Cheng Zuogao.When the crank drivening rod is made the back tension state; The rocking bar up and down on left side control fork body drives the saw blade jockey and is had a down dip left when moving by upper right, the control of the rocking bar up and down fork body on the right side drive the saw blade jockey tilt left by the bottom right mobile, in this process; Because saw blade is mounted on the saw blade jockey; Have a down dip mobilely so the motion track of saw blade equally also is a left end left by upper right, right-hand member is tilted mobile left by the bottom right, thereby makes saw blade become the low state in a right high left side.
The advantage of the utility model have following some: 1, this novel wafer separator can satisfy the processing to soft or high rigidity stone material simultaneously.When processing soft stone material, can prolong cutter head service life, can energy efficient, institute thinks that enterprise has reduced processing cost; When processing high rigidity stone material, can reduce joint-cutting, improved the volume recovery of product; Because this novel device can satisfy processing soft and high rigidity stone material simultaneously, so reduced the equipment purchase cost of processing producer.2, because the cutter head on the saw blade is that the track of making camber line cuts stone material; Make each cutter head do the point of contact cutting to lithotome or artificial stone one by one successively, shortened effective cutting time of each cutter head and stone material, increased the cool time of each cutter head greatly; Cutting track as shown in the figure; More help the discharge of aggregate chips, reduced the secondary wearing and tearing of smear metal, obviously prolonged the service life of cutter head cutter head; Because cutter head contacts as the point of contact with stone material successively, reduced the contact-making surface of cutter head and stone material, significantly reduced the frictional force of cutter head and stone material, thereby energy consumption is significantly reduced, reached the purpose of energy efficient.Having realized also simultaneously that saw blade drives common cutter head can be to the high rigidity stone material (for example: high rigidity stone materials such as granite, artificial quartz in lump) process.3, because the cutter head on the saw blade is that the track of making camber line cuts stone material, reduced the cutting resistance of saw band, reduced line load, used energy resource consumption thereby reduced, for country has practiced thrift the energy.4, when processing high rigidity stone material,, reduced the consumption of stone material, improved volume recovery,, reduced blowdown, reduced pollution environment for country has practiced thrift rock material resource because the cutter head on the saw blade is that the track of making camber line cuts stone material.
Description of drawings
Accompanying drawing 1 is the structural representation of the utility model,
Below in conjunction with accompanying drawing and construction embodiment the utility model is made detailed operation instruction.
The specific embodiment
Comprise drive unit 1 among the figure; Toggle 2, rocking bar swing-bar mechanism 3, saw blade jockey 4; Cooling device 5; It is characterized in that: drive unit is connected with toggle, and the connecting rod of toggle is connected with the saw blade jockey, at least respectively is connected with a rocking bar swing-bar mechanism at the two ends of saw blade jockey.It is characterized in that: the both sides at the two ends of saw blade jockey respectively are connected with the rocking bar swing-bar mechanism.It is characterized in that: the rocking bar swing-bar mechanism is by rocking bar 6,7 and fork body 8 constitute up and down; The last top of last rocking bar is connected on the body by movable axis 9; The following top of last rocking bar is connected in the axis hole of fork body one side by axle; The following top of following rocking bar is connected on the body by movable axis 10, and the last top of following rocking bar is connected by axle in the axis hole of fork body opposite side, has in the middle of the fork body axle 11 to link to each other with the saw blade jockey.The centre of location of the active pin on the following top of the active pin on the last top of last rocking bar and following rocking bar is that active pin is that the center of circle is rotated counterclockwise the position that belongs to after the angle along the original level position with the center of the fork axle on the fork body.It is characterized in that: the axle on the above top of last rocking bar on the left side is done left and right sides arc track swing for the center of circle; The axle on the following top of following rocking bar is done left and right sides arc track swing for the center of circle; Point of contact line between the left and right sides arc swing track of the rocking bar oblique line that a left side tilts to the right down of serving as reasons up and down, this oblique line is the motion track of fork body; The axle on the above top of last rocking bar on the right side is done left and right sides arc track swing for the center of circle; The axle on the following top of following rocking bar is done left and right sides arc track swing for the center of circle; Point of contact line between the left and right sides arc swing track of rocking bar is by the upper right oblique line that has a down dip left up and down; This oblique line is the motion track of fork body, and the formed oblique line of movement locus of the fork body on the left side and the right side becomes Eight characters shape.It is characterized in that: the saw blade of monolithic or the parallel placement of multi-disc is installed on the saw blade jockey, cutter head is installed on the saw blade.It is characterized in that: before the crank drivening rod is done during push mode; When the left end of the control of the rocking bar up and down fork body drive saw blade jockey on the left side moves by tilting to the right under the left side; The right-hand member that the rocking bar up and down on right side control fork body drives the saw blade jockey by upper right have a down dip left mobile; In this process, because saw blade is mounted on the saw blade jockey, so that the motion track of saw blade equally also is a left end is mobile by tilting to the right under the left side; Right-hand member by upper right have a down dip left mobile, thereby make the right low state of saw blade Cheng Zuogao.When the crank drivening rod is made the back tension state; The rocking bar up and down on left side control fork body drives the saw blade jockey and is had a down dip left when moving by upper right, the control of the rocking bar up and down fork body on the right side drive the saw blade jockey tilt left by the bottom right mobile, in this process; Because saw blade is mounted on the saw blade jockey; Have a down dip mobilely so the motion track of saw blade equally also is a left end left by upper right, right-hand member is tilted mobile left by the bottom right, thereby makes saw blade become the low state in a right high left side.
During operation, the drive device drives crank is made circular motion, and it is moving to postpone roping before the crank drivening rod work, and it is moving to postpone roping before connecting rod drive saw blade jockey is done, and the cutter head on the saw blade jockey drive saw blade is done the cutting of arc trajectory.The mixed organization that toggle and rocking bar swing-bar mechanism combine drives arc trajectory is made in the saw blade tip realization to lithotome or artificial stone cut; Make each cutter head do the point of contact cutting to lithotome or artificial stone one by one successively; Shortened effective cutting time of each cutter head and stone material; Increased the cool time of each cutter head greatly, cutting track as shown in the figure more helps the discharge of aggregate chips; Reduced the secondary wearing and tearing of smear metal, obviously prolonged the service life of cutter head cutter head; Because cutter head contacts as the point of contact with stone material successively, reduced the contact-making surface of cutter head and stone material, significantly reduced the frictional force of cutter head and stone material, thereby energy consumption is significantly reduced, reached the purpose of energy efficient.Through the motion mode of characteristic three, the cutter head that the saw blade jockey drives on the saw blade is done the arc trajectory cutting to lithotome or artificial stone.
The utility model can realize lithotome or artificial stone are done the cut of arc trajectory; Make each cutter head do the point of contact cutting to lithotome or artificial stone one by one successively, shortened effective cutting time of each cutter head and stone material, increased the cool time of each cutter head greatly; Cutting track as shown in the figure; More help the discharge of aggregate chips, reduced the secondary wearing and tearing of smear metal, obviously prolonged the service life of cutter head cutter head; Because cutter head contacts as the point of contact with stone material successively, reduced the contact-making surface of cutter head and stone material, significantly reduced the frictional force of cutter head and stone material, thereby energy consumption is significantly reduced, reached the purpose of energy efficient.The cutter head that the saw blade jockey drives on the saw blade is done the arc trajectory cutting to lithotome or artificial stone.

Claims (7)

1. a novel stone material wafer separator comprises: drive unit (1), toggle (2); Rocking bar swing-bar mechanism (3); Saw blade jockey (4), cooling device (5) is characterized in that: drive unit is connected with toggle; The connecting rod of toggle is connected with the saw blade jockey, at least respectively is connected with a rocking bar swing-bar mechanism at the two ends of saw blade jockey.
2. by the described a kind of novel stone material wafer separator of claim 1, it is characterized in that: the both sides at the two ends of saw blade jockey respectively are connected with the rocking bar swing-bar mechanism.
3. by the described a kind of novel stone material wafer separator of claim 1; It is characterized in that: the rocking bar swing-bar mechanism is by rocking bar (6) (7) and fork body (8) constitute up and down; The last top of last rocking bar is connected on the body by active pin (9); The following top of last rocking bar is connected in the axis hole of fork body one side by axle; The following top of following rocking bar is connected on the body by movable axis (10), and the last top of following rocking bar is connected by axle in the axis hole of fork body opposite side, has axle (11) to link to each other with the saw blade jockey in the middle of the fork body.
4. by the described a kind of novel stone material wafer separator of claim 1, it is characterized in that: the centre of location of active pin on following top of active pin and following rocking bar that goes up the last top of rocking bar is that active pin is that the center of circle is rotated counterclockwise the position that belongs to after the angle along the original level position with the center of the fork axle on the fork body.
5. by the described a kind of novel stone material wafer separator of claim 1; It is characterized in that: the pivot pin on the above top of last rocking bar on the left side is that left and right sides arc track swing is done in the center of circle; The pivot pin on the following top of following rocking bar is that left and right sides arc track swing is done in the center of circle; Point of contact line between the left and right sides arc swing track of the rocking bar oblique line that a left side tilts to the right down of serving as reasons up and down, this oblique line is the motion track of fork body; The pivot pin on the above top of last rocking bar on the right side is that left and right sides arc track swing is done in the center of circle; The pivot pin on the following top of following rocking bar is that left and right sides arc track swing is done in the center of circle; Point of contact line between the left and right sides arc swing track of rocking bar is by the upper right oblique line that has a down dip left up and down; This oblique line is the motion track of fork body, and the formed oblique line of movement locus of the fork body on the left side and the right side becomes Eight characters shape.
6. by the described a kind of novel stone material wafer separator of claim 1, it is characterized in that: monolithic or multi-disc saw blade (12) are installed on the saw blade jockey, cutter head (13) is installed on the saw blade.
7. by the described a kind of novel stone material wafer separator of claim 1, it is characterized in that: before the crank drivening rod is done during push mode, when the left end that the control of the rocking bar up and down fork body on the left side drives the saw blade jockey moves by tilting to the right under the left side; The right-hand member that the rocking bar up and down on right side control fork body drives the saw blade jockey by upper right have a down dip left mobile; In this process, because saw blade is mounted on the saw blade jockey, so that the motion track of saw blade equally also is a left end is mobile by tilting to the right under the left side; Right-hand member by upper right have a down dip left mobile; Thereby make the right low state of saw blade Cheng Zuogao, when the crank drivening rod was made the back tension state, the control of the rocking bar up and down fork body on the left side drove the saw blade jockey and is had a down dip left when moving by upper right; The control of the rocking bar up and down fork body on the right side drives the saw blade jockey and tilts mobile left by the bottom right; In this process because saw blade is mounted on the saw blade jockey, so the motion track of saw blade equally also be left end by upper right have a down dip left mobile; Right-hand member is tilted mobile left by the bottom right, thereby makes saw blade become the low state in a right high left side.
CN201120120823XU 2011-04-22 2011-04-22 Novel stone slicing machine Expired - Fee Related CN202097851U (en)

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CN201120120823XU CN202097851U (en) 2011-04-22 2011-04-22 Novel stone slicing machine

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Application Number Priority Date Filing Date Title
CN201120120823XU CN202097851U (en) 2011-04-22 2011-04-22 Novel stone slicing machine

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CN202097851U true CN202097851U (en) 2012-01-04

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105298491A (en) * 2015-10-22 2016-02-03 甘肃金润玉石业有限公司 Underground marble mining blind sawing device and construction method
CN106042020A (en) * 2016-07-29 2016-10-26 无锡乐华自动化科技有限公司 Solid garbage cutting device
CN111571817A (en) * 2020-05-29 2020-08-25 山东大学 Diamond frame saw and method for sawing hard stone by pushing stroke

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105298491A (en) * 2015-10-22 2016-02-03 甘肃金润玉石业有限公司 Underground marble mining blind sawing device and construction method
CN105298491B (en) * 2015-10-22 2018-01-09 甘肃金润玉石业有限公司 The blind saw device of marble underground mining and construction method
CN106042020A (en) * 2016-07-29 2016-10-26 无锡乐华自动化科技有限公司 Solid garbage cutting device
CN111571817A (en) * 2020-05-29 2020-08-25 山东大学 Diamond frame saw and method for sawing hard stone by pushing stroke
CN111571817B (en) * 2020-05-29 2021-08-27 山东大学 Diamond frame saw and method for sawing hard stone by pushing stroke

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120104

Termination date: 20170422