CN202045760U - Novel stone dividing machine - Google Patents

Novel stone dividing machine Download PDF

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Publication number
CN202045760U
CN202045760U CN2011201207684U CN201120120768U CN202045760U CN 202045760 U CN202045760 U CN 202045760U CN 2011201207684 U CN2011201207684 U CN 2011201207684U CN 201120120768 U CN201120120768 U CN 201120120768U CN 202045760 U CN202045760 U CN 202045760U
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CN
China
Prior art keywords
saw blade
stone material
crank
cutter head
arc track
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Expired - Fee Related
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CN2011201207684U
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Chinese (zh)
Inventor
陶玉航
苏恭贺
袁一江
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Individual
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Individual
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Priority to CN2011201207684U priority Critical patent/CN202045760U/en
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Publication of CN202045760U publication Critical patent/CN202045760U/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a stone dividing machine which realize the machining to natural stone or artificial stone by a mixed mechanism combined of a crank-link mechanism and an arc track mechanism. The machine comprises a driving device, a crank-link mechanism, an arc track mechanism, a moving mechanism, a saw blade connecting device and a cooling device; and is characterized in that: the driving device is connected with the crank; the crank is connected with the linkage; the linkage is connected with the saw blade connecting device; the moving mechanism is mounted on the saw blade connecting device; and the moving mechanism is connected with the arc track mechanism. The machine of the utility model can meet the requirements for machining both high hardness stones and low hardness stones; can prolong the service life of a cutter head, can reduce energy consumption and machining cost; and can minimize the cutting slit and increase the product out-put percentage when machining high hardness stones.

Description

A kind of novel stone material wafer separator
Technical field
The utility model relates to a kind of mixed organization that utilizes toggle and arc track mechanism to combine and realizes processing lithotome or artificial stone's stone machining equipment.
Background technology
Along with The development in society and economy, increasing building decoration has been used exquisite marble and the higher stone material of hardness at present, because the raw material that obtains behind these stone minings generally is an irregularity, and need be with saw blade with its burst and sanding and polishing.Present stone saw generally is to adopt monolithic or multiple blade saw two ends to fix, utilize straight reciprocating motion to drive saw blade tip stone material is carried out straight line saw, for the little stone material employing now of hardness is that saw blade carries out sawing, owing to adopt the method for the sawing of straight line, make that the contact-making surface of cutter head and stone material is big, frictional force is big, energy resource consumption is big, adopt the method for the sawing of straight line, be unfavorable for the eliminating of aggregate chips, so the wearing and tearing of the secondary of cutter head and aggregate chips are big, the service life of cutter head is short, comprehensive above 2 points are to the cost height of processing of stone.And for the higher stone material of hardness, as utilize straight reciprocating motion to drive saw blade tip and stone material is carried out straight line saw, can accelerate the wearing and tearing of cutter head, the service life of cutter head is shorter.
What the higher stone material of cutting hardness generally adopted now is that sand saw or rope saw are processed the high rigidity stone material, adding wide 8 millimeter that reach of every saw kerf in man-hour, therefore a stone material if can cut 100 then 100 saw kerfs, every strap saw is sewed with the stone material loss of 8 millimeter, so the existing devices consume rock material resource that the high rigidity stone material is cut is very big, the sawing cost is quite big, also had a strong impact on the volume recovery of product, therefore demand improving the structure of the saw of existing cutting high rigidity stone material urgently, fundamentally solve the existing defective of high rigidity stone material sawing.
Summary of the invention
The purpose of this utility model is the existing the problems referred to above of saw that solve cutting high rigidity stone material in the prior art, provides a kind of mixed organization that utilizes toggle and arc track mechanism to combine to realize processing lithotome or artificial stone's stone machining equipment.The utility model designs a kind of novel stone material wafer separator, comprise: drive unit, toggle, arc track mechanism, travel mechanism, saw blade jockey, cooling device, it is characterized in that: drive unit is connected with crank, crank is connected with connecting rod, connecting rod is connected with the saw blade jockey, on the saw blade jockey travel mechanism is installed, travel mechanism is connected with arc track mechanism.It is characterized in that: monolithic or multi-disc saw blade are installed on the saw blade jockey, cutter head is installed on the saw blade.It is characterized in that: described travel mechanism is for being connected the pulley dolly on the saw blade jockey by pivot pin, pivot pin is positioned at the centre of pulley dolly, on the both sides of pulley dolly a pulley is installed respectively.It is characterized in that: the pulley dolly on the saw blade jockey has two groups, two every group, is installed in the both sides of saw blade jockey front and rear part respectively.It is characterized in that: described arc track mechanism is the track that meets quadratic function curve of an epirelief, in the middle of the track chute is arranged, and the pulley of pulley dolly is positioned at chute.It is characterized in that: described arc track mechanism is made of the track of two parallel placements.Advantage of the present utility model have following some: 1, this novel wafer separator can satisfy the processing to soft or high rigidity stone material simultaneously.When processing soft stone material, can prolong cutter head service life, can energy efficient, institute thinks that enterprise has reduced processing cost; When processing high rigidity stone material, can reduce joint-cutting, improved the volume recovery of product; Because this novel device can satisfy processing soft and high rigidity stone material simultaneously, so reduced the equipment purchase cost of processing producer.2, because the cutter head on the saw blade is that the track of making camber line cuts stone material, make each cutter head do the point of contact cutting to lithotome or artificial stone one by one successively, shortened effective cutting time of each cutter head and stone material, increased the cool time of each cutter head greatly, cutting track as shown in the figure, more help the discharge of aggregate chips, reduced the secondary wearing and tearing of smear metal, obviously prolonged the service life of cutter head cutter head; Because cutter head contacts as the point of contact with stone material successively, reduced the contact-making surface of cutter head and stone material, significantly reduced the frictional force of cutter head and stone material, thereby energy consumption is significantly reduced, reached the purpose of energy efficient.Having realized also simultaneously that saw blade drives common cutter head can be to the high rigidity stone material (for example: high rigidity stone materials such as granite, artificial quartz in lump) process.3, because the cutter head on the saw blade is that the track of making camber line cuts stone material, reduced the cutting resistance of saw band, reduced line load, used energy resource consumption thereby reduced, for country has saved the energy.4, when processing high rigidity stone material,, reduced the width of saw kerf, improved volume recovery,, reduced blowdown, reduced pollution environment for country has saved rock material resource because the cutter head on the saw blade is that the track of making camber line cuts stone material.
Description of drawings
Accompanying drawing 1 is a structural representation of the present utility model, and accompanying drawing 2, Fig. 3, Fig. 4, Fig. 5 are the processing schematic diagram, and accompanying drawing 6 is saw blade and the saw blade upper slitter head status schematic diagram when swinging sawing.
Saw blade place 10, aggregate chips among the figure 1, when drive unit 2, toggle 3, arc track mechanism 4, travel mechanism 5, saw blade jockey 6, cooling device 7, saw blade 8, the saw blade place 9 during for cooling, sawing.
Below in conjunction with accompanying drawing and construction embodiment the utility model is made detailed operation instruction.
The specific embodiment
Comprise among the figure: drive unit, toggle, arc track mechanism, travel mechanism, saw blade jockey, cooling device.It is characterized in that: drive unit is connected with crank, and crank is connected with connecting rod, and connecting rod is connected with the saw blade jockey, on the saw blade jockey travel mechanism is installed, travel mechanism is connected with arc track mechanism, and monolithic or multi-disc saw blade are installed on the saw blade jockey, and cutter head is installed on the saw blade.
During operation, drive unit drives crank and makes circular motion, it is moving to postpone roping before the crank drivening rod is done, it is moving to postpone roping before connecting rod drive saw blade jockey is done, because travel mechanism is limited in moving forward and backward in the chute of arc track mechanism, so the saw blade jockey drives the cutting that cutter head on the saw blade is made arc trajectory.The machining of arc trajectory is made in the saw blade tip realization to lithotome or artificial stone, make each cutter head do the point of contact cutting to lithotome or artificial stone one by one successively, shortened effective cutting time of each cutter head and stone material, increased the cool time of each cutter head greatly, cutting track as shown in the figure, more help the discharge of aggregate chips, reduced the secondary wearing and tearing of smear metal, obviously prolonged the service life of cutter head cutter head; Because cutter head contacts as the point of contact with stone material successively, reduced the contact-making surface of cutter head and stone material, significantly reduced the frictional force of cutter head and stone material, thereby energy consumption is significantly reduced, reached the purpose of energy efficient.The cutter head that the saw blade jockey drives on the saw blade is done the arc trajectory cutting to lithotome or artificial stone.

Claims (6)

1. novel stone material wafer separator, comprise: drive unit, toggle, arc track mechanism, travel mechanism, saw blade jockey, cooling device, it is characterized in that: drive unit is connected with crank, crank is connected with connecting rod, connecting rod is connected with the saw blade jockey, on the saw blade jockey travel mechanism is installed, travel mechanism is connected with arc track mechanism.
2. by the described a kind of novel stone material wafer separator of claim 1, it is characterized in that: monolithic or multi-disc saw blade are installed on the saw blade jockey, cutter head is installed on the saw blade.
3. by the described a kind of novel stone material wafer separator of claim 1, it is characterized in that: described travel mechanism is for being connected the pulley dolly on the saw blade jockey by pivot pin, pivot pin is positioned at the centre of pulley dolly, on the both sides of pulley dolly a pulley is installed respectively.
4. by the described a kind of novel stone material wafer separator of claim 3, it is characterized in that: the pulley dolly on the saw blade jockey has two groups, two every group, is installed in the both sides of saw blade jockey front and rear part respectively.
5. by the described a kind of novel stone material wafer separator of claim 1, it is characterized in that: described arc track mechanism is the track that meets quadratic function curve of an epirelief, in the middle of the track chute is arranged, and the pulley of pulley dolly is positioned at chute.
6. by the described a kind of novel stone material wafer separator of claim 5, it is characterized in that: described arc track mechanism is made of the track of two parallel placements.
CN2011201207684U 2011-04-22 2011-04-22 Novel stone dividing machine Expired - Fee Related CN202045760U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011201207684U CN202045760U (en) 2011-04-22 2011-04-22 Novel stone dividing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011201207684U CN202045760U (en) 2011-04-22 2011-04-22 Novel stone dividing machine

Publications (1)

Publication Number Publication Date
CN202045760U true CN202045760U (en) 2011-11-23

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Application Number Title Priority Date Filing Date
CN2011201207684U Expired - Fee Related CN202045760U (en) 2011-04-22 2011-04-22 Novel stone dividing machine

Country Status (1)

Country Link
CN (1) CN202045760U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107837736A (en) * 2017-11-28 2018-03-27 镇江市高等专科学校 A kind of fluid rocks mixing arrangement

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107837736A (en) * 2017-11-28 2018-03-27 镇江市高等专科学校 A kind of fluid rocks mixing arrangement
CN107837736B (en) * 2017-11-28 2023-07-28 镇江市高等专科学校 Mixing arrangement is rocked to fluid

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20111123

Termination date: 20170422