CN101559625A - High-speed cutting and sawing combination method for standardized machining of ceramic tile dimension - Google Patents
High-speed cutting and sawing combination method for standardized machining of ceramic tile dimension Download PDFInfo
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- CN101559625A CN101559625A CNA2009103010678A CN200910301067A CN101559625A CN 101559625 A CN101559625 A CN 101559625A CN A2009103010678 A CNA2009103010678 A CN A2009103010678A CN 200910301067 A CN200910301067 A CN 200910301067A CN 101559625 A CN101559625 A CN 101559625A
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Abstract
The invention relates to a high-speed cutting and sawing combination method for standardized machining of ceramic tile dimension, which solves the shortcomings of low efficiency, large labor intensity, severe dust pollution and large energy consumption when the sawing process mode is adopted to repair the dimension of the ceramic tiles in the prior art. The method comprises the following steps of: 1. selecting a saw blade of suitable dimension according to the thickness of the ceramic tile and determining the amount of the saw blades and the sawing depth; 2. arranging a plurality of saw blades in one line; 3. adjusting the height of each saw blade and ensuring the height difference of the sawing edges of the saw blades to be equal to the cutting depth of each saw blade; 4. determining the cutting position of the ceramic tiles and aligning the cutting position to the saw blades in one line to carry out the sawing operation; and 5. grinding the edges of the sawn ceramic tiles. The redundant part of the ceramic tile is removed by a high-speed sawing way and the remained amount is repaired by a grinding way, the processing efficiency is improved, the generation of the dust is reduced, the ambient environment is protected, the labor intensity is reduced simultaneously, the mechanical automation degree is improved and the service life of the saw blades or the grinding tools can be prolonged.
Description
Technical field
The present invention relates to a kind of processing method of decorating in the field, especially a kind of high-speed cutting and sawing combination method that ceramic tile is carried out dimensional standard processing.
Background technology
Ceramic tile generally all is that sintering forms after the flour compacting, such as wall brick or floor tile, it is bigger to burn till the back distortion, the sideline is directly spent not good, the edge of ceramic tile has burr, splicing is not good between ceramic tile and the ceramic tile, and factors such as the structure of the mould that uses in the production ceramic tile process and sintering contraction make the position, corner of ceramic tile be arc surface, the increase of mould access times also causes the position, corner of mould to wear and tear apace easily, therefore strengthened the size of ceramic tile corner arc surface, ceramic tile in use all needs to carry out edging or cutting, the one, when making ceramic tile, consider that the structure of corner arc surface leaves enough surpluses, the 2nd, when laying ceramic tile, all there is strict requirement in the slit between ceramic tile and the ceramic tile, therefore the area size restriction of perhaps laying need carry out grinding or cutting to the corner of ceramic tile.
It generally all is the method for grinding that method commonly used is repaired at the ceramic tile blank edge, but the surplus on the every limit of ceramic tile is generally all more than 5mm, if adopt the mode of grinding, though can improve the flatness of ceramic tile corner, make the seam between ceramic tile and the ceramic tile meet the requirements, but the speed of grinding is slower, under the bigger situation of surplus, adopts the mode of grinding, efficient is lower, energy consumption is big, and can produce more dust in the grinding process, thus the environment around having influenced; The operation easier of grinding is also bigger, and the workman is difficult for grasping, and stock removal is bigger, and the cutter head and the ceramic tile that add the edging wheel in man-hour consume simultaneously, therefore will guarantee that the grinding difficulty of constant dimensions is bigger.
Patent Office of the People's Republic of China has announced a CN1891420A patent on January 10th, 2007, name is called ceramic tile making method, ceramic tile is sent into brick cutting machine by transport platform, utilize break bar to cut out cutting on the adobe surface earlier, be sent to brick cutting machine again, utilize brick striking device that adobe is knocked, adobe is disconnected along line of cut, will cut apart good adobe and be sent to the edging production line and carry out edging and handle, this mode is handled adobe, though on pigskin, cut line of cut, but when striking brick, still make the edge breakage of adobe easily, be not easy to control the edge definition of adobe when knocking, and the position of easily adobe being ined succession knocks, and the size that influences ceramic tile is accurate.
Summary of the invention
The invention solves the mode of depending merely on grinding or cutting processing in the prior art and repair the size of ceramic tile blank; efficient is low; labour intensity is big; dust pollution is serious, and the bigger shortcoming of power consumption, provides a kind of and cuts by classification; last method at a little allowance of grinding; improve working (machining) efficiency, can also save the energy, the high-speed cutting and sawing combination method of the ceramic tile dimension standardization processing of protection environment.
The mode that another object of the present invention provides a kind of cutting guarantees the integrality at ceramic tile edge, improves the high-speed cutting and sawing combination method of ceramic tile dimension standardization processing of the precision at edge again by grinding.
The technical solution adopted for the present invention to solve the technical problems is: the high-speed cutting and sawing combination method of a kind of ceramic tile dimension standardization processing comprises the steps: 1, the saw blade of choosing suitable diameter according to the thickness and the cutting speed of ceramic tile and quantity and the depth of cut of determining saw blade;
2, the multi-disc saw blade is arranged in a line successively;
3, adjust the height of each saw blade or select the saw blade of different-diameter for use, it is poor that the depth of cut that guarantees saw blade equals the cutting-height of each saw blade;
4, determine the cutting position of ceramic tile, and the saw blade that cutting position is aimed on the straight line cuts;
5, the edge to the ceramic tile after the cutting carries out grinding.
The blank dimension of general ceramic tile is usually all than the big 5-38mm of standard size, blank dimension as the 600mmX600mm standard brick is 612mmX612mm, for ceramic tile dimension standardization processing stays necessary allowance, choose saw blade quantification and depth of cut according to the thickness of ceramic tile, diameter such as saw blade is 100mm, the degree of depth of each cutting is 2mm, then the thick every limit of ceramic tile of 10mm needs 5 saw blades, 5 saw blades are arranged in a line, the difference in height of the cut edge of front and back saw blade is 2mm, the thickness of saw blade and depth of cut increase the resistance in the time of can strengthening cutting, also can reduce the efficient of cutting, cutting successively, need not mobile saw blade, only need carry ceramic tile forward, guarantee the processing stability of saw blade, if mix automatic conveyer belt then can realize automation processing, improved the mechanization operation, and the thickness of saw blade is less, and the base limit that is cut off does not need to be ground, and the dust of generation is also less, also less to ambient influnence on every side like this, simultaneously can reduce labour intensity, can improve the precision of ceramic tile dimension at last again by grinding, guarantee that the edge of ceramic tile satisfies the requirement of GB and laying.
As preferably, the quantity of every limit saw blade is at least 3, and the saw blades that each piece ceramic tile is provided with two row's symmetries cut simultaneously; Two saw blades of symmetry are arranged in the same rotating shaft.If be less than 3, then the depth of cut of each sheet saw blade will strengthen, and can aggravate the wearing and tearing of saw blade like this, has also reduced efficient simultaneously, and reduce the service life of each sheet saw blade, just needs frequent replacing saw blade; Two saw blades of symmetry are linked to each other with same rotating shaft, like this as long as drive the saw blade of rotating shaft on just can driving shaft, and two distance between the saw blade be the span of cutting, like this as long as one group of axle of replacing just can be changed two saw blades on the axle, and the distance between the saw blade is corresponding with the length of axle, all corresponding different ceramic tile state dimensioning of the length of each root axle.
As preferably, the depth of cut of every saw blade is 0.1-4mm, and the thickness of saw blade is less than 3.0mm.The maximum depth of cut of general saw blade is 4mm, can effectively guarantee the service life of saw blade like this, and the thickness of saw blade is 3.0mm to the maximum, reduces the generation rate of dust, reduces the cutting resistance simultaneously.
As preferably, the cutting speed of saw blade is greater than 9m/min, and the rotary speed of saw blade is greater than 1300r/min.The rotary speed of saw blade has influenced the cutting speed of saw blade, the speed height of rotation can also guarantee the cutting accuracy of ceramic tile, improve the speed that ceramic tile moves simultaneously, guarantee the efficient of processing, can ceramic tile during cutting moving also can be that saw blade moves, and the cutting speed of saw blade refers to the translational speed of ceramic tile or the translational speed of saw blade.
As preferably, the grinding allowance of ceramic tile is the 3%-30% of ceramic tile allowance.Reserve necessary grinding allowance, it is the gap between the required precision of considering when precision after the ceramic tile cutting is with laying, therefore need carry out grinding, the surplus of reserving can guarantee the ceramic tile dimension precision after the grinding, also can reduce simultaneously the workload of grinding, grinding can be used one or more emery wheel.
The invention has the beneficial effects as follows: earlier that ceramic tile blank is unnecessary position adopts the mode of high-speed cutting to cut; repair remaining surplus with the mode of grinding again; improve the efficient of processing; reduce the generation of dust; saved the energy, the environment around having protected has reduced labour intensity simultaneously; improve the mechanical automation degree, and can prolong the service life of saw blade or grinding tool.
Description of drawings
Fig. 1 is the structural representation of a kind of ceramic tile of the present invention;
Fig. 2 is that a kind of saw blade of the present invention is arranged schematic diagram;
Fig. 3 is that another kind of saw blade of the present invention is arranged schematic diagram;
Fig. 4 is a kind of vertical view of the present invention;
Among the figure: 1, ceramic tile, 2, the corner, 3, saw blade, 4, emery wheel.
The specific embodiment
Below by specific embodiment, and in conjunction with the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment 1: a kind of high-speed cutting and sawing combination method (referring to accompanying drawing 1 accompanying drawing 2 accompanying drawings 4) of ceramic tile dimension standardization processing, at first, choose the saw blade of suitable diameter and determine the quantity and the depth of cut of saw blade according to the cutting speed of the thickness of ceramic tile and ceramic tile, the ceramic tile 1 that 10mm is thick, the arc radius of the corner 2 of ceramic tile is 5mm, choose 4 saw blades 3, the depth of cut of every saw blade is 2.5mm, and the diameter of every saw blade has nothing in common with each other, and all differs 5mm; 2,4 saw blades are arranged in a line successively, the center line of saw blade is on same horizontal line; 3, adjust the height of every saw blade, the difference in height between the cut edge of assurance saw blade equals 2.5mm; 4, determine the cutting position of ceramic tile, the monolateral cutting quantity of ceramic tile is 6mm, reserve grinding allowance 0.5mm, the cutting position of determining ceramic tile is the 5.5mm place, the saw blade that cutting position is aimed on the straight line cuts, the rotary speed of control saw blade is 2800r/min, and the fltting speed of ceramic tile is 15m/min; 5, the edge of the ceramic tile after 4 pairs of cuttings of employing emery wheel carries out grinding, grinds off unnecessary 0.5mm surplus,
Embodiment 2: a kind of high-speed cutting and sawing method (referring to accompanying drawing 3) of ceramic tile standard size processing, at first, choose the quantity and the depth of cut of saw blade and definite saw blade of suitable diameter according to the thickness of ceramic tile, the ceramic tile 1 that 10mm is thick, the arc radius of the corner 2 of ceramic tile is 5mm, choose 4 saw blades 3, the depth of cut of every saw blade is 2.5mm, and the diameter of every saw blade is identical; 2,4 saw blades are arranged in a line successively, 4 saw blades are on same vertical plane; 3, adjust the height of every saw blade, the difference in height between the cut edge of assurance saw blade equals 2.5mm; 4, determine the cutting position of ceramic tile, the monolateral cutting quantity of ceramic tile is 6mm, reserve grinding allowance 0.5mm, the cutting position of determining ceramic tile is the 5.5mm place, the saw blade that cutting position is aimed on the straight line cuts, the rotary speed of control saw blade is 3500r/min, and the fltting speed of ceramic tile is 20m/min; 5, the edge of the ceramic tile after 4 pairs of cuttings of employing emery wheel carries out grinding, grinds off unnecessary 0.5mm surplus.
Above-described embodiment is several preferred version of the present invention, is not the present invention is done any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim puts down in writing.
Claims (5)
1. the high-speed cutting and sawing combination method of ceramic tile dimension standardization processing is characterized in that comprising the steps: 1, chooses the saw blade of suitable diameter and determine the quantity and the depth of cut of saw blade according to the speed of the thickness of ceramic tile and cutting;
2, the multi-disc saw blade is arranged in a line successively;
3, adjust the height of every saw blade, the difference in height between the cut edge of assurance saw blade equals the depth of cut of every saw blade;
4, determine the cutting position of ceramic tile, and the saw blade that cutting position is aimed on the straight line cuts;
5, the edge to the ceramic tile after the cutting carries out grinding.
2. the high-speed cutting and sawing combination method of ceramic tile dimension standardization processing according to claim 1 is characterized in that the quantity of every limit saw blade is at least 3, and the saw blade that each piece ceramic tile is provided with two row's symmetries cuts simultaneously; Two saw blades of symmetry are arranged in the same rotating shaft.
3. the high-speed cutting and sawing combination method of ceramic tile dimension standardization processing according to claim 1, the depth of cut that it is characterized in that every saw blade is 0.1-4mm, the thickness of saw blade is less than 3.0mm.
4. according to the high-speed cutting and sawing combination method of claim 1 or 2 or 3 described ceramic tile dimension standardization processing, the cutting speed that it is characterized in that saw blade is greater than 9m/min, and the rotary speed of saw blade is greater than 1300r/min.
5. the high-speed cutting and sawing combination method of ceramic tile dimension standardization processing according to claim 1, the grinding allowance that it is characterized in that ceramic tile is the 3%-30% of ceramic tile allowance size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2009103010678A CN101559625A (en) | 2009-03-24 | 2009-03-24 | High-speed cutting and sawing combination method for standardized machining of ceramic tile dimension |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2009103010678A CN101559625A (en) | 2009-03-24 | 2009-03-24 | High-speed cutting and sawing combination method for standardized machining of ceramic tile dimension |
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| CN101559625A true CN101559625A (en) | 2009-10-21 |
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| CNA2009103010678A Pending CN101559625A (en) | 2009-03-24 | 2009-03-24 | High-speed cutting and sawing combination method for standardized machining of ceramic tile dimension |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104309013A (en) * | 2014-10-21 | 2015-01-28 | 高鹏 | Superhard material cutting method and cutting device |
| CN109016099A (en) * | 2018-08-23 | 2018-12-18 | 陈全民 | A kind of Ceramic Tiles trimming device |
| CN110091229A (en) * | 2019-05-17 | 2019-08-06 | 陶冬兰 | A kind of steel continuously cut grinding apparatus |
| CN112659378A (en) * | 2021-01-14 | 2021-04-16 | 耿利明 | Quick scaling-off device of ceramic tile production line diamond saw bit |
| CN113500705A (en) * | 2021-06-18 | 2021-10-15 | 江西唯美陶瓷有限公司 | Method and system for controlling cutting speed of double-sided ceramic plate |
-
2009
- 2009-03-24 CN CNA2009103010678A patent/CN101559625A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104309013A (en) * | 2014-10-21 | 2015-01-28 | 高鹏 | Superhard material cutting method and cutting device |
| CN104309013B (en) * | 2014-10-21 | 2016-02-17 | 高鹏 | Superhard material cutting method and cutter sweep |
| CN109016099A (en) * | 2018-08-23 | 2018-12-18 | 陈全民 | A kind of Ceramic Tiles trimming device |
| CN109016099B (en) * | 2018-08-23 | 2022-02-08 | 陈全民 | Ceramic tile edge cutting device |
| CN110091229A (en) * | 2019-05-17 | 2019-08-06 | 陶冬兰 | A kind of steel continuously cut grinding apparatus |
| CN110091229B (en) * | 2019-05-17 | 2020-10-13 | 诸暨企周企业管理有限公司 | Steel continuous cutting equipment of polishing |
| CN112659378A (en) * | 2021-01-14 | 2021-04-16 | 耿利明 | Quick scaling-off device of ceramic tile production line diamond saw bit |
| CN113500705A (en) * | 2021-06-18 | 2021-10-15 | 江西唯美陶瓷有限公司 | Method and system for controlling cutting speed of double-sided ceramic plate |
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Application publication date: 20091021 |