CN202097473U - Electrolytic machine tool - Google Patents
Electrolytic machine tool Download PDFInfo
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- CN202097473U CN202097473U CN2011201934496U CN201120193449U CN202097473U CN 202097473 U CN202097473 U CN 202097473U CN 2011201934496 U CN2011201934496 U CN 2011201934496U CN 201120193449 U CN201120193449 U CN 201120193449U CN 202097473 U CN202097473 U CN 202097473U
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- guide rod
- mounting plate
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- machine tool
- electrolytic
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Abstract
An electrolytic machine tool comprises a power source, an electrolyte system device, an electrolytic machining system device and a control system device. The electrolytic machining system device comprises a frame, a C-shaped operating table, a jig upper die mounting plate, a plurality of guide rod components, a power component, a slide rail, a lead screw and a counterweight device, wherein the C-shaped operating table disposed on the frame comprises a lower operating table, an upper plate and vertical walls, the jig upper die mounting plate can be vertically movably mounted in the C-shaped operating table, the guide rod components are mounted on the upper plate and connected to the jig upper die mounting plate, the power component is mounted on the upper plate and used for driving the guide rod components, the slide rail is connected with the jig upper die mounting plate which vertically slides along the slide rail, the lead screw is used for driving the jig upper die mounting plate, and the counterweight device is mounted on the upper plate. The electrolytic machine tool has the advantages that the upper operating table is fine in rigidity and high in positioning reference, the lower operating table is fine in corrosion resistance, small in deformation and high in insulation degree, oxyhydrogen products can be exhausted more conveniently and the like.
Description
Technical field
The utility model relates to a kind of electrolytic machine tool, relates in particular to a kind of structure of electrolytic machine tool.
Background technology
Electrolyzed Processing (Electrochemical Machining; ECM); Be to utilize the metal principle that the electrochemistry anode holds in electrolyte, the method for forming parts that acquisition has certain size precision and surface roughness is the electrochemical process that carries out under a kind of high pressure, the conditions of high flow rate.
The principal character that Electrolyzed Processing is different from machining is that it is a kind of noncontact processing; Be that with the difference of general electrochemistry process the flow at high speed of electrolyte is strengthened electrochemical process greatly; Add man-hour, workpiece connects the anode of power supply, and instrument connects the negative electrode of power supply.Negative electrode is only sent the reproduction process that can the shape " copy " of negative electrode be arrived workpiece downwards to along Z-direction, this complicated negative electrode, and the copy mode of simple motion has embodied the Electrolyzed Processing one-shot forming, the characteristics that production efficiency is high.
Electrolyzed Processing is through the integrated process that the electrochemistry anodic solution is greatly strengthened of multiple technologies.Definite says, Electrolyzed Processing is to grow up through great technological revolution on the basis of electrobrightening.High flow rate, big electric current, little gap are the technology characteristics of Electrolyzed Processing.
Electrolyzed Processing has following advantage:
1. productivity ratio is high, and the 5-10 that is about spark machined doubly, and is also higher than the production efficiency of cut under certain condition, and like the one-shot forming of complexity hole, profile and die cavity, and processing throughput and machining accuracy and surface roughness do not have the relation of mutual restriction.
2. the range of work is wide, does not receive the restriction of the hardness of metal material own, intensity and toughness, and thin, the elasticity of processing wall waits the part effect remarkable.
3. surface quality is good.No cutting force.Can not produce residual stress; Can not produce damaged surface layer, not have micro-flaw, not have the flow harden layer; Do not have burr, surface roughness is good, generally can reach Ra1.25 μ m-0.08 μ m.
4. tool cathode can not consume in theory.Reusable under the situation proper in technological parameter control, that appointed condition is good.
Electrolytic machine tool is furnished with an electrolysis electrical quantity adjuster, and this adjuster is popped one's head in, reached the PH controller by constant displacement pump, regulator solution, PH and forms.When detecting the variation of electrolyte electrical quantity, controller injects regulator solution through constant displacement pump to electrolytic bath automatically, so that each item electrical quantity of electrolyte all maintains normal working range to guarantee quality.
The application of electrolytic machine tool is classified according to function, extensively is embodied in: the electrolysis perforate, like wheel wing cooling holes; Electrolysis circle cutting processing is like bent hole; Small empty processing; Precise and tiny moulding; Electrolysis is cut and is worn, like deep hole or blind hole processing; Recess processing; Electrolytic formation is like Machining of Curved Surface; Electrolysis is duplicated; Electrolysis debris removal processing is like the deflash lead angle.
The application of accurate electrochemistry processing mainly is difficult for accomplishing being processed as the master in a conventional manner, following direction is arranged: internal gear processing; Splined hole processing; Turbo blade processing; Integral wheel processing; High flow rate property mould, like forge mould, glass molds, compression mod etc.; Fuel battery pole board; Accurate spare and accessory parts; Accurate medical equipment; Precision gear.
With regard to the electrolytic machine tool of prior art, mainly there is the deficiency of the following aspects;
1, the lathe bed of the electrolytic machine tool of prior art adopts common material, has the deficiency that rigidity is not enough, the accurate positioning degree is not high;
2, the workbench corrosion resistance of the electrolytic machine tool of prior art not high, produce deformation arbitrarily;
3, the feeding mode of the electrolytic machine tool of prior art is not easy to get rid of the hydrogen-oxygen product of electrolysis.
The utility model content
In view of the existing above-mentioned deficiency of electrolytic machine tool in the prior art.The purpose of the utility model is to provide that a kind of to have a workbench good rigidly, positioning reference degree high, and following workbench good corrosion resistance, deformation quantity is little, insulativity is high, can more convenient eliminating hydrogen-oxygen product etc. the electrolytic machine tool of advantage.
For realizing the above-mentioned purpose of the utility model; The utility model provides a kind of electrolytic machine tool; Comprise a power supply, an electrolyte system device, an Electrolyzed Processing system and device and a control system and device, wherein, said Electrolyzed Processing system and device comprises: a frame; One C shape workbench, C shape workbench comprise workbench, a upper plate and a wall, and said C shape workbench is arranged on the said frame; Mold mounting plate on one tool, mold mounting plate is moving up and down on the said tool is installed in the said C shape workbench; The guide rod assembly, said guide rod assembly is a plurality of, is installed on said upper plate and is connected to mold mounting plate on the said tool; One Power Component, said Power Component is installed on said upper plate, and in order to drive said guide rod assembly; Slide rail, said slide rail connects mold mounting plate on the said tool, and mold mounting plate slides up and down along said slide rail on the said tool; One screw mandrel, said screw mandrel are mold mounting plate transmission on the said tool; Counter weight device, said counter weight device is installed on the said upper plate.
According to the above-mentioned design of the utility model, said guide rod assembly comprises: a guide rod, and said guide rod runs through said upper plate, and is connected to mold mounting plate on the said tool; One guide pin bushing, said guide pin bushing is socketed on said guide rod, and is on the said upper plate; One guide rod waterproof jacket, said guide rod waterproof jacket is socketed on the said guide rod, and is on said upper plate and the tool between the mold mounting plate.
According to the above-mentioned design of the utility model, said Power Component comprises a motor and a cylinder, and said motor and cylinder are installed on the said upper plate.
According to the above-mentioned design of the utility model, said slide rail is two, is installed on side by side on the said wall; Said slide rail is a linear slide rail.
According to the above-mentioned design of the utility model, said screw mandrel is a ball screw.
According to the above-mentioned design of the utility model, said power supply is a high frequency pulse power supply.
According to the above-mentioned design of the utility model, said electrolyte system device comprises a main pump, an electrolytic cell, an electrolytic cell frame, and said electrolytic cell frame is installed on the said electrolytic cell, and said main pump is arranged on the said electrolytic cell frame.
According to the above-mentioned design of the utility model, said workbench down is a workbench under the granite and marble.
According to the above-mentioned design of the utility model, said Electrolyzed Processing system and device comprise also that waterproof that the protective cover and of a transparent PC sheet material is installed on mold mounting plate lower end on the tool is put and one be installed on said workbench down below drip tray.
According to the above-mentioned design of the utility model, said control system and device comprises that a touch screen human-computer interface, a shift knob group and are installed on the both hands start button on the said Electrolyzed Processing system and device.
The advantage and the beneficial effect of the utility model are: it is high to have a workbench good rigidly, positioning reference degree, and following workbench good corrosion resistance, deformation quantity is little, insulativity is high, can more convenient eliminating hydrogen-oxygen product etc. advantage.
Description of drawings
Fig. 1 is the perspective view of a kind of electrolytic machine tool of the utility model;
Fig. 2 is the decomposition texture sketch map of a kind of electrolytic machine tool of the utility model.
The specific embodiment
For principle and the structure that further specifies the utility model, combine accompanying drawing that the preferred embodiment of the utility model is elaborated, yet said embodiment is merely the usefulness that furnishes an explanation and explain at present, can not be used for limiting the scope of patent protection of the utility model.
As Fig. 1, shown in Figure 2 be a kind of electrolytic machine tool of the utility model, comprise a power supply 1, an electrolyte system device 2, an Electrolyzed Processing system and device 3 and a control system and device 4, wherein, said Electrolyzed Processing system and device comprises: a frame 31; One C shape workbench 32, C shape workbench 32 comprise workbench 321, a upper plate 322 and a wall 323, and said C shape workbench 32 is arranged on the said frame 31; Mold mounting plate 33 on one tool, mold mounting plate 33 moving up and down being installed in the said C shape workbench 31 on the said tool; Guide rod assembly 34, said guide rod assembly 34 is a plurality of, is installed on said upper plate 322 and is connected to mold mounting plate 33 on the said tool; One Power Component 35, said Power Component 35 is installed on said upper plate 322, and in order to drive said guide rod assembly 34; Slide rail 36, said slide rail 36 connects mold mounting plate 33 on the said tool, and mold mounting plate 33 slides up and down along said slide rail 36 on the said tool; One screw mandrel 37, said screw mandrel 37 are mold mounting plate 33 transmissions on the said tool; Counter weight device 38, said counter weight device 38 is installed on the said upper plate 322.
According to the above-mentioned design of the utility model, said guide rod assembly 34 comprises: a guide rod 341, and said guide rod 341 runs through said upper plate 322, and is connected to mold mounting plate 33 on the said tool; One guide pin bushing 342, said guide pin bushing 342 is socketed on said guide rod 341, and is on the said upper plate 322; One guide rod waterproof jacket 343, said guide rod waterproof jacket 343 is socketed on the said guide rod 341, and is on said upper plate 322 and the tool between the mold mounting plate 33.
According to the above-mentioned design of the utility model, said Power Component 35 comprises a motor 351 and a cylinder 352, and said motor 351 and cylinder 352 are installed on the said upper plate 322.
According to the above-mentioned design of the utility model, said slide rail 36 is two, is installed on side by side on the said wall 323; Said slide rail 36 is a linear slide rail.
According to the above-mentioned design of the utility model, said screw mandrel 37 is a ball screw.
According to the above-mentioned design of the utility model, said power supply 1 is a high frequency pulse power supply.
According to the above-mentioned design of the utility model, said electrolyte system device 2 comprises a main pump 21, one electrolytic cells 22, an electrolytic cell frame 23, and said electrolytic cell frame 23 is installed on the said electrolytic cell 22, and said main pump 21 is arranged on the said electrolytic cell frame 23.
According to the above-mentioned design of the utility model, said workbench 321 down is a workbench under the granite and marble.
According to the above-mentioned design of the utility model, said Electrolyzed Processing system and device 3 comprises that also waterproof that the protective cover 39 and of a transparent PC sheet material is installed on mold mounting plate 33 lower ends on the tool puts 3901 and one and be installed on the said drip tray 3902 of workbench 321 belows down.
According to the above-mentioned design of the utility model, said control system and device 4 comprises that a touch screen human-computer interface 41, a shift knob group 42 and are installed on the both hands start button 43 on the said Electrolyzed Processing system and device 3.
The advantage and the beneficial effect of the utility model are: it is high to have a workbench good rigidly, positioning reference degree, and following workbench good corrosion resistance, deformation quantity is little, insulativity is high, can more convenient eliminating hydrogen-oxygen product etc. advantage.
Foregoing is merely preferred embodiment of the utility model and the variant of giving an example; Be not used for limiting the utility model; Every within the spirit and principle of the utility model; Any modification and the improvement that need not creative thinking done all should be included within the protection domain of the utility model.
Claims (10)
1. an electrolytic machine tool comprises a power supply, an electrolyte system device, an Electrolyzed Processing system and device and a control system and device, it is characterized in that:
Said Electrolyzed Processing system and device comprises:
One frame;
One C shape workbench, C shape workbench comprise workbench, a upper plate and a wall, and said C shape workbench is arranged on the said frame;
Mold mounting plate on one tool, mold mounting plate is moving up and down on the said tool is installed in the said C shape workbench;
The guide rod assembly, said guide rod assembly is a plurality of, is installed on said upper plate and is connected to mold mounting plate on the said tool;
One Power Component, said Power Component is installed on said upper plate, and in order to drive said guide rod assembly;
Slide rail, said slide rail connects mold mounting plate on the said tool, and mold mounting plate slides up and down along said slide rail on the said tool;
One screw mandrel, said screw mandrel are mold mounting plate transmission on the said tool;
Counter weight device, said counter weight device is installed on the said upper plate.
2. a kind of electrolytic machine tool as claimed in claim 1 is characterized in that:
Said guide rod assembly comprises:
One guide rod, said guide rod runs through said upper plate, and is connected to mold mounting plate on the said tool;
One guide pin bushing, said guide pin bushing is socketed on said guide rod, and is on the said upper plate;
One guide rod waterproof jacket, said guide rod waterproof jacket is socketed on the said guide rod, and is on said upper plate and the tool between the mold mounting plate.
3. a kind of electrolytic machine tool as claimed in claim 1 is characterized in that:
Said Power Component comprises a motor and a cylinder, and said motor and cylinder are installed on the said upper plate.
4. a kind of electrolytic machine tool as claimed in claim 1 is characterized in that:
Said slide rail is two, is installed on side by side on the said wall; Said slide rail is a linear slide rail.
5. a kind of electrolytic machine tool as claimed in claim 1 is characterized in that:
Said screw mandrel is a ball screw.
6. a kind of electrolytic machine tool as claimed in claim 1 is characterized in that:
Said power supply is a high frequency pulse power supply.
7. a kind of electrolytic machine tool as claimed in claim 1 is characterized in that:
Said electrolyte system device comprises a main pump, an electrolytic cell, an electrolytic cell frame, and said electrolytic cell frame is installed on the said electrolytic cell, and said main pump is arranged on the said electrolytic cell frame.
8. a kind of electrolytic machine tool as claimed in claim 1 is characterized in that:
Said workbench down is a workbench under the granite and marble.
9. a kind of electrolytic machine tool as claimed in claim 1 is characterized in that:
Said Electrolyzed Processing system and device comprise also that waterproof that the protective cover and of a transparent PC sheet material is installed on mold mounting plate lower end on the tool is put and one be installed on said workbench down below drip tray.
10. a kind of electrolytic machine tool as claimed in claim 1 is characterized in that:
Said control system and device comprises that a touch screen human-computer interface, a shift knob group and are installed on the both hands start button on the said Electrolyzed Processing system and device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201934496U CN202097473U (en) | 2011-06-08 | 2011-06-08 | Electrolytic machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201934496U CN202097473U (en) | 2011-06-08 | 2011-06-08 | Electrolytic machine tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202097473U true CN202097473U (en) | 2012-01-04 |
Family
ID=45383506
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201934496U Expired - Lifetime CN202097473U (en) | 2011-06-08 | 2011-06-08 | Electrolytic machine tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202097473U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103624345A (en) * | 2013-11-08 | 2014-03-12 | 吴中区木渎蒯斌模具加工厂 | Working steps of pneumatic electric corrosion mechanism of special-shaped electric corrosion clamp |
| CN103639549A (en) * | 2013-11-08 | 2014-03-19 | 吴中区木渎蒯斌模具加工厂 | Application method for irregular-shaped electro-corrosion clamp |
| CN104801793A (en) * | 2015-04-17 | 2015-07-29 | 丁建祥 | Electric spark plane processing machine |
| CN107932287A (en) * | 2017-11-11 | 2018-04-20 | 深圳市天航光学设备有限公司 | A kind of method of multistation polishing machine automatic shift |
-
2011
- 2011-06-08 CN CN2011201934496U patent/CN202097473U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103624345A (en) * | 2013-11-08 | 2014-03-12 | 吴中区木渎蒯斌模具加工厂 | Working steps of pneumatic electric corrosion mechanism of special-shaped electric corrosion clamp |
| CN103639549A (en) * | 2013-11-08 | 2014-03-19 | 吴中区木渎蒯斌模具加工厂 | Application method for irregular-shaped electro-corrosion clamp |
| CN104801793A (en) * | 2015-04-17 | 2015-07-29 | 丁建祥 | Electric spark plane processing machine |
| CN104801793B (en) * | 2015-04-17 | 2017-03-22 | 丁建祥 | Electric spark plane processing machine |
| CN107932287A (en) * | 2017-11-11 | 2018-04-20 | 深圳市天航光学设备有限公司 | A kind of method of multistation polishing machine automatic shift |
| CN107932287B (en) * | 2017-11-11 | 2020-04-28 | 深圳市天航光学设备有限公司 | Automatic shifting method of multi-station polishing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120104 |
|
| CX01 | Expiry of patent term |