CN202093875U - Flexible fireproof cable - Google Patents

Flexible fireproof cable Download PDF

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Publication number
CN202093875U
CN202093875U CN2011202124462U CN201120212446U CN202093875U CN 202093875 U CN202093875 U CN 202093875U CN 2011202124462 U CN2011202124462 U CN 2011202124462U CN 201120212446 U CN201120212446 U CN 201120212446U CN 202093875 U CN202093875 U CN 202093875U
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China
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layer
core conductor
cable
cable core
flexible fireproof
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Expired - Fee Related
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CN2011202124462U
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Chinese (zh)
Inventor
陈亦峰
杜战芳
周俊民
胡俊洪
葛磊磊
汤晓涛
蒋阿良
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JIANGSU TIANDILONG CABLE CO Ltd
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JIANGSU TIANDILONG CABLE CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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Abstract

A flexible fireproof cable comprises a cable core conductor. An insolating layer, an insulating layer and an oversheath are successively arranged at a periphery of the cable core conductor; the insolating layer is formed by wrapping of synthesis mica tapes; the insulating layer and the oversheath are respectively made of ceramic fireproof silicone rubber materials; and the cable core conductor is prepared by bunches made of tin-coated copper filaments in a regular intertwist of left side manner. The flexible fireproof cable has a simple structure, superior fire resistance performance, little smoke and high flexible; and is non-toxic.

Description

一种柔性防火电缆A kind of flexible fireproof cable

技术领域 technical field

本实用新型涉及电缆,尤其是涉及一种属于额定电压0.6/1kV电力系统中的柔性防火电缆。 The utility model relates to cables, in particular to a flexible fireproof cable belonging to a power system with a rated voltage of 0.6/1kV.

背景技术 Background technique

目前现有的普通电力电缆不具备防火功能,无法应用在一些要求耐高温、耐火、柔软性好的使用场合,如高层建筑物、国家大型建筑、地铁、城区电力网等,而传统的矿物绝缘防火电缆的生产工艺流程极其复杂,成本也很高。 At present, the existing ordinary power cables do not have the function of fire prevention, and cannot be used in some occasions that require high temperature resistance, fire resistance, and good flexibility, such as high-rise buildings, large national buildings, subways, urban power grids, etc., while traditional mineral insulation fireproof The production process of cables is extremely complex and expensive.

申请号为CN200920079117.8的专利文献公开了一种矿物绝缘柔性防火电缆,该电缆仅在导体外部设置了耐高温矿物绝缘层,并且没有明确指出是哪种矿物绝缘层;申请号为CN200820160730.8的专利文献公开了一种金属护套柔性防火电缆,包括设有孔腔的铜制护套、设置在所述孔腔中的至少一根复合电缆,该电缆的铜护套虽然可以防火,但是导热性很高,在发生火灾时会使导体温度迅速升高,破坏导体的导电性;申请号为CN200520073944.8的专利文献公开了一种无机绝缘柔性防火电缆,该电缆在导体外部设置了6层云母包带绕包耐火绝缘层,在耐火绝缘层上设有纵包、对焊的铜合金管并在铜合金管上设有非螺旋轧纹的金属护套,该电缆生产工艺复杂,成本较高,而且采用金属管绕包会限制电缆的柔性。 The patent document with the application number CN200920079117.8 discloses a mineral-insulated flexible fireproof cable, which only has a high-temperature-resistant mineral insulation layer outside the conductor, and does not clearly indicate which mineral insulation layer it is; the application number is CN200820160730.8 The patent document of discloses a metal sheath flexible fireproof cable, including a copper sheath with a cavity, at least one composite cable arranged in the cavity, although the copper sheath of the cable can be fireproof, but The thermal conductivity is very high, and the temperature of the conductor will rise rapidly in the event of a fire, which will destroy the conductivity of the conductor; the patent document with the application number CN200520073944.8 discloses an inorganic insulated flexible fireproof cable. Stratus mica-wrapped refractory insulating layer is wrapped around the refractory insulating layer. On the refractory insulating layer, there are longitudinally wrapped and butt-welded copper alloy tubes and non-spiral corrugated metal sheaths on the copper alloy tubes. The production process of this cable is complicated and the cost is high. Higher, and the use of metal tube wrapping will limit the flexibility of the cable.

实用新型内容 Utility model content

针对上述技术问题,本实用新型提供了一种属于额定电压0.6/1kV电力系统中的柔性防火电缆,本实用新型结构简单,耐火性能优越,低烟无毒,并具有高度柔软性。 Aiming at the above technical problems, the utility model provides a flexible fireproof cable belonging to a power system with a rated voltage of 0.6/1kV. The utility model has the advantages of simple structure, superior fire resistance, low smoke and non-toxicity, and high flexibility.

本实用新型的技术方案如下: The technical scheme of the utility model is as follows:

      本实用新型包括缆芯导体,在缆芯导体的外围顺序设置隔离层、绝缘层以及外护套,所述隔离层由合成云母带绕包构成,云母带绕包重叠率大于或等于20%,所述绝缘层及外护套分别为陶瓷化耐火硅橡胶材质; 所述缆芯导体采用镀锡铜单丝构成的束线按照左向正规绞合构成,所述缆芯导体各层绞合的节径比值分别由外层向内层遵从依次9加2的规则。 The utility model comprises a cable core conductor, and an isolation layer, an insulation layer and an outer sheath are sequentially arranged on the periphery of the cable core conductor. The isolation layer is composed of synthetic mica tape wrapping, and the mica tape wrapping overlap rate is greater than or equal to 20%. The insulating layer and the outer sheath are respectively made of ceramic refractory silicone rubber; The pitch diameter ratio follows the rule of 9 plus 2 from the outer layer to the inner layer.

本实用新型有益的技术效果在于: The beneficial technical effects of the utility model are:

1、隔离层为合成云母带,该材料膨胀系数小,介电强度大,电阻率高,介电常数均匀,特别是耐热等级高,耐温可大于1000℃,达到了A级耐火水平。 1. The isolation layer is a synthetic mica tape, which has a small expansion coefficient, high dielectric strength, high resistivity, uniform dielectric constant, especially high heat resistance, and the temperature resistance can be greater than 1000 ° C, reaching the A-level fire resistance level.

2、绝缘层和外护套均为陶瓷化耐火硅橡胶硫化弹性体,陶瓷化耐火硅橡胶的体积电阻率达2×1016Ω??cm,氧指数为42,既具有非常好的电绝缘性能,又具备优异的耐火、阻燃、低烟、无卤、无毒等性能,同时其燃烧后的残余物为陶瓷状硬壳,硬壳在600~1300℃高温下不熔融,不滴落,保证了火灾的情况下线路畅通,起到了坚固的保护作用,能给人员逃生或系统控制赢得宝贵的时间。陶瓷化耐火硅橡胶经硫化后,机械强度大大提升。采用这种设计可以省去常规矿物绝缘电缆的灌装、铜护套、拉拔等高难度工艺流程。 2. The insulating layer and the outer sheath are vulcanized elastomers of ceramic refractory silicone rubber. The volume resistivity of ceramic refractory silicone rubber is 2×10 16 Ω??cm, and the oxygen index is 42, which not only has very good electrical insulation It also has excellent fire resistance, flame retardant, low smoke, halogen-free, non-toxic and other properties. At the same time, the residue after combustion is a ceramic-like hard shell, which does not melt or drip at high temperatures of 600~1300°C , to ensure the smooth flow of the line in the event of a fire, and play a solid protective role, which can win valuable time for personnel to escape or system control. The mechanical strength of ceramic refractory silicone rubber is greatly improved after vulcanization. Adopting this design can save the difficult process such as filling, copper sheathing and drawing of conventional mineral insulated cables.

3、缆芯导体采用镀锡铜单丝构成的束线按照左向正规绞合构成,镀锡铜丝或其构成的束线较柔软,采用左向束绞方式,进一步使本实用新型的缆芯导体具有较好的柔性,这是因为均向一个方向扭绞,在弯曲时,各单线之间滑动余量较大,所以束线的弯曲性能好。本实用新型缆芯导体各层绞合的节径比由外层向内层遵从依次9加2规则,具有适中的节径比值,束线复绞容易成形而且使本实用新型有好的柔性,同时左向束绞使铜束线不容易散开。反之,节径比过小,束线不容易成形;节径比过大,则组合电缆柔性会降低。 3. The cable core conductor is made of tinned copper monofilaments, and the bundled wires made of tinned copper monofilaments are formed according to the left-handed normal twisting. The core conductors have good flexibility, because they are all twisted in one direction. When bending, the sliding margin between the individual wires is relatively large, so the bending performance of the bundled wires is good. The pitch diameter ratio of each layer of the cable core conductor twisted in the utility model follows the rule of 9 plus 2 from the outer layer to the inner layer, and has a moderate pitch diameter ratio. At the same time, the left-hand stranding makes it difficult for the copper wires to scatter. Conversely, if the pitch-diameter ratio is too small, the harness is not easy to form; if the pitch-diameter ratio is too large, the flexibility of the combined cable will be reduced.

附图说明 Description of drawings

图1为本实用新型示意图。 Fig. 1 is the utility model schematic diagram.

图中:1、缆芯导体;2、隔离层;3、绝缘层;4、外护套。 In the figure: 1. Cable core conductor; 2. Isolation layer; 3. Insulation layer; 4. Outer sheath.

具体实施方法 Specific implementation method

本实用新型包括缆芯导体1,在缆芯导体1的外围顺序设置隔离层2、绝缘层3以及外护套4,所述隔离层2由合成云母带绕包构成,云母带绕包重叠率大于或等于20%,所述绝缘层3及外护套4分别用陶瓷化耐火硅橡胶材质挤包;所述硅橡胶的硫化工艺采用常规工艺制作。上述各材质皆采用市售原料。 The utility model comprises a cable core conductor 1, and an isolation layer 2, an insulation layer 3 and an outer sheath 4 are sequentially arranged on the periphery of the cable core conductor 1. The isolation layer 2 is composed of a synthetic mica tape wrapping, and the mica tape wrapping overlap rate Greater than or equal to 20%, the insulating layer 3 and the outer sheath 4 are respectively extruded with vitrified refractory silicone rubber; the vulcanization process of the silicone rubber is made by a conventional process. All the materials mentioned above are commercially available raw materials.

缆芯导体1采用镀锡铜单丝构成的束线按照左向正规绞合构成, The cable core conductor 1 is composed of tinned copper monofilament bundles according to left-hand normal twisting,

   其排列结构为:最内层为1根束线,次内层均匀排列6根束线或镀锡铜丝,再向外时每层增加6根束线,绞合方式均为正规排列同心绞合,绞合的节径比从外向内依次为9,11,13,15……。缆芯导体1绞合的层数(或缆芯导体1的截面积)以及镀锡铜丝或束线的线径由电缆的电流容量按照常规设计取值。束线的聚束设备及电缆的复绞设备为常规设备。  Its arrangement structure is: the innermost layer is 1 bundled wire, and the second inner layer is evenly arranged with 6 bundled wires or tinned copper wires, and then 6 bundled wires are added to each layer when going outward, and the twisting method is regular arrangement concentric twisting Combined, the pitch ratio of stranding is 9, 11, 13, 15... from outside to inside. The number of stranded layers of the cable core conductor 1 (or the cross-sectional area of the cable core conductor 1 ) and the diameter of the tinned copper wire or bundled wire are determined by the current capacity of the cable according to the conventional design. The bunching equipment for bundled wires and the multi-twisting equipment for cables are conventional equipment. the

Claims (3)

1.一种柔性防火电缆,包括缆芯导体,其特征在于:在缆芯导体的外围顺序设置隔离层、绝缘层以及外护套,所述隔离层由合成云母带绕包构成,所述绝缘层及外护套分别为陶瓷化耐火硅橡胶材质; 所述缆芯导体采用镀锡铜单丝构成的束线按照左向正规绞合构成。 1. A flexible fireproof cable, comprising a cable core conductor, is characterized in that: an isolation layer, an insulating layer and an outer sheath are sequentially arranged on the periphery of the cable core conductor, and the isolation layer is formed by wrapping a synthetic mica tape, and the insulation The layer and the outer sheath are respectively made of vitrified refractory silicone rubber; the cable core conductor is made of tinned copper monofilament, and the bundled wires are formed by left-hand normal twisting. 2.根据权利要求1所述柔性防火电缆,其特征在于所述缆芯导体各层绞合的节径比值分别由外层向内层依次遵从9加2的规则。 2. The flexible fireproof cable according to claim 1, characterized in that the ratio of the pitch diameters of each layer of the core conductor twisted follows the rule of 9 plus 2 from the outer layer to the inner layer. 3.根据权利要求1所述柔性防火电缆,其特征在于所述隔离层的绕包结构中,云母带绕包重叠率大于或等于20%。 3. The flexible fireproof cable according to claim 1, characterized in that in the wrapping structure of the isolation layer, the mica tape wrapping overlap rate is greater than or equal to 20%.
CN2011202124462U 2011-06-22 2011-06-22 Flexible fireproof cable Expired - Fee Related CN202093875U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102800384A (en) * 2012-07-20 2012-11-28 上海市高桥电缆厂有限公司 High-temperature-resistant mineral-insulated flexible cable and manufacturing method thereof
CN112857603A (en) * 2021-03-02 2021-05-28 远东电缆有限公司 High-temperature-resistant cable for wind power and monitoring device thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102800384A (en) * 2012-07-20 2012-11-28 上海市高桥电缆厂有限公司 High-temperature-resistant mineral-insulated flexible cable and manufacturing method thereof
CN112857603A (en) * 2021-03-02 2021-05-28 远东电缆有限公司 High-temperature-resistant cable for wind power and monitoring device thereof

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20111228

Termination date: 20160622