CN202067665U - Coil winding machine controller and coil winding machine - Google Patents
Coil winding machine controller and coil winding machine Download PDFInfo
- Publication number
- CN202067665U CN202067665U CN2010206463288U CN201020646328U CN202067665U CN 202067665 U CN202067665 U CN 202067665U CN 2010206463288 U CN2010206463288 U CN 2010206463288U CN 201020646328 U CN201020646328 U CN 201020646328U CN 202067665 U CN202067665 U CN 202067665U
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Abstract
The utility model discloses a coil winding machine controller, used for controlling a coil winding machine. The coil winding machine controller comprises a first motor, used for controlling coil arrangement by the coil winding machine; a second motor, used for controlling coil winding by the coil winding machine; and a master control CPU unit, used for simultaneously controlling speeds and positions of the first motor and the second motor. Further, the utility model also provides a coil winding machine. Thus, according to the utility model, work of the coil winding machine controller is more stable; and coiling quality of the coil winding machine is improved.
Description
Technical field
The utility model relates to the coil winding machine field, relates in particular to a kind of coil winding machine controller and coil winding machine thereof.
Background technology
Making rapid progress of modern science and technology technology gets their way into people's lives numerous electronic products.For example various motor, fluorescent lamp ballast, all size transformer, television set.Middle week, inductance coil that broadcast receiver is used, line output transformer (high voltage package), high-tension coil on ignition and the mosquito killer, loudspeaker, earphone, the voice coil loudspeaker voice coil of microphone, various electric welding machines etc., every electric equipment products need turn to inductance coil with enamel covered wire mostly, these coils all need with coil winding machine come around.In addition, textile industry is used cotton more, the yarn group of the various suitable textile machines of coiling such as staple fibre line, split these all needs with a coil winding machine come around.Therefore, coil winding machine tool in industrial production plays a very important role, and the controller of coil winding machine also is the object of this those skilled in the art institute primary study all the time.
In the prior art, because dc brushless motor, volume is little, the speed height, and the efficient height, characteristics such as simple in structure are widely used as transformer, the power drive of coil winding machine equipment rolls such as inductance.But now control and the driving of dc brushless motor are independently to realize with module, and this scheme speed is controlled by aanalogvoltage, and the fluctuation of voltage causes the instability of speed, the influence of coil winding machine controller the quality of the product that winds the line.
In summary, existing coil winding machine control technology obviously exists inconvenience and defective, so be necessary to be improved on reality is used.
The utility model content
At above-mentioned defective, the purpose of this utility model is to provide a kind of coil winding machine controller and coil winding machine thereof, so that the work of coil winding machine controller is more stable, improves the coiling quality of coil winding machine.
To achieve these goals, the utility model provides a kind of coil winding machine controller, is used to control coil winding machine, comprising:
Be used to control first motor that described coil winding machine carries out winding displacement;
Be used to control second motor that described coil winding machine winds the line;
Be used for controlling simultaneously the speed of described first motor and second motor and the master cpu unit of position.According to described coil winding machine controller, described coil winding machine controller also comprises:
Be used to drive the first power of motor driver element of described first motor, the described first power of motor driver element is connected between the described master cpu unit and first motor;
Be used to drive the second power of motor driver element of described second motor, the described second power of motor driver element is connected between the described master cpu unit and second motor.
According to described coil winding machine controller, described coil winding machine controller also comprises:
Be used for first inductor that proportion integration differentiation is regulated is carried out in the speed and the position of described second motor, described first inductor is connected in described master cpu unit and the described second power of motor driver element.
According to described coil winding machine controller, the described first power of motor driver element comprises:
Be used for described first motor is carried out the L297 controller of logic control, and
Be used for described first motor is carried out the L298 motor-driven of power drive, and/or,
The described second power of motor driver element comprises:
Be used for Programmable Logic Controller that described second motor is carried out logic control; And
The three-phase bridge circuit of forming by six metal-oxide semiconductor fieldeffect transistors.
According to described coil winding machine controller, described first inductor is arranged in described second motor.
According to described coil winding machine controller, described first inductor is a hall sensor.
According to described coil winding machine controller, described first motor is a winding displacement stepping motor; Described second motor is a direct current brushless electric machine.
According to described coil winding machine controller, the described first power of motor driver element is a winding displacement stepping motor power drive unit; The described second power of motor driver element is a direct current brushless electrical power driver element.
According to described coil winding machine controller, described coil winding machine controller also comprises:
Be used to show the display unit of parameter input, running and the state of described coil winding machine controller, described display unit is connected in described master cpu unit;
Be used for the keyboard unit of the parameter input of described coil winding machine controller, described keyboard unit is connected in described master cpu unit;
The winding displacement initial point detecting unit that is used for the detection of the described first motor electrification reset winding displacement initial point, described winding displacement initial point detecting unit is connected in described master cpu unit;
The external key input unit of the outer button input that is used for the open and close of described coil winding machine controller and resets, described external key input unit is connected in described master cpu unit;
Be used for alternating voltage is converted to the power module unit of direct voltage of each cell operation needs of described coil winding machine controller, described power module unit is connected in described first motor, second motor and described master cpu unit.
In order to realize the foregoing invention purpose, the present invention also provides a kind of coil winding machine that comprises above-mentioned any described coil winding machine controller, and described coil winding machine controller comprises:
Be used to control first motor that described coil winding machine carries out winding displacement;
Be used to control second motor that described coil winding machine winds the line;
Be used for controlling simultaneously the speed of described first motor and second motor and the master cpu unit of position.
The utility model is controlled the work of winding displacement motor and coiling electric motor simultaneously by adopting a master cpu unit, has realized the PID adjusting to coiling electric motor by monolithic master control IC, and finishes the control to winding displacement motor speed position simultaneously; Real-time implementation to the interpolation operation of above-mentioned two motors, make the coiling electric motor speed control more stable, make the overall performance of coil winding machine controller more reliable and more stable, and simple in structure, integrated level is high.Further, also make and adopt the utility model to provide the work of coil winding machine more stable, performance is more superior.
Description of drawings
Fig. 1 is the structural representation of the coil winding machine controller that provides of the utility model;
Fig. 2 is the structural representation of the coil winding machine controller that provides of embodiment of the utility model.
Embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer,, the utility model is further elaborated below in conjunction with drawings and Examples.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
Basic thought of the present utility model is: the utility model carries out the control of speed and position to winding displacement motor and coiling electric motor simultaneously by a master cpu unit, by monolithic master control IC the PID of coiling electric motor is regulated, real-time implementation makes the coiling electric motor speed control more stable to the interpolation operation of above-mentioned two motors.
Referring to Fig. 1, the utility model provides a kind of coil winding machine controller 10, is used to control coil winding machine 100, comprising:
Be used to control first motor 11 that coil winding machine 100 carries out winding displacement;
Be used to control second motor 12 that coil winding machine 100 winds the line;
Be used for controlling simultaneously the speed of first motor 11 and second motor 12 and the master cpu unit 13 of position.In the utility model, the winding displacement operation of first motor, 11 control coil winding machines 100, the winding operation of second motor, 12 control coil winding machines 100, and above-mentioned two motors are controlled simultaneously by a master cpu unit 13, the interpolation operation of real-time implementation two motors, realized simultaneously PID (Proportion Integral Differential coefficient to second motor, 12 position and speeds, proportion integration differentiation) regulates, and the control of first motor, 11 velocity location, promoted the quality that coil winding machine 100 winds the line.And winding displacement is carried out in 10 pairs of coil winding machines of coil winding machine controller, 100 controls that utilize the utility model to provide, and can make coil winding machine 100 discharge flat pattern or ring-like line, has enriched the winding displacement function of coil winding machine 100.
It is most widely used a kind of regulative mode in the Industry Control that PID regulates, and it is actually by ratio, integration, three kinds of regulative modes of differential forms.Wherein proportional control action is the deviation of reaction system in proportion, and in a single day deviation has appearred in system, and ratio is regulated and produced regulating action immediately in order to reduce deviation.Autocatalytic reset action is to make system eliminate steady-state error, improves no margin.Derivation regulating action is the rate of change of reflection system deviation signal, has foresight, can predict the trend that deviation changes, and three kinds of rules are regulated in conjunction with forming PID.In the utility model, adopt the PID regulative mode, can make 10 operations of coil winding machine controller more stable.
In an embodiment of the present utility model, coil winding machine controller 10 also comprises:
The first power of motor driver element, 14, the first power of motor driver elements 14 that are used to drive first motor 11 are connected between the master cpu unit 13 and first motor 11;
The second power of motor driver element, 15, the second power of motor driver elements 15 that are used to drive second motor 12 are connected between the master cpu unit 13 and second motor 12.
The first power of motor driver element 14 and the second power of motor driver element 15 receive the control of master cpu unit 13, and drive described first motor 11 and second motor 12 respectively.Wherein, preferred, the first power of motor driver element 14 comprises:
Be used for L297 controller that first motor 11 is carried out logic control, and
Be used for first motor 11 is carried out the L298 motor-driven of power drive, and/or,
The second power of motor driver element 15 comprises:
Be used for Programmable Logic Controller that second motor 12 is carried out logic control; And
Three-phase bridge circuit by six MOS (metal---oxid---semiconductor, Metal-oxide-semicondutor) field-effect transistor composition.
The L297 controller that comprises in the first power of motor driver element 14 is the stepping motor nonshared control unit, and it can produce 4 phase control signals, can be used for computer-controlled two-phase bipolar with four single-phase stepper motors mutually; Can also adopt single four bats, two four bats, four phase eight beat mode control step motor.The L298 motor-driven then is a single chip integrated high voltage, high electric current, two-way full-bridge type motor-driven, be designed for connection standard TTL (Transistor-Transistor-Logic, the transistor-transistor logic level) logic level, drive inductive load, such as relay, coil, DC (Digital Channel, digital circuit) and stepping motor.And the L298 motor-driven provides two to enable input, can not rely under the situation of input signal, enables or forbid the L298 device.The transistorized reflector of L298 motor-driven low level connects together, and its corresponding outside port then can be used to connect an outside inductive reactance.The L298 motor-driven also provides an extra voltage input, so its logical circuit can be operated under the lower voltage.The Programmable Logic Controller that comprises in the second power of motor driver element 15 is realized second motor 12 is carried out logic control, the three-phase bridge circuit of selecting for use 6 metal-oxide-semiconductors to form in addition.Two above-mentioned power of motor driver elements will be controlled first motor 11 and 12 work of second motor more stably, can be as available technology adopting aanalogvoltage control mode, and produce the instability that voltage fluctuation causes first motor 11 and second motor, 12 speed.
In a preferred embodiment of the present utility model, coil winding machine controller 10 also comprises: be used for first inductor, 16, the first inductors 16 that the PID adjusting is carried out in the speed and the position of second motor 12 are connected in the master cpu unit 13 and the second power of motor driver element 15.First inductor 16 can be responded to the rotating speed of second motor 12 and the variation of position, simultaneously the coiling of coil winding machine 100 counted, and the commutation that realizes second motor 12.Preferably, first inductor 16 is arranged in second motor 12, can prevent of the influence of coil winding machine controller 10 surrounding environment like this to first inductor 16, some dusts first inductor 16 that drops for example, service behaviour to first inductor 16 produces harmful effect, the sensitivity that has improved first inductor 16.First inductor 16 is preferably hall sensor, can also be the inductor of other identical functions certainly, as photoelectric sensor etc.
In an embodiment of the present utility model, first motor 11 is a winding displacement stepping motor; Second motor 12 is a direct current brushless electric machine; Adopt the winding displacement of winding displacement step motor control coil winding machine 100, the coiling of dc brushless motor control coil winding machine 100.Therefore, the first power of motor driver element 14 is a winding displacement stepping motor power drive unit; The second power of motor driver element 15 is a direct current brushless electrical power driver element.
In addition, coil winding machine controller 10 also comprises:
Be used to show the display unit 17 of parameter input, running and the state of coil winding machine controller 10, display unit 17 is connected in master cpu unit 13;
Be used for the parameter input keyboard unit 18 of coil winding machine controller 10, keyboard unit 18 is connected in master cpu unit 13;
Be used for the winding displacement initial point detecting unit 19 of the detection of first motor, 11 electrification reset winding displacement initial points, winding displacement initial point detecting unit 19 is connected in master cpu unit 13;
The external key input unit 20 of the outer button input that is used for the open and close of coil winding machine controller 10 and resets, external key input unit 20 is connected in master cpu unit 13;
Be used for alternating voltage is converted to the power module unit 21 of direct voltage of each cell operation needs of coil winding machine controller 10, power module unit 21 is connected in first motor 11, second motor 12 and master cpu unit 13.
The utility model also provides a kind of coil winding machine 100 that comprises above-mentioned coil winding machine controller 10, and coil winding machine controller 10 comprises:
Be used to control first motor 11 that coil winding machine 100 carries out winding displacement;
Be used to control second motor 12 that coil winding machine 100 winds the line;
Be used for controlling simultaneously the speed of first motor 11 and second motor 12 and the master cpu unit 13 of position.
Wherein, the concrete structure of coil winding machine controller 10 all has description in above-mentioned a plurality of embodiment.And the coil winding machine 100 that the utility model provides is by the control of coil winding machine controller 10, the velocity location of first motor 11 and second motor 12 is controlled in realization simultaneously by master cpu unit 13, the interpolation operation of above-mentioned two motors of real-time implementation has promoted the quality that coil winding machine 100 winds the line.
In sum, the utility model is controlled the work of winding displacement motor and coiling electric motor simultaneously by adopting a master cpu unit, has realized the PID adjusting to coiling electric motor by monolithic master control IC, and finishes the control to winding displacement motor speed position simultaneously; Real-time implementation to the interpolation operation of above-mentioned two motors, make the coiling electric motor speed control more stable, make the overall performance of coil winding machine controller more reliable and more stable, and simple in structure, integrated level is high.Further, also make and adopt the utility model to provide the work of coil winding machine more stable, performance is more superior.
Certainly; the utility model also can have other various embodiments; under the situation that does not deviate from the utility model spirit and essence thereof; those of ordinary skill in the art work as can make various corresponding changes and distortion according to the utility model, but these corresponding changes and distortion all should belong to the protection range of the appended claim of the utility model.
Claims (10)
1. a coil winding machine controller is used to control coil winding machine, it is characterized in that, comprising:
Be used to control first motor that described coil winding machine carries out winding displacement;
Be used to control second motor that described coil winding machine winds the line;
Be used for controlling simultaneously the speed of described first motor and second motor and the master cpu unit of position.
2. coil winding machine controller according to claim 1 is characterized in that, described coil winding machine controller also comprises:
Be used to drive the first power of motor driver element of described first motor, the described first power of motor driver element is connected between the described master cpu unit and first motor;
Be used to drive the second power of motor driver element of described second motor, the described second power of motor driver element is connected between the described master cpu unit and second motor.
3. coil winding machine controller according to claim 2 is characterized in that, described coil winding machine controller also comprises:
Be used for first inductor that proportion integration differentiation is regulated is carried out in the speed and the position of described second motor, described first inductor is connected in described master cpu unit and the described second power of motor driver element.
4. coil winding machine controller according to claim 2 is characterized in that, the described first power of motor driver element comprises:
Be used for described first motor is carried out the L297 controller of logic control, and
Be used for described first motor is carried out the L298 motor-driven of power drive, and/or,
The described second power of motor driver element comprises:
Be used for Programmable Logic Controller that described second motor is carried out logic control; And
The three-phase bridge circuit of forming by six metal-oxide semiconductor fieldeffect transistors.
5. coil winding machine controller according to claim 2 is characterized in that, described first inductor is arranged in described second motor.
6. coil winding machine controller according to claim 2 is characterized in that, described first inductor is a hall sensor.
7. coil winding machine controller according to claim 1 is characterized in that, described first motor is a winding displacement stepping motor; Described second motor is a direct current brushless electric machine.
8. coil winding machine controller according to claim 2 is characterized in that, the described first power of motor driver element is a winding displacement stepping motor power drive unit; The described second power of motor driver element is a direct current brushless electrical power driver element.
9. coil winding machine controller according to claim 1 is characterized in that, described coil winding machine controller also comprises:
Be used to show the display unit of parameter input, running and the state of described coil winding machine controller, described display unit is connected in described master cpu unit;
Be used for the keyboard unit of the parameter input of described coil winding machine controller, described keyboard unit is connected in described master cpu unit;
The winding displacement initial point detecting unit that is used for the detection of the described first motor electrification reset winding displacement initial point, described winding displacement initial point detecting unit is connected in described master cpu unit;
The external key input unit of the outer button input that is used for the open and close of described coil winding machine controller and resets, described external key input unit is connected in described master cpu unit;
Be used for alternating voltage is converted to the power module unit of direct voltage of each cell operation needs of described coil winding machine controller, described power module unit is connected in described first motor, second motor and described master cpu unit.
10. coil winding machine that comprises any described coil winding machine controller of claim 1～9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206463288U CN202067665U (en) | 2010-12-07 | 2010-12-07 | Coil winding machine controller and coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206463288U CN202067665U (en) | 2010-12-07 | 2010-12-07 | Coil winding machine controller and coil winding machine |
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| Publication Number | Publication Date |
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| CN202067665U true CN202067665U (en) | 2011-12-07 |
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| CN2010206463288U Expired - Fee Related CN202067665U (en) | 2010-12-07 | 2010-12-07 | Coil winding machine controller and coil winding machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103680925A (en) * | 2013-12-29 | 2014-03-26 | 苏州市峰之火数码科技有限公司 | High-precision automatic-correction manual wire arrangement machine for I-shaped inductor |
| CN106325318A (en) * | 2016-08-24 | 2017-01-11 | 廖建航 | Application method of open-loop control in vertical winding machine and application system thereof |
| CN106774142A (en) * | 2016-12-20 | 2017-05-31 | 中达电通股份有限公司 | Coil winding machine electronic cam control system and control method |
| WO2018035788A1 (en) * | 2016-08-24 | 2018-03-01 | 廖建航 | Application method and system for open loop control in vertical winding machine |
| WO2018035789A1 (en) * | 2016-08-24 | 2018-03-01 | 廖建航 | Application method and system for closed loop control in vertical winding machine |
-
2010
- 2010-12-07 CN CN2010206463288U patent/CN202067665U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103680925A (en) * | 2013-12-29 | 2014-03-26 | 苏州市峰之火数码科技有限公司 | High-precision automatic-correction manual wire arrangement machine for I-shaped inductor |
| CN106325318A (en) * | 2016-08-24 | 2017-01-11 | 廖建航 | Application method of open-loop control in vertical winding machine and application system thereof |
| WO2018035788A1 (en) * | 2016-08-24 | 2018-03-01 | 廖建航 | Application method and system for open loop control in vertical winding machine |
| WO2018035789A1 (en) * | 2016-08-24 | 2018-03-01 | 廖建航 | Application method and system for closed loop control in vertical winding machine |
| CN106774142A (en) * | 2016-12-20 | 2017-05-31 | 中达电通股份有限公司 | Coil winding machine electronic cam control system and control method |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111207 Termination date: 20181207 |