CN202064340U - Intelligent early warning system for dynamic compactor - Google Patents
Intelligent early warning system for dynamic compactor Download PDFInfo
- Publication number
- CN202064340U CN202064340U CN2011200967257U CN201120096725U CN202064340U CN 202064340 U CN202064340 U CN 202064340U CN 2011200967257 U CN2011200967257 U CN 2011200967257U CN 201120096725 U CN201120096725 U CN 201120096725U CN 202064340 U CN202064340 U CN 202064340U
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- intelligent early
- dynamic compaction
- compaction machinery
- intelligent
- dynamic compactor
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Abstract
The utility model discloses an intelligent early warning system for a dynamic compactor. The system comprises sensors, an intelligent early warning terminal and an intelligent management terminal, wherein the sensors are arranged at corresponding positions of the dynamic compactor; the intelligent early warning terminal is in data communication with each sensor; the intelligent management terminal is in data communication with the intelligent early warning terminal through a wireless communication network; and the intelligent early warning terminal is arranged on the dynamic compactor and is provided with a dynamic compactor state database server and an alarm information transmitting module. The system has the advantages that: (1) safety early warning equipment of the dynamic compactor is perfected, and the system is an electric system which is designed special for the dynamic compactor; (2) safe operation data and danger signals of the dynamic compactor are recorded, so that powerful data is provided for fatigue damage and fatigue life of the dynamic compactor; (3) danger can be timely controlled by a monitoring center after being monitored, so that accidents are avoided from the point of view of prevention; and an effective monitoring platform is provided for a management organization; and (4) the working data of each dynamic compactor is read in real time and is automatically stored.
Description
Technical field
The present invention relates to the dynamic compaction machinery field, particularly a kind of dynamic compaction machinery intelligent early-warning system.
Background technology
Existing dynamic compaction machinery security monitoring product is mostly continued to use the electrical system of crawler crane, and protective device is only arranged.Security monitoring only limits to the self-monitoring of separate unit dynamic compaction machinery, and its typical case's representative is the limiter of moment system; Traditional limiter of moment can only can be realized the communication of separate unit mechanical signal by security limitations is carried out in the detection of lifting capacity, lifting altitude, jib change angle and angle of revolution.Because the strong operating mode of ramming is different from the working condition of crawler crane, so there is very big drawback in the safety detection of continuing to use, the one, can't really detect the required dangerous data of dynamic compaction machinery; The second, can't transmit danger signal to relevant departments, can only occur going for reason again after the accident.At present, the machinery that rams usefulness by force mostly is old crawler crane, and the old damaged condition of security detection equipment is serious, has seriously hindered the development of dynamic compaction machinery tool.
Summary of the invention
Goal of the invention: a kind of dynamic compaction machinery intelligent early-warning system is provided, this system is at the monitoring early warning and safety of dynamic compaction machinery, monitor the strong operation of ramming in real time, the danger signal that collection occurs is brought up to danger the aspect of prevention and management also for the design of special-purpose dynamic compaction machinery tool provides force data.
Technical scheme: a kind of dynamic compaction machinery intelligent early-warning system is provided.Described dynamic compaction machinery intelligent early-warning system comprises: the intelligent management terminal that is installed on the sensor of dynamic compaction machinery relevant position, the intelligent early-warning terminal of communicating by letter with each sensing data and communicates by letter with the intelligent early-warning terminal data by wireless communication networks; Described intelligent early-warning terminal is arranged on the dynamic compaction machinery; Described intelligent management terminal is provided with dynamic compaction machinery state database server and warning message sending module, and described dynamic compaction machinery state database server and warning message sending module are communicated by letter with the intelligent early-warning terminal data by wireless communication networks.
Wherein, described intelligent early-warning terminal comprises: fault diagnosis module and PLC controller, and each sensor input signal imports PLC into through fault diagnosis module; Described PLC controller is connected with buzzer, relay, hydraulic valve block, display and wireless communication module respectively.
Wherein, described PLC controller is connected with SD card and flash memory respectively by digital interface.
Beneficial effect: (1) perfect dynamic compaction machinery safe early warning equipment, be a kind of electrical system that designs specially at dynamic compaction machinery; (2) record dynamic compaction machinery safety work data and danger signal is for the fatigue failure of dynamic compaction machinery with provide force data fatigue life; (3) monitor after the danger and can control dangerous the generation timely, avoid accident from the angle of prevention by Surveillance center.For management unit provides effective supervising platform; (4) operational data that reads each dynamic compaction machinery is in real time also preserved data automatically.
Description of drawings
Fig. 1 is an embodiment of the invention dynamic compaction machinery intelligent early-warning system structure chart.
Fig. 2 is the intelligent early-warning terminal structure figure of embodiment of the invention dynamic compaction machinery intelligent early-warning system.
The specific embodiment
The present invention is described in detail below in conjunction with drawings and Examples.
As shown in Figure 1, the intelligent monitor system of dynamic compaction machinery has three aspects: one, intelligent early-warning terminal; Two, intelligent monitoring information transmission and communicate by letter (wireless communication networks); Three, intelligent monitoring management level (intelligent management terminal).
As shown in Figure 2, it is the controller of electric-control system that the intelligent early-warning terminal adopts PLC, digital quantity or analog signals by collections such as pulling force sensor, height limit sensors, overload limit sensors are passed to controller, process fault and tamper-proof diagnostic module (fault diagnosis module) in the signals transmission, when generation systems short circuit, short circuit or system mistake action, fault diagnosis module can send warning message.The signal that detected sends PLC to, and PLC handles the data that collect and export equipment such as control buzzer, relay, hydraulic valve block by the algorithm that configures; And the data after handling show on display by interface, comprise rotating speed, engine oil pressure, fuel liquid level, the cooling water temperature of motor, moment data, alarm signal etc.; There are SD card and flash memory in system, is used to store the dynamic compaction machinery job information, as shown in Figure 2; DTU links to each other with PLC by the RS485 interface, is used to finish the communication function with Surveillance center; Communication module is connected with control unit interface realizes communication function, in real time transmitting supervisory information.
Supervision and management center possesses powerful database server, that we adopt is SQL Server2005 SQLEXPRESS, the information that all receive, whether the analysis and judgement by database server dangerous signal, All Alerts and fault message are deposited in the SMS alarm table, according to the grade that danger takes place, the branch frequency sends note and knows that to relevant person in charge alarm signal stops.The data in real time of accepting shows not have to refresh and upgrade the convenient job information that shows dynamic compaction machinery intuitively.
Brief summary: the present invention is a kind of intelligent monitor system that designs at dynamic compaction machinery specially, comprise intelligent early-warning terminal, cordless communication network, supervision and management center, the intelligent early-warning terminal is characterised in that it has inherited the checkout equipment of power limit device, detect and also comprise fault diagnosis and artificial destruction early warning module, data acquisition and sending module, safety protection control and information logging modle but be not limited only to power limit device, with perfect very comprehensive of monitoring terminal; Utilize wireless network, realize having played the remote monitoring function of dynamic compaction machinery, and can send SMS alarm information according to the graduation of monitoring danger signal when monitoring the dynamic compaction machinery abnormal operating state; Supervision and management center can be consulted the dynamic compaction machinery performance from database, also can check the job information of dynamic compaction machinery by real-time monitoring, by managing of special account software special messenger's special project.
Above content be in conjunction with optimal technical scheme to further describing that the present invention did, can not assert that the concrete enforcement of invention only limits to these explanations.Concerning the general technical staff of the technical field of the invention, under the prerequisite that does not break away from design of the present invention, can also make simple deduction and replacement, all should be considered as protection scope of the present invention.
Claims (3)
1. dynamic compaction machinery intelligent early-warning system, it is characterized in that described dynamic compaction machinery intelligent early-warning system comprises: the intelligent management terminal that is installed on the sensor of dynamic compaction machinery relevant position, the intelligent early-warning terminal of communicating by letter and communicates by letter with the intelligent early-warning terminal data by wireless communication networks with each sensing data; Described intelligent early-warning terminal is arranged on the dynamic compaction machinery; Described intelligent management terminal is provided with dynamic compaction machinery state database server and warning message sending module, and described dynamic compaction machinery state database server and warning message sending module are communicated by letter with the intelligent early-warning terminal data by wireless communication networks.
2. dynamic compaction machinery intelligent early-warning system according to claim 1 is characterized in that, described intelligent early-warning terminal comprises: fault diagnosis module and PLC controller, and each sensor input signal imports PLC into through fault diagnosis module; Described PLC controller is connected with buzzer, relay, hydraulic valve block, display and wireless communication module respectively.
3. dynamic compaction machinery intelligent early-warning system according to claim 1 is characterized in that, described PLC controller is connected with SD card and flash memory respectively by digital interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200967257U CN202064340U (en) | 2011-04-06 | 2011-04-06 | Intelligent early warning system for dynamic compactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200967257U CN202064340U (en) | 2011-04-06 | 2011-04-06 | Intelligent early warning system for dynamic compactor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202064340U true CN202064340U (en) | 2011-12-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200967257U Expired - Fee Related CN202064340U (en) | 2011-04-06 | 2011-04-06 | Intelligent early warning system for dynamic compactor |
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| CN (1) | CN202064340U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105064319A (en) * | 2015-08-21 | 2015-11-18 | 四川九鼎智远知识产权运营有限公司 | Automatic construction system matched with dynamic compactor and construction method thereof |
| CN107152019A (en) * | 2017-05-27 | 2017-09-12 | 江阴市军炫智能装备有限公司 | Hydraulic vibroflotation device intelligence control system and its control method |
-
2011
- 2011-04-06 CN CN2011200967257U patent/CN202064340U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105064319A (en) * | 2015-08-21 | 2015-11-18 | 四川九鼎智远知识产权运营有限公司 | Automatic construction system matched with dynamic compactor and construction method thereof |
| CN107152019A (en) * | 2017-05-27 | 2017-09-12 | 江阴市军炫智能装备有限公司 | Hydraulic vibroflotation device intelligence control system and its control method |
| CN107152019B (en) * | 2017-05-27 | 2023-08-01 | 江阴市军炫智能装备有限公司 | Intelligent control system and control method for hydraulic vibroflotation device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111207 Termination date: 20140406 |