CN201665481U - Tower Crane Safety Monitoring System - Google Patents

Tower Crane Safety Monitoring System Download PDF

Info

Publication number
CN201665481U
CN201665481U CN201020123409.XU CN201020123409U CN201665481U CN 201665481 U CN201665481 U CN 201665481U CN 201020123409 U CN201020123409 U CN 201020123409U CN 201665481 U CN201665481 U CN 201665481U
Authority
CN
China
Prior art keywords
tower crane
data
recorder
module
tower
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201020123409.XU
Other languages
Chinese (zh)
Inventor
蔡福海
高顺德
黄良斌
刘路
高昂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHANGZHOU YILIYA HEAVY INDUSTRY MACHINERY TECHNOLOGY Co Ltd
Dalian University of Technology
Dalian Yiliya Construction Machinery Co Ltd
Original Assignee
CHANGZHOU YILIYA HEAVY INDUSTRY MACHINERY TECHNOLOGY Co Ltd
Dalian University of Technology
Dalian Yiliya Construction Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHANGZHOU YILIYA HEAVY INDUSTRY MACHINERY TECHNOLOGY Co Ltd, Dalian University of Technology, Dalian Yiliya Construction Machinery Co Ltd filed Critical CHANGZHOU YILIYA HEAVY INDUSTRY MACHINERY TECHNOLOGY Co Ltd
Priority to CN201020123409.XU priority Critical patent/CN201665481U/en
Application granted granted Critical
Publication of CN201665481U publication Critical patent/CN201665481U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Landscapes

  • Selective Calling Equipment (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

本实用新型公开了一种塔式起重机安全监控系统，包括记录仪、监控中心和移动GPRS网络，记录仪安装在塔式起重机上，用于采集并处理塔式起重机的各项数据，并通过移动GPRS网络将数据传送到监控中心，监控中心收集不同塔式起重机上的记录仪发来的数据，并对塔式起重机进行监控。本实用新型将GPRS远程通讯功能引入到安全记录仪中，提供了监控功能，同时为深层次的数据分析以及故障诊断提供技术可能，能够对塔机的运行进行故障诊断和预测，将安全生产提前到安全防护的层面上来。

The utility model discloses a tower crane safety monitoring system, which comprises a recorder, a monitoring center and a mobile GPRS network. The recorder is installed on the tower crane for collecting and processing various data of the tower crane, and the The GPRS network transmits the data to the monitoring center, and the monitoring center collects data from recorders on different tower cranes and monitors the tower cranes. The utility model introduces the GPRS remote communication function into the safety recorder, provides a monitoring function, and at the same time provides technical possibilities for in-depth data analysis and fault diagnosis, and can carry out fault diagnosis and prediction on the operation of the tower crane, and advance safety production Come to the level of security protection.

Description

The tower crane safety monitoring system
Technical field
The utility model relates to the tower crane safety monitoring system.
Background technology
At present, existing crane security monitoring product can be divided into the monitoring of unit local security, the monitoring of multimachine local security and crane remote security monitoring three major types.Unit local security monitor mode is used for the self-monitoring of separate unit hoisting crane, and its typical case's representative is the black box monitoring management system; It is anti-knock against each other of a tower group of planes and locality protection system that the typical case of multimachine local security monitoring uses, and adopts technology such as wireless telecommunications and digital aspect sensor; The crane remote security monitoring serves as typical case's representative with crane remote monitor and control and the intelligent maintenance system based on GPS/GPRS/GIS, has used computing machine and communication, the multinomial technology of message area.In sum, the existing domestic and international security monitoring system of hoister and the Ministry of Science and Technology mainly towards main engine plants, construction party and user, are difficult to solve difficult point problems such as the monitoring range that is brought by the unified supervision of government is big, hoisting crane model complexity, reliability requirement height, integrated management difficulty, standard range formulation in the project of grinding.Therefore, existing system with can not satisfy crane safety production supervision department of government demand in the project of grinding.
The utility model content
The purpose of this utility model is to provide the tower crane safety monitoring system, can satisfy the unified supervision of government to tower crane, overcomes the deficiencies in the prior art.
The technical scheme that realizes the utility model purpose is: the tower crane safety monitoring system, comprise recording instrument, monitoring and control centre and mobile GPRS network, recording instrument is installed on the tower crane, be used to gather and handle every data of tower crane, and data are sent to monitoring and control centre by mobile GPRS network, monitoring and control centre is collected the data that the recording instrument on the different tower cranes is sent, and tower crane is monitored.
Described recording instrument is provided with functional module, recording instrument is gathered every data of tower crane and is realized the Long-distance Control of monitoring and control centre to tower crane by functional module, and functional module comprises the anti-ECU electronic control unit of toppling of tower machine, safety in production logging modle, real time fail warning and trouble diagnosing early warning module.
Described recording instrument also is provided with GPRS module, data collection processor, trouble diagnosing treater and network communication processor; Described GPRS module adopts the SIM300 module, and recording instrument is connected to mobile GPRS network by the GPRS module; Described data collection processor adopts the F020 of Cygnal, is mainly used to from functional module acquired signal, output signal, clock input and man-machine contacts; Described trouble diagnosing treater also is the F020 that adopts Cygnal, is used for finishing faults analysis and time record function, and the data of trouble diagnosing treater are from data collection processor, and the two finishes data communication by high speed serial port; Described network communication processor adopts SM8958A, is used for cooperating the GPRS module to finish the GPRS communication function.
Described recording instrument also is provided with, SPI interface, button and telltale, SPI interface be used to hinder diagnostic processor with data storage to the SD card, button is used for recording instrument is set, telltale is used to show the parameter of various needs and Chinese operation indicating is provided.
Described monitoring and control centre comprises read-out and background data base server, read-out is used for the current operational factor of geographic position, mode of operation and any tower machine of local all the tower machines of character display tube, the background data base server is used for setting up Socket with the recording instrument of each tower machine and connects, carry out data storage, data between the comprehensive analyses different tower machines of the same type, set up knowledge base, remotely predicting tower machine fault sends alarming short message to the person liable.
The utlity model has following beneficial effect: (1) monitoring and control centre of the present utility model is collected the data that the recording instrument on the different tower cranes is sent, and tower crane monitored, this structure is incorporated into the GPRS remote communicating function in the safety recording instrument, monitoring function is provided, data analysis and trouble diagnosing for profound level provides the technology possibility simultaneously, can carry out trouble diagnosing and prediction to the operation of tower machine, safety in production be advanceed on the aspect of safety precaution.
(2) recording instrument of the present utility model is gathered every data of tower crane and is realized the Long-distance Control of monitoring and control centre to tower crane by functional module, the feasible artificial destruction ability of preventing that the utlity model has of this structure, be short circuit, open circuit and misoperation when the people appears in control loop, can in time send alarm message.
Description of drawings
For the easier quilt of content of the present utility model is clearly understood, according to specific embodiment also in conjunction with the accompanying drawings, the utility model is described in further detail, wherein below
Fig. 1 is a system works schematic diagram of the present utility model.
Fig. 2 is the structured flowchart of the utility model recording instrument.
Label is in the accompanying drawing:
Recording instrument 1, GPRS module 11, data collection processor 12, trouble diagnosing treater 13, network communication processor 14, SPI interface 15, button 16, telltale 17, monitoring and control centre 2, mobile GPRS network 3.
The specific embodiment
(embodiment 1)
See Fig. 1, present embodiment comprises recording instrument 1, monitoring and control centre 2 and mobile GPRS network 3.
Recording instrument 1 is installed on the tower crane, be used to gather and handle every data of tower crane, and data being sent to monitoring and control centre 2 by mobile GPRS network 3, monitoring and control centre 2 is collected the data that the recording instrument 1 on the different tower cranes is sent, and tower crane is monitored.
See Fig. 2, recording instrument 1 is provided with functional module, GPRS module 11, data collection processor 12, trouble diagnosing treater 13, network communication processor 14, SPI interface 15, button 16 and telltale 17.Recording instrument 1 is gathered every data of tower crane by functional module and is realized the Long-distance Control of 2 pairs of tower cranes of monitoring and control centre, and functional module comprises the anti-ECU electronic control unit of toppling of tower machine, safety in production logging modle, real time fail warning and trouble diagnosing early warning module; GPRS module 11 adopts the SIM300 module, and recording instrument 1 is connected to mobile GPRS network 3 by GPRS module 11; Data collection processor 12 adopts the F020 of Cygnal, is mainly used to from functional module acquired signal, output signal, clock input and man-machine contacts; Trouble diagnosing treater 13 also is the F020 that adopts Cygnal, is used for finishing faults analysis and time record function, and the data of trouble diagnosing treater 13 are from data collection processor 12, and the two finishes data communication by high speed serial port; Network communication processor 14 adopts SM8958A, is used for cooperating GPRS module 11 to finish the GPRS communication function; SPI interface 15 be used to hinder diagnostic processor 13 with data storage to the SD card; Button 16 is used for recording instrument 1 is set; Telltale 17 is used to show the parameter of various needs and Chinese operation indicating is provided.
Monitoring and control centre 2 is the current run action data of monitoring tower machine in real time, also can have access to job record before a certain the tower machine by network, the SD card in the recording instrument 1 of tower machine can also be taken out, directly in read its historic records in the heart.Monitoring and control centre 2 comprises read-out and background data base server, read-out is used for geographic position, the mode of operation of local all the tower machines of character display tube, green is normal, redness stops, yellow fault, the current operational factor that can also show any tower machine, the background data base server is used for setting up Socket with the recording instrument 1 of each tower machine and connects, carry out data storage, data between the comprehensive analyses different tower machines of the same type, set up knowledge base, remotely predicting tower machine fault sends alarming short message to the person liable.
Should be appreciated that specific embodiment described above only is used to explain the utility model, and be not used in qualification the utility model.Conspicuous variation of being extended out by spirit of the present utility model or change still are among the protection domain of the present utility model.

Claims (5)

1.一种塔式起重机安全监控系统，其特征在于：包括记录仪(1)、监控中心(2)和移动GPRS网络(3)，记录仪(1)安装在塔式起重机上，用于采集并处理塔式起重机的各项数据，并通过移动GPRS网络(3)将数据传送到监控中心(2)，监控中心(2)收集不同塔式起重机上的记录仪(1)发来的数据。1. a tower crane safety monitoring system is characterized in that: comprise recorder (1), monitoring center (2) and mobile GPRS network (3), recorder (1) is installed on the tower crane, for collecting And process various data of the tower cranes, and transmit the data to the monitoring center (2) through the mobile GPRS network (3), and the monitoring center (2) collects the data sent by the recorders (1) on different tower cranes. 2.根据权利要求1所述的塔式起重机安全监控系统，其特征在于：所述记录仪(1)设有功能模块，记录仪(1)通过功能模块采集塔式起重机的各项数据并实现监控中心(2)对塔式起重机的远程控制，功能模块包括塔机防倾覆电子控制模块、安全生产记录模块、实时故障报警与故障诊断预警模块。2. The tower crane safety monitoring system according to claim 1, characterized in that: the recorder (1) is provided with a functional module, and the recorder (1) collects various data of the tower crane through the functional module and realizes The monitoring center (2) remotely controls the tower crane, and its functional modules include a tower crane anti-overturning electronic control module, a safety production recording module, a real-time fault alarm and fault diagnosis and early warning module. 3.根据权利要求2所述的塔式起重机安全监控系统，其特征在于：所述记录仪(1)还设有GPRS模块(11)、数据采集处理器(12)、故障诊断处理器(13)和网络通信处理器(14)；所述GPRS模块(11)采用SIM300模块，记录仪(1)通过GPRS模块(11)连接到移动GPRS网络(3)；所述数据采集处理器(12)采用Cygnal的F020，主要用来从功能模块采集信号、输出信号、时钟输入和人机交往；所述故障诊断处理器(13)也是采用Cygnal的F020，用来完成故障的分析和时间记录功能，故障诊断处理器(13)的数据来自数据采集处理器(12)，二者通过高速串行口完成数据通讯；所述网络通信处理器(14)采用SM8958A，用来配合GPRS模块(11)完成GPRS通讯功能。3. tower crane safety monitoring system according to claim 2, is characterized in that: described recorder (1) is also provided with GPRS module (11), data acquisition processor (12), fault diagnosis processor (13) ) and network communication processor (14); described GPRS module (11) adopts SIM300 module, recorder (1) is connected to mobile GPRS network (3) by GPRS module (11); described data acquisition processor (12) Adopt the F020 of Cygnal, be mainly used for gathering signal, output signal, clock input and man-machine communication from functional module; Described fault diagnosis processor (13) also is to adopt the F020 of Cygnal, be used for the analysis and the time record function of finishing fault, The data of fault diagnosis processor (13) comes from data acquisition processor (12), and both complete data communication through high-speed serial port; Described network communication processor (14) adopts SM8958A, is used for cooperating with GPRS module (11) to complete GPRS communication function. 4.根据权利要求3所述的塔式起重机安全监控系统，其特征在于：所述记录仪(1)还设有，SPI接口(15)、按键(16)和显示器(17)，SPI接口(15)用于故障诊断处理器(13)将数据存储到SD卡上。4. tower crane safety monitoring system according to claim 3, is characterized in that: described recorder (1) is also provided with, SPI interface (15), button (16) and display (17), SPI interface ( 15) It is used for the fault diagnosis processor (13) to store data on the SD card. 5.根据权利要求4所述的塔式起重机安全监控系统，其特征在于：所述监控中心(2)包括显示屏和后台数据库服务器。 5. The tower crane safety monitoring system according to claim 4, characterized in that: the monitoring center (2) includes a display screen and a background database server. the
CN201020123409.XU 2010-03-04 2010-03-04 Tower Crane Safety Monitoring System Expired - Fee Related CN201665481U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020123409.XU CN201665481U (en) 2010-03-04 2010-03-04 Tower Crane Safety Monitoring System

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020123409.XU CN201665481U (en) 2010-03-04 2010-03-04 Tower Crane Safety Monitoring System

Publications (1)

Publication Number Publication Date
CN201665481U true CN201665481U (en) 2010-12-08

Family

ID=43266437

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201020123409.XU Expired - Fee Related CN201665481U (en) 2010-03-04 2010-03-04 Tower Crane Safety Monitoring System

Country Status (1)

Country Link
CN (1) CN201665481U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102602815A (en) * 2012-03-29 2012-07-25 宜昌市微特电子设备有限责任公司 Moment restrictor of crane based on GPRS (General Packet Radio Service) wireless communication and remote technical support
CN102633191A (en) * 2012-04-17 2012-08-15 河南高翔电器有限公司 Distributed crane detection and control system
CN105152046A (en) * 2015-08-31 2015-12-16 青岛海尔科技有限公司 Tower crane monitoring method, device and system
CN108128704A (en) * 2018-01-22 2018-06-08 常州力航电气科技有限公司 A kind of security monitoring management system for tower crane with improper power down function
CN111115456A (en) * 2019-12-31 2020-05-08 博睿斯重工股份有限公司 Crane remote diagnosis system and fault diagnosis method in clean environment

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102602815A (en) * 2012-03-29 2012-07-25 宜昌市微特电子设备有限责任公司 Moment restrictor of crane based on GPRS (General Packet Radio Service) wireless communication and remote technical support
CN102602815B (en) * 2012-03-29 2013-11-20 宜昌市微特电子设备有限责任公司 Moment restrictor of crane based on GPRS (General Packet Radio Service) wireless communication and remote technical support
CN102633191A (en) * 2012-04-17 2012-08-15 河南高翔电器有限公司 Distributed crane detection and control system
CN105152046A (en) * 2015-08-31 2015-12-16 青岛海尔科技有限公司 Tower crane monitoring method, device and system
CN108128704A (en) * 2018-01-22 2018-06-08 常州力航电气科技有限公司 A kind of security monitoring management system for tower crane with improper power down function
CN111115456A (en) * 2019-12-31 2020-05-08 博睿斯重工股份有限公司 Crane remote diagnosis system and fault diagnosis method in clean environment

Similar Documents

Publication Publication Date Title
CN201406235Y (en) Dynamic intelligent monitoring device for elevator
CN102162773B (en) Clustered-type bridge health real-time monitoring system and method based on wireless communication technology
CN203133577U (en) Remote inspection tour monitoring and alarm device for medical equipment
CN104716741B (en) Transformer station's remote supervision system and remote monitoring method thereof
CN101885451A (en) Tower Crane Intelligent Early Warning System
CN201666248U (en) Natural gas compressor state detection and failure predication system
CN104580311A (en) Internet of Things system for monitoring and controlling indoor environment or in-vehicle environment and monitoring and controlling method of Internet of Things system
CN205647550U (en) Monitoring system for intelligence laboratory
CN103914044A (en) Intelligent online monitoring protection device
CN105699827A (en) Intelligent power transmission line comprehensive monitoring and analysis and integrated operation and maintenance system
CN105446197B (en) A kind of column control ground critical data detection device
CN208534472U (en) An oilfield RTU monitoring system
CN212060942U (en) Monitoring system based on cloud platform
CN201850094U (en) Intelligent early warning system for tower crane
CN203850922U (en) Secondary equipment system with stable operation and easy monitoring
CN103312758B (en) Spherical tank health monitoring system based on wireless sensing nodes
CN201240776Y (en) Data logger of tower crane
CN103552942A (en) Remote tower crane monitoring circuit with self-diagnostic function
CN201774553U (en) A monitoring device and system for high-speed comprehensive detection train detection equipment
CN201117066Y (en) Pumping well automatic monitoring and anti-theft system
CN212845848U (en) Alternating current insulation monitoring device
CN102951516A (en) System for monitoring running state of elevator
CN104410376A (en) Power amplifier system capable of monitoring fault
CN206132131U (en) City piping lane on -line monitoring system based on optical fiber sensing and shimmer monitoring technology
CN104765311A (en) Pumping well monitoring and early warning device

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20101208

Termination date: 20150304

EXPY Termination of patent right or utility model