CN202058488U - Heatproof reinforced mesh belt binding transposed wire - Google Patents

Heatproof reinforced mesh belt binding transposed wire Download PDF

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Publication number
CN202058488U
CN202058488U CN2011201456649U CN201120145664U CN202058488U CN 202058488 U CN202058488 U CN 202058488U CN 2011201456649 U CN2011201456649 U CN 2011201456649U CN 201120145664 U CN201120145664 U CN 201120145664U CN 202058488 U CN202058488 U CN 202058488U
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CN
China
Prior art keywords
paper
layer
nomex
wire
mesh belt
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Expired - Lifetime
Application number
CN2011201456649U
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Chinese (zh)
Inventor
刘顺荣
倪袁
杨文昌
徐月琴
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Shanghai Yanghang Copper Coltd
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Shanghai Yanghang Copper Coltd
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Priority to CN2011201456649U priority Critical patent/CN202058488U/en
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Publication of CN202058488U publication Critical patent/CN202058488U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a heatproof reinforced mesh belt binding transposed wire which is composed of bare copper flat wires, composite paint insulating layers, a polyester mesh belt insulating layer, a Dennison paper layer, and a Nomex layer. Each bare copper flat wire is coated with the composite paint insulating layer to form an enameled copper flat wire, and a plurality of the enameled copper flat wires are transposed by a transposition device to become an enameled core wiring harness. The bottom of the enameled core wiring harness is pasted with the Dennison paper layer, and the enameled core wiring harness pasted with the Dennison paper layer is coated with the polyester mesh belt insulating layer. The polyester mesh belt insulating layer is coated with the Nomex layer, and the Nomex layer is arranged on the bottom of the Dennison paper layer. The transposed wire bottom of the heatproof reinforced mesh belt binding transposed wire can carry out the electrical insulation and the heat isolation among wires after the molding of a transformer coil winding. Because the heatproof reinforced mesh belt binding transposed wire is arranged inside the winding, the temperature rise of the winding is higher than a contact surface of the winding to a transformer liquid coolant. With the help of the two added insulating papers, the electrical performance and the high temperature resistance performance of the transformer are effectively enhanced.

Description

Heat-resisting reinforced guipure binding transposed conductor
Technical field
The utility model belongs to the electric equipment technical field, is specifically related to a kind of heat-resisting reinforced guipure binding transposed conductor.
Background technology
So-called guipure binding transposed conductor is by the many enameling copper strap wires of making in advance, carries out rhythmic transposition on special use transposition production equipment, is twisted into enamelled wire heart yearn bundle, carries out continuously with the polyester mesh band then that rhythmic to hold binding fastening.This polyester guipure bonds together with the self-adhesive layer (epoxy heat bonding lacquer) on enamelled wire surface in the Transformer Winding dry run, thereby further improves globality, intensivism and the mechanical strength of transposed conductor.This transposed conductor is compared with traditional paper insulation transposed conductor, has good conductivity of heat, and rapid heat dissipation can reduce the operation temperature rise of transformer, increases the service life, and occupies little space because of insulating barrier simultaneously, can reduce volume of transformer, saves cost.
But, the electrical strength of heart yearn bundle is decreased owing to cancelled traditional paper insulation in the prior art.Particularly behind the coiling, lead is in contact with one another face and lacks that insulating protection easily produces Lou, creepage phenomenon, influences safe in utilization.
Summary of the invention
The purpose of this utility model is to provide a kind of heat-resisting reinforced guipure binding transposed conductor.
The heat-resisting reinforced band binding transposed conductor that the utility model proposes, by bare copper flat wire 1, compound varnished insulation layer 2, polyester webs tape insulation layer 3, Dan Nisong ply of paper 4 and Nomex (Nomex nylon) layer 5 are formed, wherein: all be coated with compound varnished insulation layer 2 outside the every bare copper flat wire 1, constitute enameling copper strap wire, many enameling copper strap wires are through the transposition of transposition equipment, be twisted into enamelled wire heart yearn bundle, enamelled wire heart yearn bundle bottom is pasted with Dan Nisong ply of paper 4, the enamelled wire heart yearn bundle that posts Dan Nisong ply of paper 4 is coated with polyester webs tape insulation layer 3, polyester webs tape insulation layer 3 external pasting have Nomex (Nomex nylon) layer 5, and Nomex (Nomex nylon) layer 5 is positioned at the loose ply of paper of red layer 4 bottoms.
In the utility model, described Dan Nisong ply of paper 4 is made of individual Dan Nisong paper, and Dan Nisong paper thickness is 0.075mm.
In the utility model, described compound varnished insulation layer 2 adds the compound lacquer of epoxy self-bonding by the polyester acetal and constitutes.
Manufacture method of the present utility model is as follows: heat-resisting reinforced guipure binding transposed conductor, after being the Dan Nisong paper that 0.075mm of lining is thick bottom transposed conductor enamel-cover heart yearn bundle before the guipure binding of guipure binding transposed conductor, the guipure that insulate is wrapped, at last again in insulation guipure transposed conductor product line bottom, the i.e. high temperature resistant NOMEX(Nomex (Nomex nylon) of cushioning one deck again in the outside, bottom surface of Dan Nisong paper) paper is formed.
The utility model adopts single face to have the Nomex(Nomex (Nomex nylon) of viscose glue) heat-resisting paper, sticky surface is pasted mutually with the lead guipure when being beneficial to use, guarantees that paper slip is not shifted.
The utility model design, make special-purposely, make the inboard Dan Nisong paper slip and the Nomex(Nomex (Nomex nylon) in the outside with spacing paper feeding frock) paper slip twines when transposed conductor is made that the process of guipure is forward and backward carries out paper feeding, spacing.Nurse is manually assisted in paster work, through repeatedly achieving success after the experiment.
The beneficial effects of the utility model are:
Transposed conductor of the present utility model bottom surface is carried out electric insulation between can be with each lead after the transformer coli winding moulding and is separated with heat energy and isolate.Because of being in the inside of winding, winding temperature rise is high with respect to the surface that contacts with the transformer cooling fluid, and behind these two kinds of insulating papers of cushioning, electric property, the resistance to elevated temperatures of transformer are all effectively promoted.This lead is applied to the strong current transformer winding, when transformer operation produces big heat energy, guarantees that winding does not break down or reduction of service life because of being heated.This product is applied to the heat-resisting high temperature transformer of big electric current of domestic certain popularity transformer co-partnership company, and applicable cases is good.Can reduce ageing of insulation speed, improve transformer useful life greatly.
Description of drawings
Fig. 1 is a structural diagrams of the present utility model.
Number in the figure: 1 is bare copper flat wire, and 2 for the polyester acetal adds the compound varnished insulation layer of epoxy self-bonding, and 3 is polyester webs tape insulation layer, and 4 is individual layer Dan Nisong paper, and 5 is the high temperature resistant NOMEX(Nomex (Nomex nylon) of one-side band viscose glue) paper.
Embodiment
Further specify the utility model in conjunction with the accompanying drawings below by example.
Embodiment 1: lead is by bare copper flat wire 1, compound varnished insulation layer 2, polyester webs tape insulation layer 3, Dan Nisong ply of paper 4 and Nomex (Nomex nylon) layer 5 are formed, all be coated with compound varnished insulation layer 2 outside the every bare copper flat wire 1, constitute enameling copper strap wire, many enameling copper strap wires are through the transposition of transposition equipment, be twisted into enamelled wire heart yearn bundle, enamelled wire heart yearn bundle bottom is pasted with Dan Nisong ply of paper 4, the enamelled wire heart yearn bundle that posts Dan Nisong ply of paper 4 is coated with polyester webs tape insulation layer 3, polyester webs tape insulation layer 3 external pasting have Nomex (Nomex nylon) layer 5, and Nomex (Nomex nylon) layer 5 is positioned at the loose ply of paper of red layer 4 bottoms.
The said structure transposed conductor is used for certain famous transformer co-partnership company, and its wire gauge is that 1.55mm * 7.45mm * 21(is solid conductor thickness a * width b * lead radical n in parallel).The solid conductor yield strength is δ 0.2 〉=170N/mm 2, surface applied polyester acetal adds the compound lacquer of epoxy self-bonding.Finished product transposed conductor structural requirement cross hatch is inner to be 0.075 mm with Dan Nisong paper thickness.The net encrust is with the thick Nomex(Nomex (Nomex nylon) of 0.05 mm) paper, 676 meters on every dish is long.Its technology making step is as follows:
1, draw out bare copper flat wire 1 by wire drawing machine, through behind the unwrapping wire apparatus for bending, produce up to specificationly, hardness reaches 170N/mm 2Bare copper flat wire 1.
2, the bare copper flat wire in the step 11 is added the compound lacquer of epoxy self-bonding through enamel-cover stove coating polyester acetal, after the multiple tracks coating, reach the insulation of customer requirements repeatedly.
3, the single enameled sheet wire that above two step process are produced (single wire gauge 1.55mm * 7.45mm :) amounts to 21 strand cages introducing transposition heads through the transposed conductor production equipment and makes out the transposed conductor that specification is 1.55mm * 7.45mm * 21.
4, this operation is that the key step of this utility model is poly-, be about to transposed conductor that step 3 makes out bag paper cage through the transposition machine, the Dan Nisong paper slip earlier that 0.075mm is thick before holding the polyester guipure, that 25mm is wide with special frock with the paper slip place mat in transposed conductor heart yearn bundle bottom and carry out spacing, prevent displacement, carry out again the polyester guipure twine wrapped, go out to wrap behind the paper cage again assemble the Nomex(Nomex (Nomex nylon) that single face has viscose glue through the design of controlling oneself) the spacing paper feeder of heat-resisting paper.After heat-resisting reinforced guipure binding transposed conductor is produced in traction.
In the above-mentioned technology, except designing the Nomex(Nomex (Nomex nylon) that spacing paper feeder and special facture single face have viscose glue voluntarily) the heat-resisting paper, all the other equipment are identical with former technology.

Claims (3)

1. a heat-resisting reinforced guipure bundlees transposed conductor, by bare copper flat wire (1), compound varnished insulation layer (2), polyester webs tape insulation layer (3), Dan Nisong ply of paper (4) and Nomex (Nomex nylon) layer (5) are formed, it is characterized in that the outer compound varnished insulation layer (2) that all is coated with of every bare copper flat wire (1), constitute enameling copper strap wire, many enameling copper strap wires are through the transposition of transposition equipment, be twisted into enamelled wire heart yearn bundle, enamelled wire heart yearn bundle bottom is pasted with Dan Nisong ply of paper (4), the enamelled wire heart yearn bundle that posts Dan Nisong ply of paper (4) is coated with polyester webs tape insulation layer (3), polyester webs tape insulation layer (3) external pasting has Nomex (Nomex nylon) layer (5), and Nomex (Nomex nylon) layer (5) is positioned at the red loose ply of paper of layer (4) bottom.
2. heat-resisting reinforced guipure binding transposed conductor according to claim 1 is characterized in that described Dan Nisong ply of paper (4) is made of individual Dan Nisong paper, and Dan Nisong paper thickness is 0.075mm.
3. heat-resisting reinforced guipure binding transposed conductor according to claim 1 is characterized in that described compound varnished insulation layer (2) adds the compound lacquer of epoxy self-bonding by the polyester acetal and constitutes.
CN2011201456649U 2011-05-10 2011-05-10 Heatproof reinforced mesh belt binding transposed wire Expired - Lifetime CN202058488U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011201456649U CN202058488U (en) 2011-05-10 2011-05-10 Heatproof reinforced mesh belt binding transposed wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011201456649U CN202058488U (en) 2011-05-10 2011-05-10 Heatproof reinforced mesh belt binding transposed wire

Publications (1)

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CN202058488U true CN202058488U (en) 2011-11-30

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105390258A (en) * 2015-11-25 2016-03-09 山东电力设备有限公司 E turn insulation class 220kV transformer
CN106229079A (en) * 2016-08-23 2016-12-14 无锡益联机械有限公司 A kind of preparation technology of power transformer transposed conductor
CN109003708A (en) * 2018-07-26 2018-12-14 江苏中容电气有限公司 A kind of reinforcement property insulation net packet semihard self-adhering transposed conductor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105390258A (en) * 2015-11-25 2016-03-09 山东电力设备有限公司 E turn insulation class 220kV transformer
CN106229079A (en) * 2016-08-23 2016-12-14 无锡益联机械有限公司 A kind of preparation technology of power transformer transposed conductor
CN109003708A (en) * 2018-07-26 2018-12-14 江苏中容电气有限公司 A kind of reinforcement property insulation net packet semihard self-adhering transposed conductor
CN109003708B (en) * 2018-07-26 2023-12-29 江苏中容电气有限公司 Semi-hard self-adhesive transposed conductor of reinforced insulating net bag

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CX01 Expiry of patent term

Granted publication date: 20111130

CX01 Expiry of patent term