CN202003744U - Meshed rope binding type self-adhesive acetal semi-hard enameled transposition conductor - Google Patents
Meshed rope binding type self-adhesive acetal semi-hard enameled transposition conductor Download PDFInfo
- Publication number
- CN202003744U CN202003744U CN2011200757386U CN201120075738U CN202003744U CN 202003744 U CN202003744 U CN 202003744U CN 2011200757386 U CN2011200757386 U CN 2011200757386U CN 201120075738 U CN201120075738 U CN 201120075738U CN 202003744 U CN202003744 U CN 202003744U
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- Prior art keywords
- acetal
- semihard
- self
- transposition
- paper
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- 239000004020 conductor Substances 0.000 title claims abstract description 36
- 230000017105 transposition Effects 0.000 title claims abstract description 32
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 title claims abstract description 27
- 239000000853 adhesive Substances 0.000 title abstract description 7
- 229920000728 polyester Polymers 0.000 claims abstract description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052802 copper Inorganic materials 0.000 claims abstract description 16
- 239000010949 copper Substances 0.000 claims abstract description 16
- 238000000576 coating method Methods 0.000 claims abstract description 15
- 239000010410 layer Substances 0.000 claims abstract description 14
- 239000012790 adhesive layer Substances 0.000 claims abstract description 10
- 239000003973 paint Substances 0.000 claims abstract description 9
- 125000003118 aryl group Chemical group 0.000 claims abstract description 6
- 238000009413 insulation Methods 0.000 claims description 16
- 239000011248 coating agent Substances 0.000 claims description 14
- 239000004593 Epoxy Substances 0.000 claims description 5
- 238000004804 winding Methods 0.000 abstract description 20
- 238000001035 drying Methods 0.000 abstract description 4
- 229920006334 epoxy coating Polymers 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004534 enameling Methods 0.000 description 3
- 239000004922 lacquer Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000001020 rhythmical effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Images
Landscapes
- Coils Of Transformers For General Uses (AREA)
- Insulating Of Coils (AREA)
Abstract
The utility model belongs to the technical field of electrical equipment, in particular discloses a meshed rope binding type self-adhesive acetal semi-hard enameled transposition conductor which can be widely applied to low-loss winding coils in a transformer, a motor, power equipment and other manufacturing electrical appliances, and belongs to a special wire for a high-capacity heavy-current transformer winding. The conductor comprises a transposition wire core comprising a plurality of semi-hard copper flat wires; an insulating paint layer is coated outside the semi-hard copper flat wires and is an acetal paint layer; a self-adhesive layer is coated outside a single acetal enameled wire; a polyester mesh tape is lapped outside the transposition wire core; outer insulating paper is lapped outside the polyester mesh tape; and aromatic paper or crepe paper is arranged at the bottom of the transposition wire core according to the need. The utility model has the advantages that: the self-adhesive semi-hard transposition wire core is formed by arranging an epoxy coating with the self-adhesive characteristic on the basis of a common acetal enameled wire, and when the transposition wire core is wound into a winding, the self-adhesive coatings between the enameled wires are adhered together in the process of drying the winding, so that single enameled wire can be adhered into a whole permanently. Therefore, the mechanical strength of the whole transposition wire core and the winding is greatly improved.
Description
Technical field
The utility model belongs to technical field of electrical equipment, be specially a kind of netted rope binding type self-adhesion acetal semihard enamel-cover transposed conductor that transformer, motor, power equipment etc. are made the low-loss winding coil in the electrical equipment that is widely used in, belonging to is the special line of using of big capacity strong current transformer winding.
Background technology
Mostly existing transposed conductor is directly to add insulating paper outside lead, as number of patent application is 200620092245.2, patent name is the utility model patent of " inner shield combined shifting lead ", its technical scheme is as follows: the inner shield combined shifting lead, comprise single transposed conductor and, transposed conductor and constitute lining paper in the middle of being provided with between the metal flat alignment, its outsourcing insulating layer coating by many enamel-cover metal lenticular wires.Two transposed conductors and the centre, vertical arrangement is with the contacted many shielding conductors of leptoprosopy, shielding conductor twines insulation outward, above-mentioned single transposed conductor and be provided with the full packaged insulation materials layer outward.But this structure can cause the defective of transposed conductor poor radiation, and the oil sac between insulating paper and lead can influence the normal use of transposed conductor, and directly adding insulating paper at lead can make the oil duct size of lead increase, cause the overall diameter of whole transformer to increase, make the transformer manufacturing cost increase.
Summary of the invention:
The problems referred to above at existing lead exists now propose a kind of netted rope binding type self-adhesion acetal semihard enamel-cover transposed conductor, and its technical scheme is as follows:
A kind of netted rope binding type self-adhesion acetal semihard enamel-cover transposed conductor, comprise the transposition core, it is characterized in that: described transposition core comprises many semihard copper strap wires, and semihard copper strap wire outside scribbles the insulation enamelled coating, the insulation enamelled coating is the acetal enamelled coating, and described single acetal paint envelope curve outside scribbles self-adhesive layer; Described transposition core outside is surrounded with the polyester guipure.
Be provided with lining paper between described transposition core, transposition core bottom can be provided with aromatic series paper or crimped paper as required.
Described self-adhesive layer is an epoxy heat bonding enamelled coating.
Described many semihard copper strap wires are combined into two row that wide face is in contact with one another.
The number of plies that described polyester guipure twines is 1 layer.
The outer overlapping lapped insulation ply of paper of described polyester guipure removes when using coiling as protection.
Described being provided with between outer guipure and insulating paper layer torn rope.
The utility model advantage is:
1, the utility model is rational in infrastructure simple, manufactures easily, and cost is low.
2,, tack semihard transposition core is to increase the epoxy coating with self-adhesion characteristic to form on the basis of common acetal paint envelope curve, after winding transposition wire becomes winding, in the winding drying, bonding together mutually between enamelled wire from adhesive coating layer, making between the single enamelled wire can integral body of for good and all bonding one-tenth, thereby has improved whole transposed conductor and mechanical Strength for Winding greatly.
3, semi-hard conducting wire has improved the mechanical strength of lead self by particular processing technology, and self-adhesion and semihard transposed conductor have all improved the anti-sudden short circuit ability of winding in various degree, and both share the effect that can reach better.
4, the self-adhesive layer on polyester guipure and enamelled wire surface (epoxy heat bonding lacquer) in the winding drying course, can bond together, thereby further improves globality, intensivism and the mechanical strength of transposed conductor.
5, transposition core bottom or top can be provided with crimped paper as required, prevent that lead slides mutually when coiling, damage outer field guipure.
6, above-mentioned transposed conductor is compared with traditional paper insulation transposed conductor, has good conductivity of heat, and rapid heat dissipation can reduce the operation temperature rise of transformer, increases the service life, and occupies little space because of insulating barrier simultaneously, can reduce volume of transformer, saves cost.
Description of drawings
Fig. 1 is the utility model structural representation.
1, copper strap wire 2, insulation enamelled coating 3, polyester guipure.
Embodiment
A kind of netted rope binding type self-adhesion acetal semihard enamel-cover transposed conductor, comprise the transposition core, the transposition core comprises many semihard copper strap wires, and semihard copper strap wire outside scribbles the insulation enamelled coating, the insulation enamelled coating is the acetal enamelled coating, and described single acetal paint envelope curve outside scribbles self-adhesive layer; Described transposition core outside is surrounded with the polyester guipure, and the outer wrapped outer layer insulation paper of described polyester guipure is provided with lining paper between described transposition core, lining paper is a known technology in this area, and relevant criterion is arranged.Transposition core bottom can be provided with aromatic series paper or crimped paper as required.
Self-adhesive layer is an epoxy heat bonding enamelled coating, and many semihard copper strap wires are combined into two row that wide face is in contact with one another.The number of plies that the polyester guipure twines is 1 layer, and outer layer insulation paper is overlapping wrapped in polyester guipure outside, is provided with between outer guipure and insulating paper layer and tears rope.
Tack semihard transposition core is to increase the epoxy coating with self-adhesion characteristic to form on the basis of common acetal paint envelope curve.The many self-adhesion semihard acetal enameling copper strap wires of making in advance, be combined into two row that wide face is in contact with one another by certain radical, on request on two row enameled sheet wires and below do the same transposition that turns to along leptoprosopy, be twisted into enamelled wire heart yearn bundle, after winding transposition wire becomes winding, in the winding drying, bonding together mutually between enamelled wire from adhesive coating layer, making between the single enamelled wire can integral body of for good and all bonding one-tenth, thereby has improved whole transposed conductor and mechanical Strength for Winding greatly.Semi-hard conducting wire then is when producing solid conductor, has improved the mechanical strength of lead self by particular processing technology.Self-adhesion and semihard transposed conductor have all improved the anti-sudden short circuit ability of winding in various degree, and both share the effect that can reach better.
Lead is by the tack acetal enamel-cover semihard made in advance transposition core, carries out continuously with the polyester webs band then that rhythmic to hold binding fastening.This polyester guipure bonds together with the self-adhesive layer (epoxy heat bonding lacquer) on enamelled wire surface in the Transformer Winding dry run.The outer surface of the transposition core of forming at singularization root semihard enameling copper strap wire bundlees with the polyester webs band of transformer oil resistant, and can be as required add lining paper between core replacing, and the bottom is provided with aromatic series paper or crimped paper.
At the wrapped one deck insulating paper of skin, adopt overlapping wrappedly, protect netted insulating barrier, when coiling uses, pull in outer insulating paper the prepositioned rope of tearing and remove outer field insulating paper.Tearing the line that rope is common similar setline, being placed between outer guipure and insulating paper layer, in use; pullling line scratches insulating paper; remove insulating paper, the purpose of insulating paper is to get final product in order to protect whole lead not to be damaged in transportation, to remove when using coiling.
Can in transposition core bottom or top crimped paper be set as required in addition; Perhaps behind wrapped guipure insulating barrier, the aromatic series paper of being with tack is set on the bottom or the top of transposed conductor.Prevent that lead slides mutually when coiling, damage outer field guipure.
The hardness of lead is according to degree national standard JB/T6758-2007, different requirement of mechanical strength, the regulation disproportional extension strength Rp0.2:C1 Rp0.2 (〉 100 ~ 180 of double hard copper conductor) N/ mm
2C2 Rp0.2 (〉 180 ~ 220) N/ mm
2C3 Rp0.2 (〉 220 ~ 260) N/ mm
2Can be controlled at 0 ~+10% according to different hardness requirements, make hardness more uniform and stable, dispersed little.According to different electric insulation requirements, can select thin paint film 0.08-0.11mm or paste paint film 0.12-0.16mm for use, the self-adhesive layer thickness of hot sticky enameling copper strap wire is generally 0.03-0.05mm.Can produce the insulating varnish layer thickness according to customer requirement.
Replace conventional insulating paper wrapped with guipure as skin, its radiating effect be other kind transposed conductors can't compare, use netted insulation to come secure wires, the lacquer that relies on enamelled wire itself is as insulating between line, the guipure of special material is then selected in public insulation for use, the conductor of winding coil is directly contacted with transformer oil, eliminate the oil sac between insulating paper and lead, help improving the heat dispersion of transformer; Simultaneously can also reduce the size of oil duct, and can reduce the external diameter value of transformer, the manufacturing cost of transformer is further reduced.
Claims (7)
1. netted rope binding type self-adhesion acetal semihard enamel-cover transposed conductor, comprise the transposition core, it is characterized in that: described transposition core comprises many semihard copper strap wires (1), semihard copper strap wire (1) outside scribbles insulation enamelled coating (2), insulation enamelled coating (2) is the acetal enamelled coating, described single acetal paint envelope curve outside scribbles self-adhesive layer, and transposition core outside is surrounded with polyester guipure (3).
2. netted rope binding type self-adhesion acetal semihard enamel-cover transposed conductor according to claim 1 is characterized in that: be provided with lining paper between described transposition core, transposition core bottom is provided with aromatic series paper or crimped paper.
3. netted rope binding type self-adhesion acetal semihard enamel-cover transposed conductor according to claim 1, it is characterized in that: described self-adhesive layer is an epoxy heat bonding enamelled coating.
4. netted rope binding type self-adhesion acetal semihard enamel-cover transposed conductor according to claim 1, it is characterized in that: described many semihard copper strap wires are combined into two row that wide face is in contact with one another.
5. netted rope binding type self-adhesion acetal semihard enamel-cover transposed conductor according to claim 1 is characterized in that: the number of plies that described polyester guipure (3) twines is 1 layer.
6. according to any described netted rope binding type self-adhesion acetal semihard enamel-cover transposed conductor of claim 1-5, it is characterized in that: the outer overlapping lapped insulation ply of paper of described polyester guipure.
7. netted rope binding type self-adhesion acetal semihard enamel-cover transposed conductor according to claim 6, it is characterized in that: described being provided with between outer guipure and insulating paper layer torn rope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200757386U CN202003744U (en) | 2011-03-22 | 2011-03-22 | Meshed rope binding type self-adhesive acetal semi-hard enameled transposition conductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200757386U CN202003744U (en) | 2011-03-22 | 2011-03-22 | Meshed rope binding type self-adhesive acetal semi-hard enameled transposition conductor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202003744U true CN202003744U (en) | 2011-10-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200757386U Expired - Fee Related CN202003744U (en) | 2011-03-22 | 2011-03-22 | Meshed rope binding type self-adhesive acetal semi-hard enameled transposition conductor |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106229079A (en) * | 2016-08-23 | 2016-12-14 | 无锡益联机械有限公司 | A kind of preparation technology of power transformer transposed conductor |
| CN106448836A (en) * | 2016-12-06 | 2017-02-22 | 保定天威线材制造有限公司 | Partial self-adhesive enameling layer high temperature and high adhesive strength transposed wire and producing method thereof |
| CN106531292A (en) * | 2016-12-06 | 2017-03-22 | 保定天威线材制造有限公司 | High temperature high bonding strength transposed lead and manufacturing process thereof |
| CN107256739A (en) * | 2017-06-15 | 2017-10-17 | 江苏中容电气有限公司 | A kind of net pack transposition conducting wire structure |
| CN108831596A (en) * | 2018-07-26 | 2018-11-16 | 江苏中容电气有限公司 | A kind of EHV transformer high heat resistance insulation transposed conductor |
| CN108962460A (en) * | 2018-07-26 | 2018-12-07 | 江苏中容电气有限公司 | A kind of grid binding type self-adhesion reinforcement semihard transposed conductor |
| CN109036710A (en) * | 2018-07-26 | 2018-12-18 | 江苏中容电气有限公司 | A kind of net pack transposition conducting wire production technology |
-
2011
- 2011-03-22 CN CN2011200757386U patent/CN202003744U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106229079A (en) * | 2016-08-23 | 2016-12-14 | 无锡益联机械有限公司 | A kind of preparation technology of power transformer transposed conductor |
| CN106448836A (en) * | 2016-12-06 | 2017-02-22 | 保定天威线材制造有限公司 | Partial self-adhesive enameling layer high temperature and high adhesive strength transposed wire and producing method thereof |
| CN106531292A (en) * | 2016-12-06 | 2017-03-22 | 保定天威线材制造有限公司 | High temperature high bonding strength transposed lead and manufacturing process thereof |
| CN107256739A (en) * | 2017-06-15 | 2017-10-17 | 江苏中容电气有限公司 | A kind of net pack transposition conducting wire structure |
| WO2018228229A1 (en) * | 2017-06-15 | 2018-12-20 | 江苏中容电气有限公司 | Network packet transposition wire structure |
| CN108831596A (en) * | 2018-07-26 | 2018-11-16 | 江苏中容电气有限公司 | A kind of EHV transformer high heat resistance insulation transposed conductor |
| CN108962460A (en) * | 2018-07-26 | 2018-12-07 | 江苏中容电气有限公司 | A kind of grid binding type self-adhesion reinforcement semihard transposed conductor |
| CN109036710A (en) * | 2018-07-26 | 2018-12-18 | 江苏中容电气有限公司 | A kind of net pack transposition conducting wire production technology |
| CN108831596B (en) * | 2018-07-26 | 2024-01-19 | 江苏中容电气有限公司 | High heat-resistant insulation transposed conductor for ultrahigh voltage transformer |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 618200 Taizhou Road, Jiangsu Industrial Park, Sichuan, Deyang, No. 2, No. Patentee after: AVIC Baosheng Cable Co. Ltd. (Sichuan) Address before: Deyang City, Sichuan province Mianzhu 618200 what field town Sichuan Jinrui electrician limited liability company Patentee before: Sichuan Jinrui Electric Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111005 Termination date: 20170322 |
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| CF01 | Termination of patent right due to non-payment of annual fee |