CN202055972U - “楔形筒式瓦结构”的新型水轮机导轴承组件 - Google Patents

“楔形筒式瓦结构”的新型水轮机导轴承组件 Download PDF

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CN202055972U
CN202055972U CN2011200213090U CN201120021309U CN202055972U CN 202055972 U CN202055972 U CN 202055972U CN 2011200213090 U CN2011200213090 U CN 2011200213090U CN 201120021309 U CN201120021309 U CN 201120021309U CN 202055972 U CN202055972 U CN 202055972U
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bearing
bushing
main shaft
oil
wedged
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何成发
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HANGZHOU LIANYUAN HEAVY INDUSTRY MACHINERY CO LTD
HANGZHOU RESOURCE POWER EQUIPMENT CO Ltd
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HANGZHOU RESOURCE POWER EQUIPMENT CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

本实用新型涉及“楔形筒式瓦结构”的新型水轮机导轴承组件,其轴承瓦面设置数控加工形成的6个楔形瓦面,则在主轴外表面与轴瓦内表面形成6个楔形油槽,从而产生6个指向主轴旋转中心的径向支反力。楔形筒式稀油润滑轴承优点:a)主轴无轴领,加工方便,轴瓦摩擦半径小,轴承损耗小;b)轴瓦与主轴间自然形成的6组油楔,使得轴承支承刚性好,同时其承载在六个方向大小相等且方向均指向旋转中心,因此主轴运行稳定;c)轴瓦间具有较大的贮油槽,使瓦面充分润滑;d)楔形瓦面在制造厂内金加工而成,在工地安装时无需刮瓦,安装方便。

Description

“楔形筒式瓦结构”的新型水轮机导轴承组件
技术领域
本实用新型涉及一种水轮发电机的附件,尤其是涉及一种采用“楔形筒式瓦结构”的新型水轮机导轴承。 
背景技术
水轮发电机组中水轮机导轴承是水轮机机旋转运动轴系的一个支点,主要是承受水轮机的径向力。传统的水轮机筒式导轴承结构是:旋转主轴外表面及筒式轴承内表面都是加工成圆柱面,主轴旋转时,主轴必需要有一定摆度,形成偏心,轴承润滑油才会而在主轴外面与轴承内表面之间形成一个楔油槽,从而产生一个径向支反力,如图1所示。因此,采用传统的水轮机筒式导轴承支承的主轴并不能稳定的自中心旋转,反映到水轮机上,就是主轴摆度比较大,运行不是非常稳定。而且,如果摆度过大,轴承瓦合金也很容易发生烧瓦损坏事故。 
发明内容
本实用新型主要是解决上述现有技术所存在的技术问题,提供了一种采用“楔形筒式瓦结构”的新型水轮机导轴承组件。 
本实用新型的上述技术问题主要是通过下述技术方案得以解决的:“楔形筒式瓦结构”的新型水轮机导轴承组件,其轴承瓦面设置数控加工形成的6个楔形瓦面,则在主轴外表面与轴瓦内表面形成6个楔形油槽,从而产生6个指向主轴旋转中心的径向支反力。 
楔形筒式稀油润滑轴承优点 
a) 主轴无轴领,加工方便,轴瓦摩擦半径小,轴承损耗小。
b) 轴瓦与主轴间自然形成的6组油楔,使得轴承支承刚性好,同时其承载在六个方向大小相等且方向均指向旋转中心,因此主轴运行稳定。 
c) 轴瓦间具有较大的贮油槽,使瓦面充分润滑。 
d) 楔形瓦面在制造厂内金加工而成,在工地安装时无需刮瓦,安装方便。 
附图说明
图1为传统的水轮机筒式导轴承。 
图2为本实用新型的水轮机导轴承。 
图3为“楔形筒式瓦结构”的新型水轮机导轴承组件。 
具体实施方式
下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。 
如图2所示,“楔形筒式瓦结构”的新型水轮机导轴承组件,水轮机旋转主轴1为柱面形状,水轮机导轴瓦加工成6个楔形瓦面,轴瓦安装在轴承座上,下油盆安装在主轴上,当主轴1旋转时,主轴1与轴瓦2之间形成6个楔形油槽3,下油盆润滑油经毕托管泵入上油箱,再沿楔形油槽3回流至下油盆,同时,润滑油润滑及冷却轴瓦2。 
“楔形筒式瓦结构”的新型水轮机导轴承组件有下面几部分构成,如图3所示: 
a) 轴承座,轴承座形成导轴承的上油箱,机组运行时,轴承润滑油均循环至上油箱内。
b) 下油盆,下油盆与旋转主轴固定在一起,与主轴一起旋转,主轴静止时,轴承润滑油均存贮在下油盆内。 
c) 轴瓦,轴瓦采用分半结构,轴瓦内表面加工成6个楔形瓦面。轴瓦固定在轴承座上。 
轴承润滑油循环示意如下:停机时,轴承润滑油都汇集在下油盆内,当主轴旋转,下油盆内的油将随转动油盆一起旋转,形成圆周方向上的速度头,由润滑油经毕托管进入上油箱,如经计算,润滑油需要冷却,则毕托管直接将油打入轴承外置式冷却器,经冷却后,回至上油箱,上油箱的油再经轴承瓦面与主轴表面之间隙回流至下油盆,在回流的过程中,润滑油润滑并冷却轴瓦,这就形成轴承的油路循环。 
为了监测轴承的工作状态,在轴承本体一般配置有下列监测仪表: 
a)  轴瓦测温元件,监测轴瓦的运行温度,温度过高时报警。
b)  油温测温元件,监测润滑油的运行温度,温度过高时报警。 
c)  润滑油位信号装置,监测轴承运行时的润滑油液位,液位过高或过低时报警。 
最后,应当指出,以上实施例仅是本实用新型较有代表性的例子。显然,本实用新型不限于上述实施例,还可以有许多变形。凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均应认为属于本实用新型的保护范围。 

Claims (1)

1.“楔形筒式瓦结构”的新型水轮机导轴承组件,导轴承轴瓦为楔形瓦面,其特征在于:导轴瓦采用数控加工成的6只楔形瓦面,其与主轴之间形成6个楔形油槽。
CN2011200213090U 2011-01-24 2011-01-24 “楔形筒式瓦结构”的新型水轮机导轴承组件 Expired - Lifetime CN202055972U (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109268661A (zh) * 2018-11-14 2019-01-25 扬州大学 一种大型泵站立式异步电机上油缸内润滑油自循环装置及其应用方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109268661A (zh) * 2018-11-14 2019-01-25 扬州大学 一种大型泵站立式异步电机上油缸内润滑油自循环装置及其应用方法

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