CN202039976U - Exhaust gas recirculation cooler with water jackets in gas chambers - Google Patents

Exhaust gas recirculation cooler with water jackets in gas chambers Download PDF

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Publication number
CN202039976U
CN202039976U CN2011201332218U CN201120133221U CN202039976U CN 202039976 U CN202039976 U CN 202039976U CN 2011201332218 U CN2011201332218 U CN 2011201332218U CN 201120133221 U CN201120133221 U CN 201120133221U CN 202039976 U CN202039976 U CN 202039976U
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CN
China
Prior art keywords
air chamber
cooling tube
exhaust gas
water
cooler
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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CN2011201332218U
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Chinese (zh)
Inventor
官百俊
范正银
章帅
赵优琪
孙新国
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Zhejiang Yinlun Machinery Co Ltd
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Zhejiang Yinlun Machinery Co Ltd
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Priority to CN2011201332218U priority Critical patent/CN202039976U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The utility model belongs to the technical field of coolers and relates to an exhaust gas recirculation cooler with water jackets in gas chambers. The gas chambers with sandwiches are respectively fixed at two ends of a cylindrical shell; water tube joints are arranged on the outer shells of the gas chambers; connection plates are fixed on the inner walls of inner shells of the gas chambers; a cooling tube is arranged in the cylindrical shell; two ends of the cooling tube are fixed on the mounting holes of the two connection plates so that an exhaust gas channel is formed by the inner cavities of the gas chambers at two sides and the inner cavity of the cooling tube; the cooling tube is a spiral circular tube or a spiral flat tube; a plurality of evenly distributed water through holes are arranged at two ends of the cylindrical shell close to the connection plates; and an inner cavity formed by the sandwiches of the gas chambers is communicated with an inner cavity surrounded by the cylindrical shell, the cooling tube and the connection plates through the water through holes so as to form a water flow channel. The exhaust gas recirculation cooler has an anti-explosion function, is high in heat exchanging efficiency, and can be used on the exhaust pipe with full flow of a special vehicle or in an exhaust gas recycling system so as to reduce the temperature of exhaust gas.

Description

A kind of cooler for recycled exhaust gas of air chamber band jacket structure for water
Technical field
The utility model belongs to the cooler technical field, refers in particular to a kind of cooler for recycled exhaust gas of air chamber band jacket structure for water.
Background technique
The explosion--proof regulations regulation of China: any position of anti-explosion diesel engine surface temperature must not be above 150 ℃; The final delivery temperature of diesel engine must not be above 70 ℃.The purpose that the waste gas cooling processing device of anti-explosion diesel engine is set reaches this index exactly, and eliminates the cigarette charcoal.
The waste gas type of cooling can be divided into dry type cooling and wet type cooling, and vent systems comprises has started relief opening, pipeline, waste gas treatment case (wet type cooling), Explosion-resistant pale etc.For dry type cooling or the wet type cooling that guarantees following adopted can be cooled to waste gas below the safety temperature, it is that the pipeline that enters before dry cold radiator cooler or the wet type cooling unit is provided with water jacket that traditional way is given, or the plain tube bank cooler of an external belt water jacket is set.This kind chiller efficiency is low, volume and quality are big, dismounting is extremely inconvenient during cleaning, and summer ambient temperature than in higher, because cooling effect is undesirable, can only be with about gaseous effluent to 150 ℃, in addition higher, the exhaust gas temperature that causes entering dry cold radiator cooler or wet type cooling unit is than higher, so cause delivery temperature can near in addition be higher than 70 ℃.
Traditional cooler for recycled exhaust gas air chamber is not provided with water jacket, and the waste gas intake temperature is generally at 500 ℃--and between 800 ℃, the plenum surface temperature of inlet end can be than higher, easily to component or system impact on every side.
Summary of the invention
The purpose of this utility model provides the cooler for recycled exhaust gas of the better air chamber band jacket structure for water of a kind of radiating effect and reliability, make dry cold radiator cooler in the vent systems or wet type cooling unit more easily, more reliably waste gas is cooled to below 70 ℃ of national Abgasgesetz regulation, and self surface temperature can not surpass 150 ℃, thereby near component or system is not impacted.
The purpose of this utility model is achieved in that
A kind of cooler for recycled exhaust gas of air chamber band jacket structure for water, be fixed with the air chamber of strap clamp layer respectively at the two ends of cartridge type housing, be equipped with the water pipe adapter that is communicated with the air chamber inner chamber on each air chamber shell, be fixed with the joining plate that is evenly equipped with mounting hole on the inwall of air chamber inner casing, be provided with the cooling tube bundle of forming by some cooling tubes in the cartridge type housing, the two end part of cooling tube are fixed on the mounting hole of two joining plates, make the air chamber inner chamber and the cooling tube inner chamber of both sides form exhaust steam passage, described cooling tube is spiral pipe or spiral flat tube, cartridge type housing two ends are provided with several equally distributed water ports near the joining plate place, and the inner chamber of air chamber sandwiched formation is by water port and cartridge type housing, the inner chamber in cooling tube and joining plate besieged city is communicated with the formation flow channel.
Above-mentioned cartridge type housing is fixedlyed connected by end cap with the air chamber shell.
Above-mentioned spiral cooling tube is single head volute or multi-start helical tubes.
Adopt the arrangement of rhombus between the above-mentioned cooling tube, compact structure.
The O-ring seals sealing is adopted in the joint of above-mentioned water pipe adapter and air chamber shell.
Cooling water flows to the other end from flow channel one end, and the type of cooling can be reflux type or concurrent (with respect to the flow direction of waste gas in exhaust steam passage); Cooling tube bundle adopts the arrangement of rhombus, compact structure; The heat exchange efficiency of spiral cooling tube is very high, can reduce effectively about the exhaust gas temperature to 100 that enters before dry cold radiator cooler or the wet type cooling unit ℃, be convenient to follow-up dry cold radiator cooler or wet type cooling unit, more reliably delivery temperature be cooled to below 70 ℃ of national legislation regulation.
The utility model gives prominence to compared to existing technology and beneficial technical effects is:
1, the air chamber at cooler of the present utility model two ends is provided with interlayer, water flowing forms water jacket in the interlayer, thereby has explosion-proof function at special occasions (as the colliery), cooling water flows in the interlayer of air chamber, can make the temperature of air chamber outer surface can not be no more than 150 ℃ of national explosion--proof regulations regulation with all outer surfaces temperature of guaranteeing gaseous effluent above the temperature of cooling water.
2, cartridge type housing of the present utility model two ends are provided with several equally distributed holes, make water flow be tending towards homogenization.
3, cooling tube of the present utility model is spiral pipe or spiral flat tube, and sped structure has improved the heat exchange efficiency of cooler widely.
4, on the gas exhaust piping of the full flow that is applied in special vehicle of the present utility model or be applied in the gas recirculation system to reduce the temperature of waste gas.
Description of drawings
Fig. 1 is a schematic perspective view of the present utility model.
Fig. 2 is a structural representation of the present utility model.
Fig. 3 is the right elevation of Fig. 2.
Fig. 4 is a housing schematic representation of the present utility model.
Among the figure: 1-gaseous effluent, 101-water pipe adapter, 102-O shape seal ring, 103-joining plate, 104-end cap, 105-cartridge type housing, 106-water port, 2-air chamber, 201-air chamber shell, 202-air chamber inner casing, 3-cooling tube bundle, 301-cooling tube.
Embodiment
The utility model is further described with specific embodiment below in conjunction with accompanying drawing, referring to Fig. 1-4:
A kind of cooler for recycled exhaust gas 1 of air chamber band jacket structure for water, be fixed with the air chamber 2 of strap clamp layer respectively at the two ends of cartridge type housing 105, be equipped with the water pipe adapter 101 that is communicated with air chamber 2 inner chambers on each air chamber shell 201, be fixed with the joining plate 103 that is evenly equipped with mounting hole on the inwall of air chamber inner casing 202, be provided with the cooling tube bundle of forming by some cooling tubes 301 3 in the cartridge type housing 105, the two end part of cooling tube 301 are fixed on the mounting hole of two joining plates 103, make the air chamber inner chamber and the cooling tube inner chamber of both sides form exhaust steam passage, described cooling tube 301 is spiral pipe or spiral flat tube, cartridge type housing 105 two ends are provided with several equally distributed water ports 106 near connecting plate 103 places, and the inner chamber of air chamber sandwiched formation is by water port 106 and cartridge type housing 105, the inner chamber in cooling tube 301 and joining plate 103 besieged cities is communicated with the formation flow channel.
Fixedly connected by end cap 104 between above-mentioned cartridge type housing 105 and the interior edge face of air chamber shell 201.
Above-mentioned spiral cooling tube 301 is single head volute or multi-start helical tubes.
Be the arrangement of rhombus from end on observation between the above-mentioned cooling tube 301.
Above-mentioned water pipe adapter 101 is adopted 102 sealings of 0 shape seal ring with the joint of air chamber shell 201.
What should be understood that is: the foregoing description is just to explanation of the present utility model, rather than to restriction of the present utility model, any innovation and creation that do not exceed the utility model connotation scope all fall within the protection domain of the present utility model.

Claims (5)

1. the cooler for recycled exhaust gas of an air chamber band jacket structure for water, it is characterized in that: the air chamber that is fixed with the strap clamp layer at the two ends of cartridge type housing respectively, be equipped with the water pipe adapter that is communicated with the air chamber inner chamber on each air chamber shell, be fixed with the joining plate that is evenly equipped with mounting hole on the inwall of air chamber inner casing, be provided with the cooling tube bundle of forming by some cooling tubes in the cartridge type housing, the two end part of cooling tube are fixed on the mounting hole of two joining plates, make the air chamber inner chamber and the cooling tube inner chamber of both sides form exhaust steam passage, described cooling tube is spiral pipe or spiral flat tube, cartridge type housing two ends are provided with several equally distributed water ports near the connecting plate place, and the inner chamber of air chamber sandwiched formation is by water port and cartridge type housing, the inner chamber in cooling tube and joining plate besieged city is communicated with the formation flow channel.
2. the cooler for recycled exhaust gas of a kind of air chamber band jacket structure for water according to claim 1 is characterized in that: described cartridge type housing is fixedlyed connected by end cap with the air chamber shell.
3. the cooler for recycled exhaust gas of a kind of air chamber band jacket structure for water according to claim 1 is characterized in that: described spiral cooling tube is single head volute or multi-start helical tubes.
4. the cooler for recycled exhaust gas of a kind of air chamber band jacket structure for water according to claim 1 is characterized in that: the arrangement that adopts rhombus between the described cooling tube.
5. the cooler for recycled exhaust gas of a kind of air chamber band jacket structure for water according to claim 1 is characterized in that: the O-ring seals sealing is adopted in the joint of described water pipe adapter and air chamber shell.
CN2011201332218U 2011-04-29 2011-04-29 Exhaust gas recirculation cooler with water jackets in gas chambers Expired - Lifetime CN202039976U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011201332218U CN202039976U (en) 2011-04-29 2011-04-29 Exhaust gas recirculation cooler with water jackets in gas chambers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011201332218U CN202039976U (en) 2011-04-29 2011-04-29 Exhaust gas recirculation cooler with water jackets in gas chambers

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CN202039976U true CN202039976U (en) 2011-11-16

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013170559A1 (en) * 2012-05-15 2013-11-21 浙江银轮机械股份有限公司 Waste gas inlet end structure of egr cooler
CN104285120A (en) * 2012-05-15 2015-01-14 贝洱两合公司 Exhaust gas heat exchanger
CN105156235A (en) * 2015-09-22 2015-12-16 成都天地直方发动机有限公司 Explosion-proof electrically controlled EGR system for mine
CN107532927A (en) * 2015-04-24 2018-01-02 恩德莱斯和豪瑟尔两合公司 Purposes of the multiple thread in flame-proof type housing
CN111141164A (en) * 2019-12-31 2020-05-12 浙江银轮机械股份有限公司 Main board of intercooler, intercooler and manufacturing method of intercooler
US11486337B2 (en) 2019-09-06 2022-11-01 Deere & Company Integrated exhaust system apparatus

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013170559A1 (en) * 2012-05-15 2013-11-21 浙江银轮机械股份有限公司 Waste gas inlet end structure of egr cooler
CN104285120A (en) * 2012-05-15 2015-01-14 贝洱两合公司 Exhaust gas heat exchanger
CN104797805A (en) * 2012-05-15 2015-07-22 浙江银轮机械股份有限公司 Waste gas inlet end structure of EGR cooler
US9157397B2 (en) 2012-05-15 2015-10-13 Zhejiang Yinlun Machinery Co., Ltd. Exhaust gas inlet structure of an exhaust gas recirculation cooler
CN104285120B (en) * 2012-05-15 2017-05-03 马勒国际公司 Exhaust gas heat exchanger
US9791214B2 (en) 2012-05-15 2017-10-17 Mahle International Gmbh Exhaust gas heat exchanger
CN104797805B (en) * 2012-05-15 2018-05-11 浙江银轮机械股份有限公司 A kind of gas inlet end structure of cooler for recycled exhaust gas
CN107532927A (en) * 2015-04-24 2018-01-02 恩德莱斯和豪瑟尔两合公司 Purposes of the multiple thread in flame-proof type housing
CN105156235A (en) * 2015-09-22 2015-12-16 成都天地直方发动机有限公司 Explosion-proof electrically controlled EGR system for mine
US11486337B2 (en) 2019-09-06 2022-11-01 Deere & Company Integrated exhaust system apparatus
CN111141164A (en) * 2019-12-31 2020-05-12 浙江银轮机械股份有限公司 Main board of intercooler, intercooler and manufacturing method of intercooler
WO2021136017A1 (en) * 2019-12-31 2021-07-08 浙江银轮机械股份有限公司 Main board of intercooler, and intercooler and manufacturing method therefor

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Granted publication date: 20111116

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