CN202037396U - High-energy cutting pen - Google Patents
High-energy cutting pen Download PDFInfo
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- CN202037396U CN202037396U CN2010206432167U CN201020643216U CN202037396U CN 202037396 U CN202037396 U CN 202037396U CN 2010206432167 U CN2010206432167 U CN 2010206432167U CN 201020643216 U CN201020643216 U CN 201020643216U CN 202037396 U CN202037396 U CN 202037396U
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Abstract
The utility model belongs to the field of cutting, and relates to a high-energy cutting pen, which is used for fire fighting and breaking in emergency. The high-energy cutting pen comprises a cartridge filled with powder inside; the head of the cartridge is provided with an ignition head; an ignition section is arranged between the ignition head and the powder; the tail of the cartridge is sealed by a clamping end with external threads at one end; chemical components of the ignition head are identical with those of a common match head; the ignition section is made of commercial special pyrophoric powder for exothermic welding; components of the powder include exothermic agent and diluent; components of the exothermic agent include 45-50wt% of CuO (cupric oxide) powder, 15-20wt% of MnO2 (manganese dioxide) powder and 15-16wt% of Al (aluminum) powder; and components of the diluent include 4-5wt% of SiO2 (silicon dioxide) powder, 3-7wt% of CaO (calcium oxide) powder, 3-5wt% of CaF2 (calcium fluoride) powder and 4-5wt% of silicon calcium alloy powder. The high-energy cutting pen needs no power source and no gas source, and is compact and lightweight in structural design, portable, and safe, simple and convenient in cutting operation.
Description
Technical field
The utility model belongs to the cutting technique field, relates to a kind of macro-energy cutting pen that is used in emergency circumstances cutting the orcible entry operation.
Background technology
Cutting operation is the necessary means of excision metal structure obstacle in rescue and relief work and the fire-fighting orcible entry, plays crucial effects for the security of the lives and property of rescuing the people in the very first time.Method for hot cutting commonly used at present is gas cutting and plasma cutting: gas cutting needs heavy high-pressure oxygen cylinder and acetylene gas bottle; The plasma cutting needs the auxiliary equipment of large power supply and other heavy costlinesses.Yet do not have electric, with a varied topography, awful weather in emergency circumstances in earthquake and ice and snow disaster etc., the thermal cutting equipment that these are traditional or can't start perhaps can't transport the place and in paralyzed state of suffering from disaster easily to.And instrument such as hydraulic tongs and locking pliers are cut in lighter cold cut commonly used, need machinery and manpower again, have hindered the flexible and efficient expansion of disaster relief programs.Therefore, press for a kind of portablely, simple to operate, do not rely on the novel cutting tool of power supply.
The utility model content
Technical problem to be solved in the utility model is at the deficiencies in the prior art, and a kind of power supply, cutting tool easy and simple to handle of not relying on is provided.
For solving the problems of the technologies described above, the utility model adopts following technical scheme:
A kind of macro-energy cutting pen comprises pencil, and the pencil head is provided with igniter head, and inside is full of medicinal powder, between igniter head and the medicinal powder section of igniting is arranged, and the pencil afterbody has externally threaded bare terminal end sealing with an end; Described igniter head is consistent with the employed medicine component of common match end, and the described section of igniting adopts the special-purpose pyrophoric powder of commercially available exothermic welding, and the composition of described medicinal powder comprises exothermic agent and diluent two parts, and the composition of exothermic agent is: CuO powder 45～50wt%, MnO
2Powder 15～20wt%, Al powder 15～16wt%; The composition of diluent is: SiO
2Powder 4～5wt%, CaO powder 3～7wt%, CaF
2Powder 3～5wt%, calcium-silicon powder 4～5wt%.
Above-mentioned macro-energy cutting pen also comprises pen container, and the pen container diameter is than the big 1～2mm of pencil, and length is than the long 4～5mm of pencil, and pen container one end has the internal thread that matches with the external screw thread of bare terminal end.When cutting pen does not use, be enclosed within the pencil outside.During use, extract pen container out,, can play a part fixing and the support cutting pen by the cooperation between the external screw thread of internal thread on the pen container and pencil afterbody bare terminal end.
The other end of described pen container prevents that with the sealing of plastics disk igniter head from being ignited by accident.
In the above-mentioned cutting pen, the effect of the exothermic agent in the pencil is that violent chemical reaction-thermit reaction takes place, and emits huge energy, with to be cut burn through, reaches the purpose of cutting.The effect of diluent is the severe degree that reduces thermit reaction, makes cutting pen burning steadily, burning velocity in controlled scope, easy operating.All more than 150 orders, wherein the CuO powder is industrial copper scale to institute's medication powder raw material particle size, and the particle top layer is oxidized, and heart portion still is a metallic copper, and oxygenation efficiency is 70～80%; The mass ratio of each element is Si:Ca:Fe=56%:30%:14% in the calcium-silicon powder.
The preparation flow of cutting pen is as follows: (1) will dry respectively except that the Al powder of easy oxidation and each component the calcium-silicon powder; (2) take by weighing each raw material by described mass percent, in high speed mixer, fully mix, make medicinal powder; (3) medicinal powder being loaded in diameter is 11～14mm, and length is in the papery pencil of 150～200mm, and an end is installed the section of igniting and igniter head, and the other end is installed the bare terminal end sealing; (4) pencil is packed into the big 1～2mm of diameter, in the pen container of the long 4～5mm of length, cutting pen is promptly made.
The using method of cutting pen is, pencil is extracted out from pen container, and pen container is screwed on the bare terminal end, grasp pen container, cutting pen is aimed at position to be cut, with match or lighter firing point duration and degree of heating, through 2～3 seconds, the section of igniting caused medicinal powder generation thermit reaction, at this moment make the cutting pen combustion flame be close to place to be cut, utilize huge heat that medicinal powder generation thermit reaction emits with metal molten, the air-flow that reaction produces dashes molten metal and removes, thereby reaches the purpose of cutting.
Pen container described in the utility model adopts the pvc pipe with higher-strength to make, and an end has internal thread with plastics disk sealing, other end design, matches with the external screw thread of bare terminal end.Pen container on the one hand can be carried out protection to the lower papery pencil of intensity, and convenient the storage and transportation can prevent that on the other hand igniter head accident from igniting, and prevents the generation of accident.And when implementing cutting, the pen container extraction is screwed on the bare terminal end, bare terminal end and pen container landing when preventing to hold pen container have increased the distance of operator's hand from cutting flame simultaneously, have improved security.
Sparking mode of the present utility model is three grades of igniting.Promptly by match or lighter firing point duration and degree of heating, light the section of igniting after igniter head burning, the section of the igniting medicinal powder that ignites again.Reason is that medicinal powder generation thermit reaction needs higher temperature, and the temperature that common fireworks and firecrackers powder burning produces can not cause thermit reaction, has only the commercially available special-purpose exothermic welding pyrophoric powder of employing just can ignite.And special-purpose exothermic welding pyrophoric powder can not be lighted by match or lighter, can only adopt the higher spray gun of flame combustion temperature, but spray gun is not easy to carry.So designed and the consistent igniter head of the employed medicine component of common match end.The medicament of igniter head all adds bonding agent with the pyrophoric powder of the section of igniting, and briquet is convenient to assembling.
The beneficial effects of the utility model are: (1) macro-energy cutting pen does not need power supply, and source of the gas is supplied with, and the huge energy that the chemical reaction that only relies on medicinal powder self to continue is emitted can be finished the cutting task efficiently; (2) macro-energy cutting pen structural design small volume and less weight can be carried, cutting operation safety, easy, quick; (3) the utility model has realized that really a kind of earthquake, fire etc. of being adapted in emergency circumstances implement metal structure obstacle cutting, and the very first time is rescued the conveniently cutting tool of life property safety of people.
Description of drawings
Accompanying drawing is a structural representation of the present utility model.
Number in the figure: 1-pencil; 2-medicinal powder; 3-igniter head; The 4-section of igniting; The 5-bare terminal end; The 6-pen container.
The specific embodiment
The utility model is a kind of macro-energy cutting pen, and the medicinal powder in the pen is the core of whole cutting pen, and wherein exothermic agent is a main component.Incision principle is to utilize redox reaction (3CuO+2Al=Al takes place between the exothermic agent component
2O
3+ 3Cu, 3MnO
2+ 4Al=2Al
2O
3+ huge the heat (CuO-Al system and the MnO that 3Mn) are discharged
2-Al system is two groups of thermal discharge maximum in all thermit reactions) deposite metal, the air-flow that reaction produces blows down melt metal.The CuO powder is industrial copper scale, and the particle top layer is oxidized, and heart portion still is a metallic copper, and oxygenation efficiency is 70～80%, and the metallic copper of particle heart portion melts heat absorption in course of reaction, play certain diluting effect.Because heat is big, metal is melted rapidly, the cutting efficiency height.
The macro-energy cutting pen comprises pencil 1, and pencil 1 is made for common paper-like materials, and the inside is filled with medicinal powder 2; The head of pencil 1 is equipped with igniter head 3, and igniter head 3 is consistent with the employed medicine component of common match end, is lighted by portable firing tools such as match or lighter easily; Be the section of igniting 4 between medicinal powder 2 and igniter head 3, adopt the special-purpose pyrophoric powder of commercially available exothermic welding, thermit reaction takes place in the medicinal powder 2 that ignites again after being ignited by igniter head 3; Bare terminal end 5 adopts heat resistant plastice, is designed to exquisite step axle sample, and the less end of diameter is installed in the afterbody of pencil 2, seals, and the other end has external screw thread, for linking to each other with the pen container 6 that has the internal thread that matches; Pen container 6 is a pvc pipe, and diameter is than pencil 2 big 1～2mm, and length is than pencil 2 long 4～5mm.One end is with the sealing of plastics disks, prevents that igniter head 3 from being ignited by accident.Pen container on the one hand can be carried out protection to the lower papery pencil of intensity, and convenient the storage and transportation can prevent that on the other hand igniter head accident from igniting, and prevents the generation of accident.And when implementing cutting, the pen container extraction is screwed on the bare terminal end, bare terminal end and pen container landing when preventing to hold pen container have increased the distance of operator's hand from cutting flame simultaneously, have improved security.
Each parts of macro-energy cutting pen all adopt material cheap and easy to get to make, and the medicinal powder raw material also adopts industrial raw material commonly used as far as possible, to reduce manufacturing cost as much as possible.
During cutting, pen container is extracted out, be screwed on the bare terminal end, grasp pen container, cutting pen is aimed at position to be cut, with match or lighter firing point duration and degree of heating, through 2～3 seconds, the section of igniting caused medicinal powder generation thermit reaction, at this moment make the cutting pen combustion flame be close to place to be cut, utilize huge heat that medicinal powder generation thermit reaction emits with metal molten, the air-flow that reaction produces dashes molten metal and removes, thereby reaches the purpose of cutting.
Below in conjunction with embodiment and accompanying drawing the utility model is described, help to understand better the utility model.
Embodiment 1
A kind of macro-energy cutting pen, medicinal powder is made up of exothermic agent and diluent two parts.Each composition of exothermic agent and mass percent are: the CuO powder: 45%, and MnO
2Powder: 20%, Al powder: 15%; Each composition of diluent and mass percent are: SiO
2Powder: 5%, the CaO powder: 7%, CaF
2Powder: 4%, calcium-silicon powder: 4%.All more than 150 orders, wherein the CuO powder is industrial copper scale to each powder granularity, and the particle top layer is oxidized, and heart portion still is a metallic copper, and oxygenation efficiency is 70%, and the mass ratio of each element is Si:Ca:Fe=56%:30%:14% in the calcium-silicon powder.At first take by weighing each composition, will dry respectively except that other powders Al powder and the calcium-silicon powder according to above-mentioned percentage.Mixed 5 minutes at high speed mixer then, promptly obtain medicinal powder 2; It is 11mm that medicinal powder 2 is inserted diameter, and length is in the papery pencil 1 of 150mm, at an end of pencil the section of igniting 4 and igniter head 3 is installed, and the other end is installed heat-resisting plastics bare terminal end 5; To be made by pvc pipe, diameter is 12.5mm, and length is that the pen container 6 of 155mm is enclosed within on the pencil 2, and cutting pen is promptly accused and made, and schematic diagram as shown in drawings.
To diameter is 10mm, and length is that the reinforcing bar of 200mm cuts, and the reinforcing bar level is erected placement.Pen container is extracted out, be screwed on the bare terminal end, grasp pen container, cutting pen is aimed at reinforcing bar, with match firing point duration and degree of heating, through 2 seconds, the section of igniting caused medicinal powder generation thermit reaction, at this moment make the cutting pen combustion flame be close to reinforcing bar place to be cut, through 6 seconds, reinforcing bar is cut off.
Embodiment 2
A kind of macro-energy cutting pen, medicinal powder is made up of exothermic agent and diluent two parts.Each composition of exothermic agent and mass percent are: the CuO powder: 50%, and MnO
2Powder: 20%, Al powder: 16%; Each composition of diluent and mass percent are: SiO
2Powder: 4%, the CaO powder: 3%, CaF
2Powder: 3%, calcium-silicon powder: 4%.All more than 150 orders, wherein the CuO powder is industrial copper scale to each powder granularity, and the particle top layer is oxidized, and heart portion still is a metallic copper, and oxygenation efficiency is 70%, and the mass ratio of each element is Si:Ca:Fe=56%:30%:14% in the calcium-silicon powder.At first take by weighing each composition, will dry respectively except that other powders Al powder and the calcium-silicon powder according to above-mentioned percentage.Mixed 5 minutes at high speed mixer then, promptly obtain medicinal powder 2; It is 13mm that medicinal powder 2 is inserted diameter, and length is in the papery pencil 1 of 170mm, at an end of pencil the section of igniting 4 and igniter head 3 is installed, and the other end is installed heat-resisting plastics bare terminal end 5; To be made by pvc pipe, diameter is 14mm, and length is that the pen container 6 of 174mm is enclosed within on the pencil 2, and cutting pen is promptly accused and made, and schematic diagram as shown in drawings.
To diameter is 16mm, and length is that the copper rod of 250mm cuts, and the copper rod level is erected placement.Pen container is extracted out, be screwed on the bare terminal end, grasp pen container, cutting pen is aimed at copper rod, with match firing point duration and degree of heating, through 3 seconds, the section of igniting caused medicinal powder generation thermit reaction, at this moment make the cutting pen combustion flame be close to copper rod place to be cut, through 10 seconds, copper rod is cut off.
Embodiment 3
A kind of macro-energy cutting pen, medicinal powder is made up of exothermic agent and diluent two parts.Each composition of exothermic agent and mass percent are: the CuO powder: 50%, and MnO
2Powder: 15%, Al powder: 15%; Each composition of diluent and mass percent are: SiO
2Powder: 4%, the CaO powder: 6%, CaF
2Powder: 5%, calcium-silicon powder: 5%.All more than 150 orders, wherein the CuO powder is industrial copper scale to each powder granularity, and the particle top layer is oxidized, and heart portion still is a metallic copper, and oxygenation efficiency is 80%, and the mass ratio of each element is Si:Ca:Fe=56%:30%:14% in the calcium-silicon powder.At first take by weighing each composition, will dry respectively except that other powders Al powder and the calcium-silicon powder according to above-mentioned percentage.Mixed 5 minutes at high speed mixer then, promptly obtain medicinal powder 2; It is 14mm that medicinal powder 2 is inserted diameter, and length is in the papery pencil 1 of 200mm, at an end of pencil the section of igniting 4 and igniter head 3 is installed, and the other end is installed heat-resisting plastics bare terminal end 5; To be made by pvc pipe, diameter is 16mm, and length is that the pen container 6 of 205mm is enclosed within on the pencil 2, and cutting pen is promptly accused and made, and schematic diagram as shown in drawings.
To thickness is 8mm, and normal carbon steel plate long and wide 200mm of being respectively and 120mm carries out the cutting of width, and the steel plate level is erected placement.Pen container is extracted out, be screwed on the bare terminal end, grasp pen container, cutting pen is aimed at steel plate, with match firing point duration and degree of heating, through 2 seconds, the section of igniting causes medicinal powder generation thermit reaction, at this moment makes the cutting pen combustion flame be close to steel plate place to be cut, and broad ways slowly moves, through 20 seconds, steel plate is cut open.
Claims (7)
1. a macro-energy cutting pen is characterized in that, it comprises pencil (1), and the pencil head is provided with igniter head (3), and the section of igniting (4) is arranged between igniter head and the medicinal powder, and pencil (1) afterbody has externally threaded bare terminal end (5) sealing with an end; Described igniter head (3) is consistent with the employed medicine component of match end, and the described section of igniting (4) adopts the special-purpose pyrophoric powder of exothermic welding, and described pencil (1) inside is full of medicinal powder (2), and the composition of medicinal powder comprises exothermic agent and diluent two parts.
2. macro-energy cutting pen as claimed in claim 1 is characterized in that, also comprises pen container (6), and the pen container diameter is than the big 1～2mm of pencil, and length is than the long 4～5mm of pencil, and pen container (6) one ends have the internal thread that matches with the external screw thread of bare terminal end.
3. macro-energy cutting pen as claimed in claim 2 is characterized in that, the other end of described pen container (6) seals with the plastics disk.
4. macro-energy cutting pen as claimed in claim 1 or 2 is characterized in that, institute's medication powder raw material particle size is more than 150 orders.
5. macro-energy cutting pen as claimed in claim 1 or 2 is characterized in that, pencil (1) is made for common paper-like materials.
6. macro-energy cutting pen as claimed in claim 1 or 2 is characterized in that, pencil (1) diameter is 11～14mm, and length is 150～200mm.
7. macro-energy cutting pen as claimed in claim 2 is characterized in that, described pen container (6) adopts pvc pipe to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206432167U CN202037396U (en) | 2010-12-06 | 2010-12-06 | High-energy cutting pen |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206432167U CN202037396U (en) | 2010-12-06 | 2010-12-06 | High-energy cutting pen |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202037396U true CN202037396U (en) | 2011-11-16 |
Family
ID=44964861
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206432167U Expired - Fee Related CN202037396U (en) | 2010-12-06 | 2010-12-06 | High-energy cutting pen |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202037396U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528313A (en) * | 2012-03-04 | 2012-07-04 | 中国人民解放军总装备部军械技术研究所 | Welding rod containing waste propellant and preparation method thereof |
| CN102990240A (en) * | 2012-10-15 | 2013-03-27 | 中国人民解放军总后勤部建筑工程研究所 | Electroless welding type welding rod and preparation and welding method thereof |
| CN103071948A (en) * | 2012-12-27 | 2013-05-01 | 新昌县人通电力技术有限公司 | Lead-free heat release welding flux |
| CN106312342A (en) * | 2016-09-30 | 2017-01-11 | 山东军浩苑环保科技有限公司 | Power-free cutting pen for fast cutting of metal workpiece |
| CN106903423A (en) * | 2017-04-28 | 2017-06-30 | 郎叶龙 | Portable underwater moving emergency cutter sweep |
| CN110560828A (en) * | 2019-08-30 | 2019-12-13 | 武汉大学 | Soldering flux layered welding pen |
| CN115351457A (en) * | 2022-08-18 | 2022-11-18 | 武汉大学 | Multi-section welding flux, self-preheating multi-section electroless welding rod and preparation method thereof |
-
2010
- 2010-12-06 CN CN2010206432167U patent/CN202037396U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528313A (en) * | 2012-03-04 | 2012-07-04 | 中国人民解放军总装备部军械技术研究所 | Welding rod containing waste propellant and preparation method thereof |
| CN102990240A (en) * | 2012-10-15 | 2013-03-27 | 中国人民解放军总后勤部建筑工程研究所 | Electroless welding type welding rod and preparation and welding method thereof |
| CN102990240B (en) * | 2012-10-15 | 2015-04-22 | 中国人民解放军总后勤部建筑工程研究所 | Electroless welding type welding rod and preparation and welding method thereof |
| CN103071948A (en) * | 2012-12-27 | 2013-05-01 | 新昌县人通电力技术有限公司 | Lead-free heat release welding flux |
| CN103071948B (en) * | 2012-12-27 | 2015-04-29 | 新昌县人通电力技术有限公司 | Lead-free heat release welding flux |
| CN106312342A (en) * | 2016-09-30 | 2017-01-11 | 山东军浩苑环保科技有限公司 | Power-free cutting pen for fast cutting of metal workpiece |
| CN106312342B (en) * | 2016-09-30 | 2019-10-18 | 山东军浩苑环保科技有限公司 | It is a kind of for metal works fly-cutting without electric cutting pen |
| CN106903423A (en) * | 2017-04-28 | 2017-06-30 | 郎叶龙 | Portable underwater moving emergency cutter sweep |
| CN110560828A (en) * | 2019-08-30 | 2019-12-13 | 武汉大学 | Soldering flux layered welding pen |
| CN115351457A (en) * | 2022-08-18 | 2022-11-18 | 武汉大学 | Multi-section welding flux, self-preheating multi-section electroless welding rod and preparation method thereof |
| CN115351457B (en) * | 2022-08-18 | 2024-03-22 | 武汉大学 | Multi-section welding flux, self-preheating multi-section non-welding electrode and preparation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111116 Termination date: 20141206 |
|
| EXPY | Termination of patent right or utility model |