CN202029654U - Wireless pressure and temperature monitoring system for mining automobile tire - Google Patents

Wireless pressure and temperature monitoring system for mining automobile tire Download PDF

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Publication number
CN202029654U
CN202029654U CN2010202105306U CN201020210530U CN202029654U CN 202029654 U CN202029654 U CN 202029654U CN 2010202105306 U CN2010202105306 U CN 2010202105306U CN 201020210530 U CN201020210530 U CN 201020210530U CN 202029654 U CN202029654 U CN 202029654U
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China
Prior art keywords
monitoring system
tire pressure
tire
wireless monitoring
receiving end
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Expired - Fee Related
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CN2010202105306U
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Chinese (zh)
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崔彦岭
齐洪东
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ZHONGDIAN GUOKE (BEIJING) S&T CO Ltd
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ZHONGDIAN GUOKE (BEIJING) S&T CO Ltd
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Abstract

The utility model relates to a wireless pressure and temperature monitoring system for a mining automobile tire. The system comprises a sending end, a receiving end and a relay end, wherein the system can be used for monitoring the pressure and the temperature of the tire as well as the voltage of a power supply in real time through a sensor module at the sending end, then sends the information to the receiving end in a wireless way, the receiving end enables the sent data to be displayed on a display device, if the sent data is abnormal, the system can give an alarm so as to remind a driver to adopt corresponding measures; and the system can further send the received data to a distal control center through a remote sending module, so as to be convenient for a control center to perform unified scheduling and management on the mining automobile; and the system further comprises the relay end, so that the transmission distance of date is increased. The utility model has the benefit that the temperature and the pressure of inside tires of large-scale vehicles such as mining automobiles and the like can be effectively monitored.

Description

A kind of mine truck tire pressure and temperature wireless monitoring system
Technical field
The utility model relates to a kind of monitoring system, mainly is the wireless monitor system of anti-electromagnetic interference, particularly mine truck tire pressure and temperature wireless monitoring system.
Background technology
Tire pressure is the important indicator that influences running car performance and safety performance, and tire pressure is too high, can accelerate Tyte Wear, causes the explosion of crown position easily, simultaneously because of reducing with frictional ground force, also can influence deceleration and stopping performance; Tire pressure is crossed low or gas leakage, is multiplied with ground-surface friction force, also can quicken Tyte Wear, increases oil consumption simultaneously; Because tire sidewall is the weak part of tire, air pressure is crossed when hanging down, and can constantly be squeezed and stretch, and easily causes fatigue failure, blows out.So it is the important means that guarantees tire safety that tire pressure is monitored in real time.
At present, system for monitoring pressure in tyre (TPMS, Tire Pressure Monitor System) mainly is divided into two types: a kind of indirect type (Wheel-Speed Based TPMS of being, be called for short WSB), this system is that the wheel speed sensors by automobile ABS system comes the rotating speed difference between the comparative tire, to reach the purpose of monitoring tire pressure.The type system cost is relatively low, the automobile of having equipped ABS (1 wheel speed sensors of each tire equipment) only needs software is upgraded, major defect is to judge when the situation of deficencys and high-ball simultaneously two above tires, the particular location of fault tire can't be judged, tire pressure can not be reflected in real time; Another kind is direct-type (Pressure-Sensor Based TPMS, be called for short PSB), this system is by highly sensitive sensor is installed on each tire, data such as the pressure of real time monitoring tire, temperature under driving or static state, and be transmitted into receptor by wireless mode, on telltale, show various data variation.In too low or when gas leakage when tire pressure, system can auto alarm.At any time measuring the actual wink of each inside tires and press, determine easily all to be better than indirect type TPMS by the fault tire on function and performance, is the technical approach that generally adopts now.
Mine truck is to be used for the equipment that loose unpacked material is transported in places such as metallurgical mine, open coal mine, hydraulic and electric engineering building site, has characteristics such as quality is big, volume is big, load carrying ability is big.Because the tire of mine truck is very huge, as untimely grasp its in-to-in air pressure and temperature information, can cause device damage and personal casualty, bring irretrievable loss for country and enterprise, so the tire pressure monitoring of mine truck just seem extremely important.The existing signal that detects the tire pressure acquisition normally adopts wireless mode to transmit, because mine truck adopts motor-driven usually, and power is huge, exists very strong electromagnetic field around it, and the transmission of tire pressure signal will be handled especially this moment.In addition, the tramcar wheel tire pressure is several times or tens times of general-utility car, needs sensor to have higher degree of protection, and how sensor being packed processing also is problem.
Existing direct-type system for monitoring pressure in tyre also exists tangible deficiency when being used for mine truck, mainly contain the following aspects:
1) existing system for monitoring pressure in tyre pressure measurement scope is lower, can't be directly used in the tire pressure monitoring of mine truck;
2) existing system for monitoring pressure in tyre mounting means adopts near the valve place and installs, and the temperature of being surveyed can not accurately reflect motor tire in-to-in true temperature, and the mounting means complexity, the cost height.
3) existing system for monitoring pressure in tyre mainly adopts the bicycle pattern, not and other vehicles form network together, the shortage unified management.
4) existing system for monitoring pressure in tyre is driven by electric drive wheel at wheel, and in the big environment of electromagnetic interference, stable signal transmission is poor, bit error ratio height, and transmission distance is near, can't carry out the actv. monitoring to the pressure and temperature in the motor tire.
In sum, because existing system for monitoring pressure in tyre exists many deficiencies, therefore need a kind of tire pressure monitoring system that is applicable to mine truck, make its tire pressure that can accurately monitor mine truck and temperature, and can guarantee the stable transfer of wireless signal; In addition, also need to carry out unified management to numerous mine trucks, make it more can be safe and reliable in complicated and bad working environment, bring into play bigger effect.
The utility model content
The purpose of this utility model is in order to solve above-mentioned deficiency, and a kind of mine truck tire pressure and temperature wireless monitoring system are provided.
The purpose of this utility model can be achieved through the following technical solutions: mine truck tire pressure and temperature wireless monitoring system comprise sending end, receiving end and relay; Wherein sending end comprises sensor, radio frequency sending module, controller, antenna and power module; The relay comprises antenna, Receiver Module, signal amplification module, controller, radio frequency sending module and power module; Receiving end comprises antenna, Receiver Module, signal amplification module, controller, read out instrument, warning device and power module; It is characterized in that: sending end is fixedly mounted on inside tires with customization tire patching film, sending end is adhesively fixed by the tire patching glue special between wherein said customization tire patching film and tire inner wall or the wheel rim between customization tire patching film and tire inner wall or wheel rim; Described customization tire patching film is compared with common tire patching film, and area is bigger, and thickness is thicker, and has the pore that contacts with gas in the tire for sensor.
Wherein, receiving end in the system is by long-range sending module and control center's contact, numerous automobiles of work-site are formed network, accept the unified management of control center, if chaufeur carelessness or receiving end read out instrument unusual (read-out is easily spent screen under the low temperature), chaufeur is handled in specific time and is reported to the police, and this alerting signal can be in control center, with full frame red flicker of computer display screen and sound alarm the fault vehicle is arranged, and the vehicle sequence number is provided.
Wherein, communicating by letter of the long-range sending module of receiving end and control center adopted the mode of GPRS, HSCSD, WAP, EDGE, Bluetooth, EPOC, TD-SCDMA, WCDMA, CDMA, CDMA2000, CDMA-EVDO, LTE or WIMAX.
Wherein, described sensor comprises temperature sensor, pressure sensor and voltage sensor.
Wherein, between sending end and the relay, between receiving end and the relay and the wireless communication frequency between sending end and the receiving end be 315MHz, 433MHz, 868MHz, 915MHz or 2.4GHz frequency range.
Wherein, the relay is installed between the route of receiving end and sending end transmission, and the relay can be installed one or more.
Wherein, the sensor of sending end adopts the high precision integrated sensor.
Wherein, the controller of each several part adopts the microprocessor of general little encapsulation in the system.
Wherein, the controller of each several part adopts 8 or 16 bit processors of 51 series, MSP430 series, AVR series or Freescale series in the system.
Wherein, the radio frequency in the system adopts little encapsulation integrated chip.
Wherein, the antenna of sending end adopts miniature antenna in the system, and the antenna of other parts adopts compact antenna or miniature antenna.
Wherein, the read out instrument of receiving end adopts the LCD or the LED that can show whole tyre inner pressures, temperature and each initiator block power supply voltage simultaneously in the system.
Wherein, the warning device in the system comprises audible alarm and light alarm.
Wherein, loudspeaker are adopted in described audible alarm, and bulb or the LED with caution look and flashing function adopted in described light alarm.
Wherein, the device of the sending end in the system adopts anti-anticyclonic pressure to handle.
Wherein, the one or more sending ends of mounting of tyre, an automobile is installed a receiving end, an automobile is installed one or more relays, an automobile is a little wireless sensor network, each module communication is introduced network communication of wireless sensor mechanism in the system, and it is strong to have an antijamming capability, advantages such as zero-data loss.
Feature of the present utility model and advantage are that this system can monitor the temperature and pressure of epimegetic vehicle tyre, can satisfy the demand of temperature and pressure of the tire of some purpose-built vehicles.
Another feature of the present utility model and advantage have been this system inlet relay makes wireless transmission distance farther, steady signal transmission, and antijamming capability is strong, and the bit error ratio is low, can satisfy the monitoring of the temperature and pressure of long motor tire especially of some vehicle bodies.
Feature and advantage more of the present utility model are that the receiving end of this system is installed in the inside of tire, fully contact with gas in the tire, more can accurately reflect the actual temperature and the pressure information of tire, and install simple and convenient, the reliability height.
Another feature and advantage of the present utility model are that this system has long-range sending module, the tire information of each mine truck can be sent to control center timely, control center can carry out networking to the mine truck of field activity, service condition by numerous mine trucks in the timely understanding net, unified management makes the mine truck can be in efficient, orderly work in complicated, the bad working environment.
Description of drawings
Fig. 1 is an overall installation scheme drawing of the present utility model;
Fig. 2 is gridless control chart of the present utility model;
Fig. 3 is a receiving end erection plan of the present utility model;
Fig. 4 is system works figure of the present utility model;
Fig. 5 is a sending end schematic diagram of the present utility model;
Fig. 6 is a relay of the present utility model schematic diagram;
Fig. 7 is a receiving end schematic diagram of the present utility model;
Fig. 8 is a sending end workflow diagram of the present utility model;
Fig. 9 is a receiving end workflow diagram of the present utility model.
The specific embodiment
Mine truck tire pressure described in the utility model and temperature wireless monitoring system mainly comprise sending end 1, receiving end 2 and relay 3 as shown in drawings.Wherein sending end 1 comprises temperature sensor, pressure sensor, voltage sensor, controller, radio frequency sending module, antenna and power module; Receiving end 2 comprises 2 antennas, Receiver Module, signal amplification module, controller, read out instrument, alarm module, long-range sending module and power module; Relay 3 comprises 2 antennas, Receiver Module, signal amplification module, controller, radio frequency sending module and power module.
As shown in Figure 1 and Figure 4, mine truck tire pressure described in the utility model and temperature wireless monitoring system comprise sending end 1, receiving end 2 and relay 3.Wherein sending end 1 is installed in the tire of mine truck, is used for monitoring in real time the electric weight of air pressure, temperature and the sending end battery of inside tires, and adopts wireless mode to send to relay 3 and receiving end 2 accurately the signal of gathering; Receiving end 2 is installed in the operator's compartment, wait for the data that receiving end/sending end 1 sends in real time, if there are data to transmit, the data that receive are shown by read out instrument, chaufeur can in time be understood the state of tire by read out instrument, if the data of the motor tire that transmits have exceeded predefined restriction, reports to the police just controller can open the merit alarm module, chaufeur can in time be taked corresponding measure, guarantees the driving safety of automobile.
As shown in Figure 5, sending end 1 described in the utility model comprises temperature sensor, pressure sensor, voltage sensor, controller, radio frequency sending module, antenna and power module.Temperature sensor, pressure sensor and voltage sensor are the test section, and its effect mainly is the information such as voltage that detect temperature, pressure and power module in the tire in real time, and testing result is passed in the controller; Controller is the core of carrying out data handing and control, and startup and signal that it is controlling radio frequency part send; Radio frequency part is the wireless transmission part, and its effect is that the data that controller transmits are sent by wireless mode.
As shown in Figure 8, the workflow of sending end 1 described in the utility model is: after controller starts, carry out initialization, set the emission cycle of radio frequency, radio frequency part sends a secondary data in the one-period, send data immediately if there is parameter to surpass the restriction of setting in the tire, count again immediately after sending, begin a new cycle; The data that radio frequency sends are the data message of tire in this sense cycle, if data exceed the restriction of setting, then send the data that transfinite, and the content that sends data comprises information such as bus number, tyre serial number, tyre temperature, pressure, power source voltage.
As shown in Figure 3, the mounting means of sending end 1 described in the utility model is the inside that sending end 1 is installed in tire, this kind mode directly contacts detecting device with the gas of tire 5, more can accurately reflect the actual conditions of tire, and the information of being surveyed is accurate and timely; The mounting means of sending end 1 is specifically: with customization tire patching film 4 sending end is fixedly mounted on inside tires, sending end 1 is adhesively fixed by the tire patching glue special between wherein said customization tire patching film and tire inner wall or the wheel rim between customization tire patching film 4 and tire inner wall or wheel rim; Described customization tire patching film 4 is compared with common tire patching film, and area is bigger, and thickness is thicker, and has the pore that contacts with gas in the tire for sensor.The advantage that adopts tire patching film 4 to install is convenient installation, with low cost.The device that sending end 1 adopts will adopt the device that can bear big pressure, and Primary Component will adopt the encapsulation of the big pressure of opposing; The tire 5 that installs sending end 1 will be done kinetic balance.
As shown in Figure 6, relay 3 described in the utility model comprises Receiver Module, signal amplification module, controller, radio frequency sending module and power module.The effect of relay 3 is to prevent to amplify and middle swivel link and increased a middle signal because vehicle body is oversize, and the communication distance that causes is excessive, and signal of communication is bad between sending end 1 and the receiving end 2; Its workflow is: the signal that Receiver Module receiving end/sending end 1 is sent, to deliver in the controller after by signal amplifying apparatus signal being amplified, and controller sends the radio-frequency module that passes through of the data former state that receives; Can increase several relays 3 again if signal is too weak, make it finally can signal is accurate, the stable receiving end 2 that passes to.
As shown in Figure 7, receiving end 2 described in the utility model comprises 2 antennas, Receiver Module, controller, read out instrument, alarm module, long-range sending module and power module.After Receiver Module is received the data of sending end 1, data are delivered in the controller, the effect of controller is a data handing, in addition controlling read out instrument, alarm module and far-end sending module also; Read out instrument is the man-machine interface window, can adopt show tools such as LCD, LED; Warning device is to remind chaufeur to take appropriate measures when abnormal tyre, and warning device can adopt audible alarm, Warning light warning etc.; Long-range sending module is one of characteristic of the present utility model, it can be united the information of the single mine truck that disperses and send to control center, the security situation of the automobile in this network is in time understood by control center, carry out unified management, this far-end sending module data transfer mode adopts the communication of GPRS and a new generation, guarantee the data stability reliability, and expanded the transmission distance of data greatly.
As shown in Figure 9, the workflow of receiving end 2 described in the utility model is: after controller starts, carry out initialization, open Receiver Module, wait for the information that receiving end/sending end is sent at any time, when signal is come in, Receiver Module is just delivered to the data that receive in the controller, controller is handled the data that receive, and has judged whether that earlier data transfinite, and reports to the police immediately if there are data to transfinite; Then information data is delivered on the read out instrument and shown, the information that shows on the read out instrument comprises tyre serial number, tire pressure, tire internal temperature, sending end power line voltage; Controller is delivered to long-range sending end with the data that receive simultaneously, long-range sending module is handled the data that receive, data are passed to the control center of far-end by communications such as GPRS, the data content of GPRS transmission comprises the numbering of bus number, each tire of automobile and tire internal information etc., long-range sending end also adopts the strategy of timed sending, but when the data of tire surpassed restriction, the information that sends immediately was to control center.
As shown in Figure 2, the radio tire pressure monitoring system that is used for mine truck described in the utility model sends to control center by the long-range sending module of receiving end 2 with data, control center can unite numerous mine trucks, form network, set up the security information archives, carry out unified management, better guarantee the safety in production of mine truck.
Mine truck tire pressure described in the utility model and temperature wireless monitoring system, receiving end 1 is the internal information of monitoring tire in real time, and the numbering of timed sending Information Monitoring and motor tire is if any not waiting for that unusually timing cycle arrives, and sends immediately; The data that receiving end 2 real-time receiving end/sending ends 1 send also need to judge whether to report to the police, and data are shown by read out instrument, long-range sending module will regularly pass to control center to the temperature and pressure information of motor tire, if any unusually then need not to wait for timing cycle, sends immediately; Relay 3 is amplification and middle swivel links of signal, its effect has strengthened the communication distance between receiving end 2 and the sending end 1, guarantee to be installed in the phenomenon of the loss of data that produces inadequately owing to this monitoring system communication distance on the big vehicle, guaranteed the accuracy and the stability of communication; The power module of sending end 1 adopts the battery of high capacity small size, can satisfy the requirement of the long-time power supply that continues, the sending end 1 whole low power dissipation design that adopts, controller that the hardware using integrated level is high and radio-frequency devices, reduce energy dissipation device, the radio frequency operation frequency is chosen in 315MHz, 433MHz, 868MHz, frequency ranges such as 915MHz and 2.4G; Adopt the communications protocol of low-power consumption on sending end 1 software, prolong the transmission cycle of radio frequency, when gathering the tire internal information, close other modules as far as possible; Receiving end 2 supply modules adopt high-capacity power supply, be installed in and compare remarkable position in the operator's compartment, be convenient to chaufeur and in time understand the interior situation of tire, display interface can show the internal information of all tire, long-range sending module adopts GPRS and new generation of wireless signalling methods, has guaranteed that mine truck information can accurately and timely deliver to the control center of far-end; Relay 3 is installed between sending end 1 and the receiving end 2, plays the function served as bridge that connects receiving end 2 and sending end 1.
The above is only for the utility model that preferably is not limited to of the present utility model, and obviously, those skilled in the art can carry out various changes and modification and not break away from spirit and scope of the present utility model the utility model.Like this, if of the present utility model these are revised and modification belongs within the scope of the utility model claim and equivalent technologies thereof, then the utility model also is intended to comprise these changes and modification interior.

Claims (16)

1. mine truck tire pressure and temperature wireless monitoring system, system comprises sending end, receiving end and relay; Wherein sending end comprises sensor, radio frequency sending module, controller, antenna and power module; The relay comprises antenna, Receiver Module, signal amplification module, controller, radio frequency sending module and power module; Receiving end comprises antenna, Receiver Module, signal amplification module, controller, read out instrument, warning device and power module; It is characterized in that: sending end is fixedly mounted on inside tires with customization tire patching film, sending end is adhesively fixed by the tire patching glue special between wherein said customization tire patching film and tire inner wall or the wheel rim between customization tire patching film and tire inner wall or wheel rim; Customization tire patching film has the pore that contacts with gas in the tire for sensor.
2. automotive tire pressure according to claim 1 and temperature wireless monitoring system, it is characterized in that: the receiving end in the system is by long-range sending module and control center's contact, numerous automobiles of work-site are formed network, accept the unified management of control center.
3. automotive tire pressure according to claim 2 and temperature wireless monitoring system is characterized in that: communicating by letter of the long-range sending module of receiving end and control center adopted the mode of GPRS, HSCSD, WAP, EDGE, Bluetooth, EPOC, TD-SCDMA, WCDMA, CDMA, CDMA2000, CDMA-EVDO, LTE or WIMAX.
4. automotive tire pressure according to claim 1 and temperature wireless monitoring system is characterized in that: described sensor comprises temperature sensor, pressure sensor and voltage sensor.
5. automotive tire pressure according to claim 1 and temperature wireless monitoring system is characterized in that: between sending end and the relay, between receiving end and the relay and the wireless communication frequency between sending end and the receiving end be 315MHz, 433MHz, 868MHz, 915MHz or 2.4GHz frequency range.
6. automotive tire pressure according to claim 1 and temperature wireless monitoring system is characterized in that: the relay is installed between the route of receiving end and sending end transmission, and the relay can be installed one or more.
7. automotive tire pressure according to claim 1 and temperature wireless monitoring system is characterized in that: the sensor of sending end, adopt the high precision integrated sensor.
8. automotive tire pressure according to claim 1 and temperature wireless monitoring system is characterized in that: the controller of each several part adopts the microprocessor of general little encapsulation in the system.
9. automotive tire pressure according to claim 8 and temperature wireless monitoring system is characterized in that: the controller of each several part adopts 8 or 16 bit processors of 51 series, MSP430 series, AVR series or Freescale series in the system.
10. mine truck tire pressure according to claim 1 and temperature wireless monitoring system is characterized in that: the radio frequency in the system adopts little encapsulation integrated chip.
11. automotive tire pressure according to claim 1 and temperature wireless monitoring system is characterized in that: the antenna of sending end adopts miniature antenna in the system, and the antenna of other parts adopts compact antenna or miniature antenna.
12. automotive tire pressure according to claim 1 and temperature wireless monitoring system is characterized in that: the read out instrument of receiving end adopts the LCD or the LED that can show whole tyre inner pressures, temperature and each initiator block power supply voltage simultaneously in the system.
13. automotive tire pressure according to claim 1 and temperature wireless monitoring system is characterized in that: the warning device in the system comprises audible alarm and light alarm.
14. automotive tire pressure according to claim 13 and temperature wireless monitoring system is characterized in that: loudspeaker are adopted in described audible alarm, and bulb or the LED with caution look and flashing function adopted in described light alarm.
15. automotive tire pressure according to claim 1 and temperature wireless monitoring system is characterized in that: the device of the sending end in the system adopts anti-anticyclonic pressure to handle.
16. automotive tire pressure according to claim 1 and temperature wireless monitoring system, it is characterized in that: the one or more sending ends of mounting of tyre, an automobile is installed a receiving end, an automobile is installed one or more relays, and an automobile is a little wireless sensor network.
CN2010202105306U 2010-06-01 2010-06-01 Wireless pressure and temperature monitoring system for mining automobile tire Expired - Fee Related CN202029654U (en)

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CN2010202105306U CN202029654U (en) 2010-06-01 2010-06-01 Wireless pressure and temperature monitoring system for mining automobile tire

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Application Number Priority Date Filing Date Title
CN2010202105306U CN202029654U (en) 2010-06-01 2010-06-01 Wireless pressure and temperature monitoring system for mining automobile tire

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105992713A (en) * 2014-11-27 2016-10-05 株式会社小松制作所 Management system of mining machine, management method of mining machine, and dump truck
CN106985622A (en) * 2015-09-22 2017-07-28 法国大陆汽车公司 Measuring method and unit for motor vehicles

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105992713A (en) * 2014-11-27 2016-10-05 株式会社小松制作所 Management system of mining machine, management method of mining machine, and dump truck
US9704304B2 (en) 2014-11-27 2017-07-11 Komatsu Ltd. System for managing mining machinery, method for managing mining machinery, and dump truck
CN106985622A (en) * 2015-09-22 2017-07-28 法国大陆汽车公司 Measuring method and unit for motor vehicles
US10328756B2 (en) 2015-09-22 2019-06-25 Continental Automotive France Measurement method and unit for a motor vehicle

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