CN202029211U - Mechanical automatic tile maker - Google Patents
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- CN202029211U CN202029211U CN201120016038XU CN201120016038U CN202029211U CN 202029211 U CN202029211 U CN 202029211U CN 201120016038X U CN201120016038X U CN 201120016038XU CN 201120016038 U CN201120016038 U CN 201120016038U CN 202029211 U CN202029211 U CN 202029211U
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- 230000008859 change Effects 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims 2
- 238000012423 maintenance Methods 0.000 claims 1
- 238000007790 scraping Methods 0.000 claims 1
- 230000007246 mechanism Effects 0.000 abstract description 12
- 238000007599 discharging Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 8
- 230000006872 improvement Effects 0.000 description 5
- 244000309464 bull Species 0.000 description 3
- 239000004927 clay Substances 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
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Abstract
本实用新型公开了一种机械式自动制瓦机,包括机架;瓦坯成型装置,包括成型瓦坯四周型面的瓦坯边模;所述瓦坯边模的下部安装有的瓦坯下模,所述瓦坯下模连接有瓦坯下模升降装置,所述瓦坯下模下方的所述机架上固定设有瓦坯下模承压台;所述瓦坯边模的上方设有与所述瓦坯边模配合的瓦坯上模,所述机架上安装有机头导向装置,所述机头导向装置上安装有上下运动的机头,所述机头的下方安装有所述瓦坯上模,所述机头铰接有曲柄连杆机构,所述曲柄连杆机构连接有冲压动力装置;间歇输送装置,包括泥片入料工作台,瓦坯出坯工作台;推料装置,所述推料装置动力连接有间歇驱动装置;本实用新型结构简单,工作可靠,全机械操作,生产效率较高。
The utility model discloses a mechanical automatic tile making machine, which comprises a machine frame; a tile forming device, including a tile side mold for forming a profile around the tile; The tile lower mold is connected with a tile lower mold lifting device, and the frame below the tile lower mold is fixed with a tile lower mold pressure platform; There is a tile upper mold matched with the tile side mold, a machine head guide device is installed on the frame, a machine head that moves up and down is installed on the machine head guide device, and a machine head is installed below the machine head. The upper mold of the tile billet is described, the head is hinged with a crank connecting rod mechanism, and the crank connecting rod mechanism is connected with a stamping power device; the intermittent conveying device includes a mud sheet feeding workbench and a tile billet discharging workbench; device, the power of the pushing device is connected with an intermittent driving device; the utility model has the advantages of simple structure, reliable operation, full mechanical operation, and high production efficiency.
Description
技术领域 technical field
本实用新型涉及一种制瓦机,尤其涉及一种机械式的制瓦机。The utility model relates to a tile making machine, in particular to a mechanical tile making machine.
背景技术 Background technique
现有技术的制瓦机都是采用液压式,其缺点是效率低下,设备成本较高,而且自动化程度低,极易发生故障。The tile-making machines in the prior art all adopt a hydraulic type, which has the disadvantages of low efficiency, high equipment cost, low degree of automation, and extremely prone to breakdowns.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是提供一种结构简单、生产效率较高的机械式自动制瓦机。The technical problem to be solved by the utility model is to provide a mechanical automatic tile making machine with simple structure and high production efficiency.
为解决上述技术问题,本实用新型的技术方案是:机械式自动制瓦机,包括:In order to solve the above technical problems, the technical solution of the utility model is: a mechanical automatic tile making machine, comprising:
机架;frame;
瓦坯成型装置,包括成型瓦坯四周型面且固定安装在所述机架上的瓦坯边模;所述瓦坯边模的下部安装有与所述瓦坯边模配合的瓦坯下模,所述瓦坯下模连接有瓦坯下模升降装置,所述瓦坯下模下方的所述机架上固定设有瓦坯下模承压台;所述瓦坯边模的上方设有与所述瓦坯边模配合的瓦坯上模,所述机架上安装有机头导向装置,所述机头导向装置的顶端安装有导向连接板,所述机头导向装置上安装有上下运动的机头,所述机头的下方安装有所述瓦坯上模,所述机头铰接有曲柄连杆机构,所述曲柄连杆机构连接有冲压动力装置;A tile forming device, including a tile side mold that forms the surrounding surface of the tile and is fixedly installed on the frame; a tile lower mold that cooperates with the tile side mold is installed on the lower part of the tile side mold , the tile lower mold is connected with a tile lower mold lifting device, the frame below the tile lower mold is fixed with a tile lower mold pressure platform; The tile blank upper mold matched with the tile blank side mold, the machine head guide device is installed on the frame, the top of the machine head guide device is equipped with a guide connecting plate, and the machine head guide device is equipped with a vertical movement A machine head, the tile blank upper die is installed under the machine head, the machine head is hinged with a crank linkage mechanism, and the crank linkage mechanism is connected with a stamping power device;
间歇输送装置,包括泥片入料工作台,位于所述瓦坯成型装置前部;瓦坯出坯工作台,位于所述瓦坯成型装置后部;推料装置,将所述瓦坯输送至所述瓦坯成型装置内,并将所述成型瓦坯推出所述瓦坯成型装置,所述推料装置动力连接有间歇驱动装置。Intermittent conveying device, including a mud chip feeding workbench, which is located at the front of the tile blank forming device; a tile blank discharge workbench, which is located at the rear of the tile blank forming device; a pushing device, which transports the tile blank to inside the tile forming device, and push the formed tile out of the tile forming device, and the pushing device is connected with an intermittent driving device for power.
作为优选的技术方案,所述机头导向装置包括固定在所述机架上的导柱或导轨。As a preferred technical solution, the nose guiding device includes a guide post or a guide rail fixed on the frame.
作为优选的技术方案,所述瓦坯下模升降装置包括固定在所述瓦坯下模侧部的导向柱,所述导向连接板上安装有与所述导向柱配合的连接板导向柱孔,所述机头上也安装有与所述导向柱配合的机头导向柱孔,所述连接板导向柱孔与所述机头导向柱孔之间的导向柱上套装有下模复位保持弹簧,所述机头导向柱孔与所述瓦坯下模之间的导向柱上套装有下模成型保持弹簧;所述下模复位保持弹簧上端的所述导向柱上安装有瓦坯下模复位限位块。As a preferred technical solution, the lifting device of the tile lower mold includes a guide column fixed on the side of the tile lower mold, and the guide connecting plate is equipped with a connecting plate guide column hole matched with the guide column, The machine head is also equipped with a machine head guide column hole that cooperates with the guide column, and the guide column between the connecting plate guide column hole and the machine head guide column hole is covered with a lower die reset holding spring, The lower mold forming retaining spring is set on the guide column between the guide column hole of the machine head and the lower die of the tile blank; bit blocks.
作为对上述技术方案的改进,所述冲压动力装置包括电动机,所述电动机动力连接有驱动变速装置,所述驱动变速装置动力连接有兼做飞轮的大齿轮。As an improvement to the above technical solution, the stamping power unit includes an electric motor, and the electric motor is power-connected with a drive transmission device, and the drive transmission device is power-connected with a large gear that doubles as a flywheel.
作为对上述技术方案的改进,所述曲柄连杆机构包括连杆,所述连杆的上端铰接在所述机头上,所述连杆的下端铰接在所述大齿轮上,所述大齿轮兼做所述曲柄连杆机构的曲柄。As an improvement to the above technical solution, the crank linkage mechanism includes a connecting rod, the upper end of the connecting rod is hinged on the machine head, the lower end of the connecting rod is hinged on the large gear, and the large gear Double as the crank of described crank-link mechanism.
作为对上述技术方案的改进,所述推料装置包括位于所述泥片入料工作台外端的输送链轮和位于所述瓦坯出坯工作台外端的输送链轮,所述输送链轮上平行安装有两输送链条,两所述输送链条之间间隔均布连接有推料板。As an improvement to the above technical solution, the pushing device includes a conveying sprocket located at the outer end of the mud sheet feeding workbench and a conveying sprocket located at the outer end of the tile billet discharging workbench. Two conveying chains are installed in parallel, and pusher plates are evenly spaced between the two conveying chains.
作为对上述技术方案的改进,所述间歇驱动装置包括主动销轮,与所述主动销轮配合的从动槽轮,所述从动槽轮通过间歇变速装置动力连接所述输送链轮。As an improvement to the above technical solution, the intermittent driving device includes a driving pin wheel and a driven sheave cooperating with the driving pin wheel, and the driven sheave is power-connected to the conveying sprocket through an intermittent transmission device.
作为对上述技术方案的改进,所述大齿轮兼做所述主动销轮。As an improvement to the above technical solution, the bull gear doubles as the driving pin wheel.
由于采用了上述技术方案,机械式自动制瓦机,包括机架;瓦坯成型装置,包括成型瓦坯四周型面且固定安装在所述机架上的瓦坯边模;所述瓦坯边模的下部安装有与所述瓦坯边模配合的瓦坯下模,所述瓦坯下模连接有瓦坯下模升降装置,所述瓦坯下模下方的所述机架上固定设有瓦坯下模承压台;所述瓦坯边模的上方设有与所述瓦坯边模配合的瓦坯上模,所述机架上安装有机头导向装置,所述机头导向装置的顶端安装有导向连接板,所述机头导向装置上安装有上下运动的机头,所述机头的下方安装有所述瓦坯上模,所述机头铰接有曲柄连杆机构,所述曲柄连杆机构连接有冲压动力装置;间歇输送装置,包括泥片入料工作台,位于所述瓦坯成型装置前部;瓦坯出坯工作台,位于所述瓦坯成型装置后部;推料装置,将所述瓦坯输送至所述瓦坯成型装置内,并将所述成型瓦坯推出所述瓦坯成型装置,所述推料装置动力连接有间歇驱动装置;本实用新型结构简单,工作可靠,全机械操作,生产效率较高。Due to the adoption of the above-mentioned technical scheme, the mechanical automatic tile making machine includes a frame; the tile forming device includes a tile side mold that forms the surrounding profile of the tile and is fixedly installed on the frame; the tile edge The lower part of the mold is equipped with a tile lower mold matched with the tile side mold, the tile lower mold is connected with a tile lower mold lifting device, and the frame below the tile lower mold is fixed with a The pressure platform of the lower mold of the tile blank; the upper mold of the tile blank matched with the side mold of the tile blank is arranged above the side mold of the tile blank; the machine head guide device is installed on the frame, and the The top end is equipped with a guide connecting plate, and the machine head that moves up and down is installed on the machine head guide device. The crank-link mechanism is connected with a stamping power device; the intermittent conveying device, including the mud sheet feeding workbench, is located at the front of the tile forming device; the tile discharging workbench is located at the rear of the tile forming device; material device, which transports the tile blank to the tile blank forming device, and pushes the formed tile blank out of the tile blank forming device, and the pushing device is connected with an intermittent driving device; the utility model has a simple structure , Reliable work, fully mechanical operation, high production efficiency.
附图说明 Description of drawings
图1是本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;
图2是本实用新型实施例的轴侧视图(图中省略了推料装置);Fig. 2 is the axial side view of the utility model embodiment (the pusher device is omitted in the figure);
图3是本实用新型实施例推料装置和瓦坯成型装置的结构示意图;图中瓦坯成型装置处于成型瓦坯的状态;Fig. 3 is a schematic structural view of the pushing device and the tile forming device of the embodiment of the utility model; in the figure, the tile forming device is in the state of forming tile;
图4是本实用新型实施例瓦坯上模抬起后的结构示意图;Fig. 4 is a schematic view of the structure of the upper mold of the tile blank in the embodiment of the present invention after it is lifted;
图中:1-机架;101-从动皮带轮;102-动力小齿轮;201-瓦坯边模;202-瓦坯下模;203-瓦坯下模承压台;204-瓦坯上模;205-机头导向装置;206-机头;207-导向柱;208-导向连接板;209-连接板导向柱孔;210-机头导向柱孔;211-下模复位保持弹簧;212-下模成型保持弹簧;213-瓦坯下模复位限位块;301-泥片入料工作台;302-瓦坯出坯工作台;303-输送链轮;304-输送链条;305-推料板;4-大齿轮;401-连杆;51-主动销轮;52-从动槽轮;53-从动齿轮;54-从动小齿轮;55-间歇链轮;56-主动链轮。In the figure: 1-frame; 101-driven pulley; 102-power pinion; 201-tile side mold; 202-tile lower mold; 203-tile lower mold pressure platform; 204-tile upper mold ; 205-head guide device; 206-head; 207-guiding column; 208-guiding connecting plate; 209-connecting plate guiding column hole; 210-head guiding column hole; Lower mold forming retaining spring; 213- tile blank lower mold reset limit block; 301- mud sheet feeding table; 302- tile billet discharging table; 303- conveying sprocket; 304- conveying chain; 305- pushing material Plate; 4-big gear; 401-connecting rod; 51-driving pin wheel; 52-driven sheave; 53-driven gear; 54-driven pinion; 55-intermittent sprocket; 56-driving sprocket.
具体实施方式 Detailed ways
下面结合附图和实施例,进一步阐述本实用新型。在下面的详细描述中,只通过说明的方式描述了本实用新型的某些示范性实施例。毋庸置疑,本领域的普通技术人员可以认识到,在不偏离本实用新型的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,附图和描述在本质上是说明性的,而不是用于限制权利要求的保护范围。Below in conjunction with accompanying drawing and embodiment, further set forth the utility model. In the following detailed description, certain exemplary embodiments of the present invention are described by way of illustration only. Needless to say, those skilled in the art would realize that the described embodiments may be modified in various different ways, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and not intended to limit the scope of the claims.
如图1、图2和图3所示,机械式自动制瓦机,包括:As shown in Figure 1, Figure 2 and Figure 3, the mechanical automatic tile making machine includes:
机架1,所述机架1作为其它零部件的支撑体。The
瓦坯成型装置,包括成型瓦坯四周型面且固定安装在所述机架1上的瓦坯边模201,所述瓦坯边模201为矩形框状;所述瓦坯边模201的下部安装有与所述瓦坯边模201配合的瓦坯下模202,所述瓦坯下模202连接有瓦坯下模升降装置,瓦坯下模202的作用是成型瓦坯的下表面,瓦坯下模升降装置的作用是通过瓦坯下模202将瓦坯从所述瓦坯边模201中顶出,方便成型瓦坯的输送,所述瓦坯下模202下方的所述机架1上固定设有瓦坯下模承压台203,瓦坯下模承压台203的作用是在瓦坯成型过程中使瓦坯下模202可以承受更大的成型压力。所述瓦坯边模201的上方设有与所述瓦坯边模201配合的瓦坯上模204,所述机架1上安装有机头导向装置205,所述机头导向装置205的顶端安装有导向连接板208,所述机头导向装置205上安装有上下运动的机头206,所述机头206的下方安装有所述瓦坯上模204,所述机头206铰接有曲柄连杆机构,所述曲柄连杆机构连接有冲压动力装置。The tile forming device includes a
间歇输送装置,包括泥片入料工作台301,位于所述瓦坯成型装置前部;瓦坯出坯工作台302,位于所述瓦坯成型装置后部;推料装置,将所述瓦坯输送至所述瓦坯成型装置内,并将所述成型瓦坯推出所述瓦坯成型装置,所述推料装置动力连接有间歇驱动装置。The intermittent conveying device includes a mud
所述机头导向装置205包括固定在所述机架1上的导柱,当然也可以采用导轨的结构形式,这些结构形式在本技术领域的普通工程技术人员看来,是公知和常用的结构,在此不再赘述。The nose guiding
所述瓦坯下模升降装置包括固定在所述瓦坯下模202侧部的导向柱207,所述导向连接板208上安装有与所述导向柱207配合的连接板导向柱孔209,所述机头206上也安装有与所述导向柱207配合的机头导向柱孔210,所述连接板导向柱孔209与所述机头导向柱孔210之间的导向柱207上套装有下模复位保持弹簧211,所述机头导向柱孔210与所述瓦坯下模202之间的导向柱207上套装有下模成型保持弹簧212;所述下模复位保持弹簧211上端的所述导向柱207上安装有瓦坯下模复位限位块213。The lifting device of the tile lower mold includes a
所述冲压动力装置包括电动机(图中未示出),所述电动机动力连接有驱动变速装置,所述驱动变速装置动力连接有兼做飞轮的大齿轮4,本实施例中,所述电动机为调速电动机,所述驱动变速装置包括与电动机固定连接的主动皮带轮(图中亦未示出),所述主动皮带轮动力连接从动皮带轮101,所述从动皮带轮101连接有动力小齿轮102,所述动力小齿轮102啮合有大齿轮4。The stamping power unit includes a motor (not shown in the figure), and the motor is connected to a drive transmission device, and the drive transmission device is connected to a
所述曲柄连杆机构包括连杆401,所述连杆401的上端铰接在所述机头206上,所述连杆401的下端铰接在所述大齿轮4上,所述大齿轮4兼做所述曲柄连杆机构的曲柄。The crank-link mechanism includes a
所述推料装置包括位于所述泥片入料工作台301外端的输送链轮303和位于所述瓦坯出坯工作台302外端的输送链轮303,所述输送链轮303上平行安装有两输送链条304,两所述输送链条304之间间隔均布连接有推料板305。The pushing device includes a conveying
所述间歇驱动装置包括主动销轮51,与所述主动销轮51配合的从动槽轮52,所述从动槽轮52通过间歇变速装置动力连接所述输送链轮303;本实施例中,所述大齿轮4兼做所述主动销轮51。槽轮机构的特点是可将主动销轮的连续转动变换为从动槽轮52的间歇转动,具有结构简单、尺寸小、机械效率高、能较平稳地间歇转位等特点。本实施例中,所述间歇变速装置包括与所述从动槽轮52动力连接的从动齿轮53,所述从动齿轮53啮合有从动小齿轮54,所述从动小齿轮54动力连接有间歇链轮55,所述间歇链轮55通过链条连接至设在所述推料装置链轮轴上的主动链轮56上。The intermittent driving device includes a driving
如图3和图4所示,本实用新型的工作原理如下:As shown in Figure 3 and Figure 4, the working principle of the present utility model is as follows:
电动机通过皮带传动带动所述动力小齿轮102旋转,所述动力小齿轮102带动与其啮合的大齿轮4旋转,在本实施例中,大齿轮4具有储存动能的飞轮、往复运动的曲柄、间歇运动的主动销轮和动力输入的变速齿轮等多种作用,兼做往复运动曲柄的大齿轮4通过连杆401将动力传递给所述机头206,所述机头206带动所述瓦坯上模204沿所述导柱作上下往复运动。在所述瓦坯上模204向下运动过程中,所述机头206通过所述下模复位保持弹簧211、所述下模成型保持弹簧212和所述导向柱207带动所述瓦坯下模202向下运动,当所述瓦坯下模202到达所述瓦坯下模承压台203上时,所述瓦坯下模202和所述瓦坯边模201形成下部封闭的成型模腔,此时上模继续向下运动,所述下模成型保持弹簧212继续压缩,所述瓦坯上模204将泥片压入成型模腔,从而使泥片成型为瓦坯;接着,所述瓦坯上模204向上运动,所述瓦坯下模202在所述下模成型保持弹簧212的作用下保持不动,从而防止瓦坯上模204和瓦坯的粘连,所述瓦坯上模204继续向上运动,所述下模成型保持弹簧212的弹力小于所述下模复位保持弹簧211的弹力时,瓦坯下模202开始向上运动,当所述导向柱207上安装的瓦坯下模复位限位块213顶在所述导向连接板208上时,所述下模复位保持弹簧211被向上运动的所述机头206继续压缩,所述瓦坯下模202停止向上运动,此时所述瓦坯下模202的上表面、所述泥片入料工作台301的上表面和所述瓦坯出坯工作台302的上表面平齐,接着所述推料装置在所述间歇驱动装置的驱动下,将成型的瓦坯推出的同时,再将新的泥片放置在所述瓦坯下模202的上表面上,开始下一个循环。The motor drives the
本实施例仅仅是对本实用新型的说明而不是对本实用新型保护范围的限制。通过本实施例不难得出以下技术要点,如:可以同时设置两套模具而使用一套推进装置,所述泥片入料工作台301和所述瓦坯出坯工作台302的上表面设置与瓦坯形状相对应的导向凸起,电动机替换为发动机,以上等效变换都应在本实用新型的保护范围之内。即使在本实施例的两端设置输送装置等,也不能成为脱离本实用新型保护范围的新的技术方案。This embodiment is only an illustration of the utility model rather than limiting the protection scope of the utility model. Through this embodiment, it is not difficult to obtain the following technical points, such as: two sets of molds can be set at the same time and a set of propulsion device is used, the upper surface of the mud piece feeding table 301 and the tile billet ejecting table 302 are set in line with the The guide protrusion corresponding to the tile shape, the electric motor is replaced by the motor, and the above equivalent transformations should all be within the protection scope of the present utility model. Even if delivery devices etc. are arranged at both ends of the present embodiment, it cannot become a new technical solution departing from the protection scope of the present utility model.
Claims (8)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102161214A (en) * | 2011-01-13 | 2011-08-24 | 曹月伟 | Mechanical automatic tile making machine |
CN103660012A (en) * | 2013-11-18 | 2014-03-26 | 宜兴市明月建陶有限公司 | Dry powder tile manufacturing system and method |
-
2011
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102161214A (en) * | 2011-01-13 | 2011-08-24 | 曹月伟 | Mechanical automatic tile making machine |
CN102161214B (en) * | 2011-01-13 | 2012-08-22 | 曹月伟 | Mechanical automatic tile making machine |
CN103660012A (en) * | 2013-11-18 | 2014-03-26 | 宜兴市明月建陶有限公司 | Dry powder tile manufacturing system and method |
CN103660012B (en) * | 2013-11-18 | 2015-12-23 | 宜兴市明月建陶有限公司 | A kind of dry powder tile system and system watt method thereof |
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