CN103660012A - Dry powder tile manufacturing system and method - Google Patents
Dry powder tile manufacturing system and method Download PDFInfo
- Publication number
- CN103660012A CN103660012A CN201310576032.1A CN201310576032A CN103660012A CN 103660012 A CN103660012 A CN 103660012A CN 201310576032 A CN201310576032 A CN 201310576032A CN 103660012 A CN103660012 A CN 103660012A
- Authority
- CN
- China
- Prior art keywords
- dry powder
- tile
- adsorption
- plane
- absorption
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000843 powder Substances 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 title abstract description 9
- 238000001179 sorption measurement Methods 0.000 claims abstract description 29
- 238000010521 absorption reaction Methods 0.000 claims description 28
- 238000000465 moulding Methods 0.000 claims description 15
- 238000007493 shaping process Methods 0.000 claims description 9
- 239000003463 adsorbent Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a dry powder tile manufacturing system and method. The dry powder tile manufacturing system comprises a dry powder forming device, a belt conveyor and a mechanical adsorption device. The dry powder forming device comprises a machine frame comprising a bearing workbench, an upper forming mould, a lower forming mould and a stamping power device. The two sides of the bearing workbench are respectively provided with a guide column. The guide columns are sleeved with the two sides of the upper forming mould correspondingly. The stamping power device is connected with the upper forming mould and controls the upper forming mould to move vertically along the guide columns. The lower forming mould is fixedly arranged on the table-board of the bearing workbench. The adsorption device comprises a vacuum pump, an adsorption plane, an adsorption head arranged on the adsorption plane, and a drive device controlling the adsorption plane to lift vertically. The vacuum pump is connected with the adsorption head through a pipeline. The drive device is a hydraulic cylinder arranged above the adsorption plane. A hydraulic piston rod is vertically connected with the adsorption plane and controls the adsorption plane to lift vertically. The belt conveyor is arranged below the dry powder forming device. The conveying face is the same as the bearing workbench in height. The manufacturing efficiency of high piles is greatly improved, the number of waste tiles is greatly reduced, and compared with a high tile production technology in the prior art, the dry powder tile manufacturing system and method have the advantage that the efficiency is improved by more than 30%.
Description
Technical field
The present invention relates to system watt field, relate in particular to a kind of dry powder tile system processed.
Background technology
Current dry powder system on the market watt adopts a dry powder shaped device to be pressed mostly, then utilize ejecting device to be pushed on conveying equipment, finally carry out a series of sintering procedure, but this kind of technique is only suitable in the lower tile of watt pin, but for the tile of high watt pin, while adopting ejecting device to release, easily make watt pin cracking or crumble, causing large batch of useless watt, had a strong impact on the production efficiency of tile, effectively improved.
Utilize in addition dry powder shaped device to carry out the compacting of high watt pin tile, because the groove of high watt pin tile is darker, during the upper and lower mould demoulding, easily cause a watt pin avalanche or imperfect, cannot effectively suppress, have much room for improvement.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, the dry powder tile system processed and the system watt method that a kind of effective raising tile of finished product quantity are provided and have improved tile production efficiency.
Key problem in technology of the present invention is the upper and lower mould position of dry powder shaped device mutually to change, make tile be pressed into the downward structure of high pin watt rib, watt rib damage while preventing the demoulding, and utilizing Mechanical Adsorption device to carry out oscilaltion gets watt, overcome ejecting device and got watt tile damage problem causing, its concrete technical scheme is: a kind of dry powder tile system processed, comprise dry powder shaped device, belt conveyor and Mechanical Adsorption device, described dry powder shaped device, comprise frame, described frame comprises work pressure-bearing platform, moulding upper and lower mould and punching press power set, described work pressure-bearing platform both sides arrange and are respectively arranged with lead, shaping upper both sides correspondence is socketed on lead, described punching press power set connect shaping upper, controlling shaping upper moves up and down along lead, described moulding counterdie is fixedly installed on the table top of work pressure-bearing platform, described adsorbent equipment comprises vavuum pump, absorption plane, is arranged at the adsorption head in absorption plane and controls the drive unit that adsorbs plane oscilaltion, vavuum pump connects adsorption head by pipeline, described drive unit is hydraulic cylinder, described hydraulic cylinder is arranged at absorption plane top, liquid presses piston pole vertically connects absorption plane, controls its oscilaltion, described belt conveyor is arranged at dry powder shaped device below, and conveyor surface height equates in work pressure-bearing platform height.
As preferably, described adsorbent equipment is separately established a hydraulic means, and hydraulic means is arranged at absorption planar side, and described liquid presses piston pole connects absorption flat sidewall, controls its horizontal movement.
As preferably, described adsorption head is circular magnetic chuck.
As preferably, described moulding upper and lower mould model structure is changed mutually.
A kind of dry powder tile system system processed watt method, it is characterized in that comprising the following steps: first utilize dry powder shaped device that tile is compressing, then the absorption plane of Mechanical Adsorption device is stretched between moulding upper and lower mould, adsorption head in absorption plane is covered on to tiled surface, open vavuum pump and adsorbed, then upwards rise absorption plane, final level shifts out, tile is placed on the conveyor surface of belt conveyor, belt conveyor is delivered into subsequent processing by tile.The moulding upper and lower mould position of described dry powder shaped device is changed mutually.
Beneficial effect of the present invention: the present invention has greatly improved the make efficiency of high pin watt and greatly reduced useless wattage amount, has improved more than 30% than the high pin of prior art watt production technology efficiency.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of system of the present invention.
The specific embodiment
A kind of dry powder tile system processed, comprise dry powder shaped device 001, belt conveyor 002 and Mechanical Adsorption device 003, described dry powder shaped device 001, comprise frame 011, described frame 011 comprises work pressure-bearing platform 111, moulding upper and lower mould (112, 113) and punching press power set 114, described work pressure-bearing platform 111 both sides arrange and are respectively arranged with lead 115, shaping upper 112 both sides correspondences are socketed on lead 115, described punching press power set 114 connect shaping upper 112, controlling shaping upper 112 moves up and down along lead 115, described moulding counterdie 113 is fixedly installed on the table top of work pressure-bearing platform 111, described adsorbent equipment 003 comprises vavuum pump 031, absorption plane 032, is arranged at the adsorption head 033 in absorption plane 032 and controls the drive unit 034 that adsorbs plane 032 oscilaltion, vavuum pump 031 connects adsorption head 033 by pipeline, described drive unit 034 is hydraulic cylinder, described hydraulic cylinder is arranged at absorption plane 032 top, liquid presses piston pole vertically connects absorption plane 032, controls its oscilaltion, described belt conveyor 002 is arranged at dry powder shaped device 001 below, and conveyor surface height is highly equal in work pressure-bearing platform 111.Described adsorbent equipment 003 is separately established a hydraulic means, and hydraulic means is arranged at absorption plane 032 side, and described liquid presses piston pole connects absorption plane 032 sidewall, controls its horizontal movement.Described adsorption head 033 is circular magnetic chuck.Described moulding upper and lower mould (112,113) model structure is changed mutually.
A kind of dry powder tile system system processed watt method, it is characterized in that comprising the following steps: first utilize dry powder shaped device 001 that tile is compressing, then the absorption plane 032 of Mechanical Adsorption device 002 is stretched between moulding upper and lower mould (112,113), adsorption head 033 in absorption plane 032 is covered on to tiled surface, open vavuum pump 031 by its absorption, then upwards rise absorption plane 032, final level shifts out, tile is placed on the conveyor surface of belt conveyor 002, belt conveyor 002 is delivered into subsequent processing by tile.The moulding upper and lower mould of described dry powder shaped device (112,113) die cavity is changed mutually.
Claims (6)
1. a dry powder tile system processed, comprise dry powder shaped device, belt conveyor and Mechanical Adsorption device, described dry powder shaped device, comprise frame, described frame comprises work pressure-bearing platform, moulding upper and lower mould and punching press power set, described work pressure-bearing platform both sides arrange and are respectively arranged with lead, shaping upper both sides correspondence is socketed on lead, described punching press power set connect shaping upper, control shaping upper and move up and down along lead, described moulding counterdie is fixedly installed on the table top of work pressure-bearing platform; Described adsorbent equipment comprises vavuum pump, absorption plane, is arranged at the adsorption head in absorption plane and controls the drive unit that adsorbs plane oscilaltion, vavuum pump connects adsorption head by pipeline, described drive unit is hydraulic cylinder, described hydraulic cylinder is arranged at absorption plane top, liquid presses piston pole vertically connects absorption plane, controls its oscilaltion; Described belt conveyor is arranged at dry powder shaped device below, and conveyor surface height equates in work pressure-bearing platform height.
2. a kind of dry powder according to claim 1 tile system processed, is characterized in that described adsorbent equipment separately establishes a hydraulic means, and hydraulic means is arranged at absorption planar side, and described liquid presses piston pole connects absorption flat sidewall, controls its horizontal movement.
3. a kind of dry powder according to claim 1 tile system processed, is characterized in that described adsorption head is circular magnetic chuck.
4. a kind of dry powder according to claim 1 tile system processed, is characterized in that described moulding upper and lower mould model changes mutually, and patrix is arranged on the table top of making pressure-bearing platform, and counterdie is arranged on lead.
5. the tile system system processed of the dry powder as described in one of a claim 1 ~ 4 watt method, it is characterized in that comprising the following steps: first utilize dry powder shaped device that tile is compressing, then the absorption plane of Mechanical Adsorption device is stretched between moulding upper and lower mould, adsorption head in absorption plane is covered on to tiled surface, opening vavuum pump is adsorbed, then upwards rise absorption plane, final level shifts out, tile is placed on the conveyor surface of belt conveyor, belt conveyor is delivered into subsequent processing by tile.
6. dry powder according to claim 5 tile system system processed watt method, is characterized in that the moulding upper and lower mould position of described dry powder shaped device is changed mutually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310576032.1A CN103660012B (en) | 2013-11-18 | 2013-11-18 | A kind of dry powder tile system and system watt method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310576032.1A CN103660012B (en) | 2013-11-18 | 2013-11-18 | A kind of dry powder tile system and system watt method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103660012A true CN103660012A (en) | 2014-03-26 |
| CN103660012B CN103660012B (en) | 2015-12-23 |
Family
ID=50299389
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310576032.1A Active CN103660012B (en) | 2013-11-18 | 2013-11-18 | A kind of dry powder tile system and system watt method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103660012B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107263680A (en) * | 2017-07-24 | 2017-10-20 | 湖北工业大学 | A kind of hydraulic moving type brickmaking machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201046584Y (en) * | 2007-05-21 | 2008-04-16 | 徐平 | Ceramic shaper billet transferring apparatus |
| JP2008258235A (en) * | 2007-04-02 | 2008-10-23 | Seiko Epson Corp | Method for manufacturing molded body, molding apparatus, and method for manufacturing sintered body |
| CN201427343Y (en) * | 2009-04-01 | 2010-03-24 | 张福庆 | Tile removing device of tile maker |
| CN201626026U (en) * | 2010-03-26 | 2010-11-10 | 佛山市恒力泰机械有限公司 | Unburned brick preparing device for thin ceramic bricks |
| CN202029211U (en) * | 2011-01-13 | 2011-11-09 | 曹月伟 | Mechanical automatic tile maker |
| CN203557497U (en) * | 2013-11-18 | 2014-04-23 | 宜兴市明月建陶有限公司 | Dry powder tile making system |
-
2013
- 2013-11-18 CN CN201310576032.1A patent/CN103660012B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008258235A (en) * | 2007-04-02 | 2008-10-23 | Seiko Epson Corp | Method for manufacturing molded body, molding apparatus, and method for manufacturing sintered body |
| CN201046584Y (en) * | 2007-05-21 | 2008-04-16 | 徐平 | Ceramic shaper billet transferring apparatus |
| CN201427343Y (en) * | 2009-04-01 | 2010-03-24 | 张福庆 | Tile removing device of tile maker |
| CN201626026U (en) * | 2010-03-26 | 2010-11-10 | 佛山市恒力泰机械有限公司 | Unburned brick preparing device for thin ceramic bricks |
| CN202029211U (en) * | 2011-01-13 | 2011-11-09 | 曹月伟 | Mechanical automatic tile maker |
| CN203557497U (en) * | 2013-11-18 | 2014-04-23 | 宜兴市明月建陶有限公司 | Dry powder tile making system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107263680A (en) * | 2017-07-24 | 2017-10-20 | 湖北工业大学 | A kind of hydraulic moving type brickmaking machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103660012B (en) | 2015-12-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205072001U (en) | Automatic tea cake press | |
| CN204196170U (en) | A kind of manipulator for capturing sole | |
| CN103950721A (en) | Automatic material separating mechanism of cam | |
| CN201663202U (en) | Low-pressure injection molding equipment | |
| CN201064924Y (en) | Die for pressing ceramic tile | |
| CN202984563U (en) | Double-mould three-station device | |
| CN201848934U (en) | Workbench system of multi-wire cutting machine | |
| CN203579828U (en) | Hot-pressing forming machine for electronic ceramic | |
| CN205798091U (en) | A kind of mould automatic punching device | |
| CN203557497U (en) | Dry powder tile making system | |
| CN103660012B (en) | A kind of dry powder tile system and system watt method thereof | |
| CN201519757U (en) | Compactor of lead furnace plate casting machine | |
| CN205767120U (en) | A kind of clutch surface hot-press arrangement of pneumatic discharging | |
| CN202428346U (en) | Grinding wheel compression molding machine | |
| CN203994151U (en) | A kind of double-deck pressing hydraulic machine | |
| CN203345264U (en) | Blister forming mechanism for toothbrush packaging machine | |
| CN203110104U (en) | Baking-free brick mold | |
| CN205312516U (en) | Pay -off processing platform for trimmer | |
| CN202606647U (en) | Iron hoop stretching machine | |
| CN105195605A (en) | Multi-surface base stamping die | |
| CN203245977U (en) | Interlocking roof tile forming die | |
| CN203779575U (en) | Automatic plastic wood burr removing device | |
| CN205319872U (en) | Reshaping mechanism | |
| CN202555720U (en) | Graphite strip bracket molding and demolding device | |
| CN209409344U (en) | Hemostix rubber plug moulds cap Automatic complexing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |