CN202025576U - Ultra-thin copper wire horizontal tin plating device - Google Patents
Ultra-thin copper wire horizontal tin plating device Download PDFInfo
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- CN202025576U CN202025576U CN2011201432945U CN201120143294U CN202025576U CN 202025576 U CN202025576 U CN 202025576U CN 2011201432945 U CN2011201432945 U CN 2011201432945U CN 201120143294 U CN201120143294 U CN 201120143294U CN 202025576 U CN202025576 U CN 202025576U
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Abstract
The utility model relates to an ultra-thin copper wire horizontal tin plating device comprising a wire winding machine (1), a horizontal hot tin plating furnace (2), an annealing furnace (3) and a wire paying off rack (4). The horizontal hot tin plating furnace (2) comprises a hot tin plating furnace body (5), a tin liquid pool (6), a horizontal tin plating mechanism, a tin-pumping mechanism (12) and a horizontal wire passing mechanism (22). The horizontal tin plating mechanism is placed in the tin liquid pool (6); the tin-pumping mechanism (12) is arranged at one side of a tin plating trough (7) of the horizontal tin plating mechanism; a combination position of the tin plating trough (7) and the tin-pumping mechanism (12) is provided with a circular gap (8); the horizontal wire passing mechanism (22) is arranged in the front of the tin liquid pool (6); and the bottom part of a wire passing guide wheel (24) is abreast with a mouth of a tin plating die trough (18) on the tin plating trough (7). With the adoption of the ultra-thin copper wire horizontal tin plating device, the operation process can be simplified, broken wires can be reduced, full-coil rate of a conductor is increased, abandonment is reduced, the production efficiency is improved, and a hot tin plating copper wire of the specification of 0.02mm to 0.05mm can be produced.
Description
Technical field
The utility model relates to a kind of hot tinning device of copper wires of wires and cables industry, relates in particular to the horizontal tinning stack of a kind of ultra-fine copper cash.
Background technology
Hot tinning device of copper wires is a kind of equipment relatively more commonly used in the electric wire copper conductor manufacturing, existing hot tinning device of copper wires must be pressed into copper cash in the tin liquor by pressured line bar in zinc-plated process, at a certain angle copper cash is passed through zinc-plated mould from tin liquor again, the zinc-plated technology of this kind is very high to the requirement of line ball bar, resistance is enough little when needing to guarantee copper cash through the guide wheel on the line ball bar, but in the actual production, inhibition because of scaling powder and scruff, cause the guide wheel on the line ball bar dirty too many, not only guide wheel can not rotate, even the groove on the guide wheel is all filled up by dirty, make copper cash can not with the mould mouth, cross wire carrier and be positioned to straight line, it is little to have increased the line footpath, the probability of defective such as lenticular wire even broken string, it is more loaded down with trivial details to use the operation of line ball bar to go up in addition, has influenced production efficiency to a certain extent.Usually, the hot tinning equipment of the above-mentioned type only is suitable for producing the above specification of 0.05mm, then can not produce for the following specification of 0.05mm, perhaps can produce big slightly specification, but outage is high, and efficient is extremely low.
Summary of the invention
The horizontal hot-dip tinning stack of ultra-fine copper cash that the purpose of this utility model is to provide a kind of flow process that simplifies the operation, reduces broken string, increases conductor dishful rate, enhances productivity, can smooth and easy production 0.05 following specification.
In order to achieve the above object, the technical solution adopted in the utility model is as follows: the horizontal tinning stack of a kind of ultra-fine copper cash, it comprises admission machine, horizontal hot tinning stove, annealing furnace and pay off rack, horizontal hot tinning stove comprises the hot tinning body of heater, the tin liquor pond, horizontal hot tinning mechanism, pump tin mechanism and level are crossed line mechanism, horizontal hot tinning mechanism is placed in the tin liquor pond, pump tin mechanism is installed in horizontal hot tinning mechanism pot one side, there is a circumferential notch pot and pump tin mechanism junction, level is crossed line mechanism and is installed in the place ahead, tin liquor pond, and it is concordant with the zinc-plated mould notch on the pot that it crosses the wire carrier bottom.
Horizontal hot tinning mechanism comprises pot and pot support, and pot is fixed on the pot support, and pot top exceeds the distance of tin liquor pond liquid level one and half zinc-plated mode diameters.
Pot comprises that under the chamber and pot the chamber on the pot, is middlely separated by the tin liquor dividing plate, and the tin liquor dividing plate is provided with many tin liquors hole.
The pot top is provided with zinc-plated die cavity and crosses the line breach.
Pump tin mechanism comprises motor, tin pump and chain.
The tin pump is installed on the circumferential notch of pot, and it includes pump leaf and slag notch.
The pump leaf is continuously sent into the tin liquor in the tin liquor pond that on the chamber and pot the chamber under the pot, and the scruff that produces in its rotary course is sent to the tin liquor surface in tin liquor pond by slag notch.
Level is crossed line mechanism and was comprised line bracket and crossed wire carrier, crosses wire carrier and is fixed on the line bracket.
The zinc-plated mould line outlet of crossing vertical placement in wire carrier bottom and the zinc-plated die cavity is concordant.
Said mechanism make copper cash can enter tin liquor under without line ball bar situation to carry out level zinc-plated, reduced the production resistance, enable to produce ultra-fine hot tinning copper cash.
The utlity model has following practical function:
Originally use the ordinary hot tin equipment can only produce the above specification of 0.05mm, for producing ultra-fine specification below the 0.05mm then because of its more can not production of breaking; The horizontal hot tinning equipment of the ultra-fine copper cash of this utility model is specifically designed to produces the following ultra-fine tinned wird of 0.05mm, has solved the difficulty of ultra-fine copper wire with hot-dipped tin on the slave unit.
Originally using the ordinary hot tin equipment need use the line ball bar that copper cash is pressed into could be zinc-plated in the tin liquor, and needs line ball guide wheel, zinc-plated mould before producing, crosses wire carrier and be modulated into a straight line, has increased operating procedure; Use the horizontal hot tinning equipment of ultra-fine copper cash then need not use the line ball bar, directly copper cash being penetrated a mould can be zinc-plated, has simplified operating process greatly.
Originally use the ordinary hot tin equipment use the line ball bar copper cash is pressed in the tin liquor zinc-plated in, because of using copper cash, increased zinc-plated angle and copper cash resistance, and then increased the broken string probability at turning, line ball bar place, make it to produce ultra-fine hot tinning copper cash; Using the horizontal hot tinning equipment of ultra-fine copper cash is to be in a horizontal linear on from the boiler tube mouth through tin liquor, zinc-plated mould, mistake wire carrier because of copper cash then, non-resistance in the production, outage greatly reduces, and has improved production efficiency, and makes it can produce ultra-fine hot tinning copper cash specification.
Originally use ordinary hot tin equipment production hot tinning copper cash, if as long as line ball guide wheel, zinc-plated mould, cross wire carrier and have that a point is loosening to be departed from out-of-linely, can produce lenticular wire, that the line footpath is little, percentage elongation is little etc. is bad; And use the horizontal hot tinning equipment of ultra-fine copper cash because of not modulating sight alignment, and this kind bad phenomenon can not appear, improved the production qualification rate.
Description of drawings
Fig. 1 is the horizontal tinning stack outside drawing of the ultra-fine copper cash of the utility model
Fig. 2 is the horizontal hot tinning of the ultra-fine copper cash of a utility model furnace side profile
Fig. 3 is the horizontal hot tinning stove of the ultra-fine copper cash of a utility model orthogonal view
Embodiment
Below in conjunction with accompanying drawing the utility model is described further.
Structure of the present utility model includes admission machine 1, horizontal hot tinning stove 2, annealing furnace 3, pay off rack 4 as Figure 1-3, and horizontal hot tinning stove 2 is to allow copper cash in that to carry out the copper cash level under the situation at line ball bar turning zinc-plated.
Horizontal hot tinning stove 2 comprises that hot tinning body of heater 5, tin liquor pond 6, horizontal hot tinning mechanism, pump tin mechanism 12, level cross line mechanism 22.
Horizontal hot tinning mechanism comprises pot support 26 and pot 7, and pot 7 is fixed in the tin liquor pond 6 by pot support 26, and its top exceeds the distance of tin liquor pond 6 liquid levels, one and half zinc-plated mode diameters, so that make the copper cash after zinc-plated not be stained with tin liquor.Chamber 10 under chamber 14, the pot on 7 fens pots of pot, because of tin liquor has certain impulsive force in flow process, separate with liquid tin dividing plate 17 in the middle of two Room about in the of 7 at pot, to slow down the tin liquor impulsive force, tin liquor dividing plate 17 is provided with many tin liquors hole 16, it can make tin liquor gently enter chamber 14 on the pot, and finally flows into tin liquor pond 6 through line breach 15.Pot 7 tops are provided with zinc-plated die cavity 18 and cross line breach 15, and zinc-plated mould 27 is vertical with the tin liquor face to be placed in the zinc-plated die cavity 18, so that it is zinc-plated to make copper cash carry out level, pot 7 one sides are provided with a circumferential notch 8, join with tin pump 25.
Level is crossed line mechanism 22 and is installed in 6 the place aheads, tin liquor pond, and it comprised line bracket 23 and crossed wire carrier 24 that cross wire carrier 24 and be fixed on the line bracket 23, its bottom was concordant with zinc-plated die cavity 18 line outlets on the pot 7.
When the utility model is produced, copper cash 28 is behind pay off rack 4 unwrapping wire, wire-crossing wheel behind annealing furnace 3 enters the annealing boiler tube, again through scaling powder felt cleaning and activation, tin liquor in pot 7, zinc-plated mould 27, mistake wire carrier 24 carry out the zinc-plated rear haulage of level to admission machine 1 wire-crossing wheel then, are taken in by the take-up axle at last.
Can produce 10 or 20 ultra-fine hot tinning copper cash simultaneously when the utility model is produced, when a ultra-fine hot tinning copper cash stopped line or thread-changing, other each bar can be produced as usual, is not affected.The every performance of ultra-fine hot tinning copper cash with the horizontal hot tinning device fabrication of ultra-fine copper cash all meets national standard at present, and its sabot amount is far superior to national standard especially.
Claims (8)
1. horizontal tinning stack of ultra-fine copper cash, comprise admission machine (1), horizontal hot tinning stove (2), annealing furnace (3) and pay off rack (4), it is characterized in that: horizontal hot tinning stove (2) comprises that hot tinning body of heater (5), tin liquor pond (6), horizontal hot tinning mechanism, pump tin mechanism (12) and level cross line mechanism (22), horizontal hot tinning mechanism is placed in the tin liquor pond (6), pump tin mechanism (12) is installed in pot (7) one sides of horizontal hot tinning mechanism, and pot (7) has a circumferential notch (8) with pump tin mechanism (12) junction; Level is crossed line mechanism (22) and is installed in the place ahead, tin liquor pond (6), and it is concordant with zinc-plated die cavity (18) mouth on the pot (7) that it crosses wire carrier (24) bottom.
2. the horizontal tinning stack of a kind of ultra-fine copper cash according to claim 1, it is characterized in that: horizontal hot tinning mechanism comprises pot (7) and pot support (26), pot (7) is fixed on the pot support (26), and pot (7) top exceeds the distance of tin liquor pond (7) liquid level one and half zinc-plated mode diameters.
3. the horizontal tinning stack of a kind of ultra-fine copper cash according to claim 1 and 2, it is characterized in that: pot (7) comprises chamber (10) under chamber on the pot (14) and the pot, the centre is separated by tin liquor dividing plate (17), and tin liquor dividing plate (17) is provided with many tin liquors hole (16).
4. the horizontal tinning stack of a kind of ultra-fine copper cash according to claim 1 and 2 is characterized in that: pot (7) top is provided with zinc-plated die cavity (18) and crosses line breach (15).
5. the horizontal tinning stack of a kind of ultra-fine copper cash according to claim 1 and 2 is characterized in that: pump tin mechanism (12) comprises motor (20), tin pump (25) and chain (21).
6. the horizontal tinning stack of a kind of ultra-fine copper cash according to claim 5 is characterized in that: tin pump (25) is installed on the circumferential notch (8) of pot (7), and it includes pump leaf (9) and slag notch (11).
7. according to claim 1 or the horizontal tinning stack of 2 or 6 described a kind of ultra-fine copper cash, it is characterized in that: level is crossed line mechanism (22) and was comprised line bracket (23) and crossed wire carrier (24), crosses wire carrier (24) and is fixed on the line bracket (23).
8. the horizontal tinning stack of a kind of ultra-fine copper cash according to claim 7 is characterized in that: zinc-plated mould (27) line outlet of vertical placement is concordant in wire-crossing wheel (24) bottom and the zinc-plated die cavity (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201432945U CN202025576U (en) | 2011-05-09 | 2011-05-09 | Ultra-thin copper wire horizontal tin plating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201432945U CN202025576U (en) | 2011-05-09 | 2011-05-09 | Ultra-thin copper wire horizontal tin plating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202025576U true CN202025576U (en) | 2011-11-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201432945U Expired - Fee Related CN202025576U (en) | 2011-05-09 | 2011-05-09 | Ultra-thin copper wire horizontal tin plating device |
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| CN (1) | CN202025576U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102646488A (en) * | 2012-05-18 | 2012-08-22 | 天津安讯达科技有限公司 | Process for machining tin-plated screening layer of cable |
| CN103173709A (en) * | 2013-03-12 | 2013-06-26 | 珠海中精机械有限公司 | Tin-fried smoke guide hood structure in tin plating process |
| CN103182581A (en) * | 2013-04-01 | 2013-07-03 | 康舒电子(东莞)有限公司 | Tin soldering machine for copper wires |
| CN114807816A (en) * | 2022-06-28 | 2022-07-29 | 天津华源线材制品有限公司 | Magnesium-aluminum-zinc steel wire production and processing device |
-
2011
- 2011-05-09 CN CN2011201432945U patent/CN202025576U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102646488A (en) * | 2012-05-18 | 2012-08-22 | 天津安讯达科技有限公司 | Process for machining tin-plated screening layer of cable |
| CN102646488B (en) * | 2012-05-18 | 2013-07-31 | 天津安讯达科技有限公司 | Process for machining tin-plated screening layer of cable |
| CN103173709A (en) * | 2013-03-12 | 2013-06-26 | 珠海中精机械有限公司 | Tin-fried smoke guide hood structure in tin plating process |
| CN103173709B (en) * | 2013-03-12 | 2015-06-03 | 珠海中精机械有限公司 | Tin-fried smoke guide hood structure in tin plating process |
| CN103182581A (en) * | 2013-04-01 | 2013-07-03 | 康舒电子(东莞)有限公司 | Tin soldering machine for copper wires |
| CN103182581B (en) * | 2013-04-01 | 2015-04-08 | 康舒电子(东莞)有限公司 | Tin soldering machine for copper wires |
| CN114807816A (en) * | 2022-06-28 | 2022-07-29 | 天津华源线材制品有限公司 | Magnesium-aluminum-zinc steel wire production and processing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111102 Termination date: 20140509 |