CN114807816A - Magnesium-aluminum-zinc steel wire production and processing device - Google Patents

Magnesium-aluminum-zinc steel wire production and processing device Download PDF

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Publication number
CN114807816A
CN114807816A CN202210738867.1A CN202210738867A CN114807816A CN 114807816 A CN114807816 A CN 114807816A CN 202210738867 A CN202210738867 A CN 202210738867A CN 114807816 A CN114807816 A CN 114807816A
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China
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fixed
plate
steel wire
wall
alloy liquid
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Granted
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CN202210738867.1A
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Chinese (zh)
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CN114807816B (en
Inventor
王钺涵
于喜彬
于茂来
于喜胜
宫明江
王占学
王彦全
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Tianjin Fuqiao Metal Product Co ltd
Tianjin Huayuan Wire Products Co ltd
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Tianjin Fuqiao Metal Product Co ltd
Tianjin Huayuan Wire Products Co ltd
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Priority to CN202210738867.1A priority Critical patent/CN114807816B/en
Publication of CN114807816A publication Critical patent/CN114807816A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/43Mixing liquids with liquids; Emulsifying using driven stirrers
    • B01F23/431Mixing liquids with liquids; Emulsifying using driven stirrers the liquids being introduced from the outside through or along the axis of a rotating stirrer, e.g. the stirrer rotating due to the reaction of the introduced liquid
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/12Aluminium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/38Wires; Tubes

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Abstract

The invention relates to the technical field of plating on steel wires, in particular to a magnesium-aluminum-zinc steel wire production and processing device which comprises a plating tank, wherein two first guide rollers are rotatably connected inside the plating tank, two second guide rollers are rotatably connected at two ends of the top surface of the plating tank, a partition plate is horizontally fixed on the inner wall of the plating tank, and two yielding ports are symmetrically formed in the top surface of the partition plate; the side wall of the plating tank is provided with an outlet and an inlet, the outlet is arranged above the partition plate, and the inlet is arranged below the partition plate; the invention is favorable for uniformly mixing the alloy liquid in the plating tank by enabling the alloy liquid in the plating tank to circularly flow up and down, guides and shunts the alloy liquid entering from the inlet by arranging the shunting mechanism, so that the alloy liquid is discharged from the lower part of each steel wire, and is favorable for uniformly mixing the discharged alloy liquid with the alloy liquid below the partition plate by increasing the discharging position of the alloy liquid.

Description

Magnesium-aluminum-zinc steel wire production and processing device
Technical Field
The invention relates to the field of plating of steel wires, in particular to a magnesium-aluminum-zinc steel wire production and processing device.
Background
The traditional steel wire adopts a hot-dip galvanizing protection technology, and a hot-dip galvanizing aluminum magnesium alloy coating has more excellent corrosion resistance than a pure zinc coating, so that an anti-corrosion nano coating is formed on the surface of the steel wire, and the hot-dip galvanizing protection technology becomes a research hotspot at present.
The invention discloses a self-uniform plating tank for steel wire hot-dip plating of a zinc-aluminum-magnesium alloy and a manufacturing method thereof, wherein the plating tank comprises a tank body and two groups of walking wheels arranged in the tank body, each group of walking wheels is arranged in the tank body through a transmission shaft, the transmission shaft of each group of walking wheels is provided with a stirring roller, and a lead-in wire roller and a lead-out wire roller are arranged outside the tank body. The manufacturing method comprises the following steps: (1) manufacturing a pool body; (2) manufacturing a traveling wheel and a stirring roller; (3) mounting a traveling wheel and a stirring roller; (4) and installing a lead-in wire roller and a lead-out wire roller.
Because the specific gravity of the alloy elements (Al and Mg) is light and the alloy elements are easy to float on the surface of the alloy liquid, in the prior art, the alloy liquid is more uniform by stirring the alloy liquid, but the alloy elements on the upper layer are difficult to directly move to the bottom of a plating tank to be mixed with the alloy liquid again only by simple stirring.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a magnesium-aluminum-zinc steel wire production and processing device.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows: the magnesium-aluminum-zinc steel wire production and processing device comprises a plating tank, wherein two first guide rollers are rotatably connected inside the plating tank, two second guide rollers are rotatably connected at two ends of the top surface of the plating tank, a partition plate is horizontally fixed on the inner wall of the plating tank, and two relief ports are symmetrically formed in the top surface of the partition plate; the side wall of the plating tank is provided with an outlet and an inlet, the outlet is arranged above the partition plate, the inlet is arranged below the partition plate, the side wall of the plating tank is fixedly provided with an extraction pump, the suction end of the extraction pump is fixedly communicated with the outlet, and the output end of the extraction pump is fixedly communicated with the inlet; and a shunting mechanism is arranged on one side of the inlet and used for guiding and shunting the alloy liquid on the upper layer to the lower part of each steel wire.
Preferably, the reposition of redundant personnel mechanism includes the shunt tubes, the shunt tubes is fixed on the inner wall of coating pond, the one end and the fixed intercommunication of inlet port of shunt tubes, be linear array on the top surface of shunt tubes and seted up a plurality of branch mouths, every all be fixed with first support on the inner wall of branch mouth, vertical slip has run through the slide bar on the first support, be fixed with the sealing plug on the top surface of slide bar, sealing plug and branch mouth sealing contact, be fixed with the draw runner on the bottom surface of slide bar, the vertical sliding connection of draw runner is on the inner wall of shunt tubes, be fixed with first spring between draw runner and the first support jointly, first spring housing is in the outside of slide bar.
Preferably, the top of reposition of redundant personnel mouth is provided with dispersion mechanism, dispersion mechanism is used for stirring the dispersion to the discharged alloy liquid from the reposition of redundant personnel mouth, dispersion mechanism includes a plurality of dispersion section of thick bamboos, and is a plurality of dispersion section of thick bamboo is all fixed on the top surface of shunt tubes, and the outside at the reposition of redundant personnel mouth that corresponds is established to the dispersion section of thick bamboo cover, be fixed with the second support on the inner wall of dispersion section of thick bamboo, it is connected with impeller to rotate on the bottom surface of second support.
Preferably, be fixed with the guide board on the bottom surface of baffle, the both sides of guide board contact with the mouth of stepping down that corresponds respectively, the bottom surface of guide board is the arc.
Preferably, two blocking plates are fixed on the top surface of the partition plate, the blocking plates are symmetrically arranged on two sides of the discharge port, and a through hole is formed in the middle of each blocking plate.
Preferably, the both sides of shunt tubes all are provided with the impurity collection mechanism that is used for collecting impurity, impurity collection mechanism includes the hang plate, one side of hang plate is fixed on the shunt tubes, the other three sides of hang plate are all fixed on the inner wall of coating pond, a plurality of first collecting troughs have been seted up on the top surface of hang plate, the fixed intercommunication in the below position that lies in the hang plate on the lateral wall of coating pond has the slag-off valve.
Preferably, an intermittent sealing mechanism is arranged below the inclined plate and used for intermittently sealing a first collecting tank on the surface of the inclined plate, the intermittent sealing mechanism comprises a sliding plate which is connected below the inclined plate in a sliding manner, a plurality of second collecting tanks are uniformly formed in the sliding plate and communicated with the first collecting tank, a pushing screen plate is fixed at one end, close to the flow dividing pipe, of the sliding plate, an elastic cushion is fixed on the bottom surface of the pushing screen plate, a pulling spring is fixed between the pushing screen plate and the outer wall of the flow dividing pipe, an air pressure pushing mechanism is arranged on one side, close to the flow dividing pipe, of the pushing screen plate, and the air pressure pushing mechanism is used for intermittently pushing the pushing screen plate to move to one side, far away from the flow dividing pipe, so that the second collecting tanks and the first collecting tanks are intermittently and alternately closed.
Preferably, the air pressure pushing mechanism comprises a reciprocating screw rod and two communicating boxes, one end of the reciprocating screw rod is rotatably connected to the inner wall of one end of the flow dividing pipe, a driving shaft is fixed to the other end of the reciprocating screw rod, one end of the driving shaft, which is far away from the reciprocating screw rod, is rotatably connected with a third support, the third support is fixed to the inner wall of the flow dividing pipe, a driving impeller is fixed to the driving shaft, a moving plug is in threaded connection with the reciprocating screw rod, the outer wall of the moving plug and the inner wall of the flow dividing pipe are in sliding sealing, a telescopic sleeve is fixed to one end, which is close to the reciprocating screw rod, of the moving plug, the tail end of the telescopic sleeve is fixed to the inner wall of the flow dividing pipe, the telescopic sleeve is arranged on the outer side of the reciprocating screw rod, the moving plug divides the flow dividing pipe into a cavity and an air cavity, air outlet grooves are symmetrically formed in the side wall of the air cavity, and the two communicating boxes are symmetrically fixed to the side wall of the flow dividing pipe, the communicating box is communicated with the air outlet groove, one end of the communicating box, which is close to the pushing screen plate, is fixedly communicated with a telescopic pipe, and the tail end of the telescopic pipe is fixed in the middle of the pushing screen plate.
Preferably, sliding connection has two promotion strips, two on the interior top surface of shunt tubes the tip of promoting the strip is all fixed on the lateral wall of removing the stopper, the bottom surface that promotes the strip contacts with the top surface of draw runner, two guiding grooves have been seted up on the bottom surface that promotes the strip, wherein two the draw runner sets up inside the guiding groove.
Preferably, be provided with filtering mechanism on the baffle top surface, filtering mechanism is used for filtering along with the alloy liquid impurity that flows, filtering mechanism includes filter screen and guiding tube, the filter screen is fixed between two barrier plates, the guiding tube is the L type, the one end and the through-hole of guiding tube are linked together, the one end of filter screen is kept away from to the other end orientation of guiding tube.
Compared with the prior art, the invention has the following beneficial effects:
firstly, when plating the steel wire, the steel wire is wound on a first guide roller and a second guide roller, the first guide roller and the second guide roller guide the steel wire, and the plating tank is divided into an upper chamber and a lower chamber by arranging the partition plate, and the two chambers are communicated by arranging the relief port so as to facilitate the steel wire to pass through, alloy liquid with lighter specific gravity in a chamber above the partition plate is extracted by starting the extraction pump and is conveyed to the lower part of the partition plate to be discharged, thereby enabling the alloy liquid in the plating tank to circularly flow up and down, being beneficial to uniformly mixing the alloy liquid in the plating tank, avoiding the situation that elements with light specific gravity in the alloy liquid move upwards, and by arranging the shunting mechanism, guiding and shunting the alloy liquid entering from the inlet to discharge the alloy liquid from the lower part of each steel wire, by increasing the discharging position of the alloy liquid, the discharged alloy liquid and the alloy liquid below the partition plate are favorably and uniformly mixed.
The alloy liquid directly discharged from the shunting port is difficult to be quickly mixed with the alloy liquid below the partition plate, and the embodiment of the invention can solve the problem.
Thirdly, when the movable plug moves in a reciprocating manner, the movable plug can drive the pushing strip to move in a reciprocating manner, the sliding strip is limited by the bottom surface of the pushing strip, the sliding strip is prevented from moving upwards, so that the sealing plug is prevented from moving upwards, the diversion port is sealed by the sealing plug, when the guide groove moves to the position above the sliding strip, the sealing plug drives the sliding rod and the sliding strip to move upwards under the action of hydraulic pressure, the diversion port is opened, the opening state of the diversion port is reduced, the flowing range of alloy liquid is favorably reduced, the influence of the flowing of the alloy liquid on impurities is further reduced, different diversion ports are opened intermittently by enabling the pushing strip to move in a reciprocating manner, the alloy liquid flowing out of the diversion port is favorably and uniformly mixed with the alloy liquid below the partition plate, and it is worth explaining that in the process of moving the pushing strip, the diversion ports are always opened, and the fluidity of the alloy liquid in the diversion pipe is favorably maintained, thereby maintaining the rotation state of the driving impeller.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a first overall cross-section of the present invention;
FIG. 3 is a schematic diagram of the structure at A in FIG. 2 according to the present invention;
FIG. 4 is a second overall cross-sectional rear view of the present invention;
FIG. 5 is a schematic diagram of the structure at B in FIG. 4 according to the present invention;
FIG. 6 is a schematic rear view of a third overall cross-section according to the present invention;
FIG. 7 is a schematic view of the structure of FIG. 6 at C in accordance with the present invention;
FIG. 8 is a schematic rear view of a fourth overall cross-section according to the present invention;
FIG. 9 is a schematic diagram of the structure of FIG. 8 at D in accordance with the present invention;
FIG. 10 is an overall cross-sectional view of the present invention;
FIG. 11 is a schematic rear view of a fifth overall cross-section of the present invention;
FIG. 12 is a schematic view of the rice of FIG. 11 at location E in accordance with the present invention;
fig. 13 is a structural diagram of a sixth overall cross section of the present invention.
In the figure: 1. a plating tank; 2. a first guide roller; 3. a second guide roller; 4. a partition plate; 5. a let position port; 6. an outlet port; 7. an inlet port; 8. a pump; 9. a shunt tube; 901. entering the cavity; 902. an air cavity; 10. a shunt port; 11. a first bracket; 12. a slide bar; 13. a sealing plug; 14. a slide bar; 15. a first spring; 16. a dispersing cylinder; 17. a second bracket; 18. a stirring impeller; 19. a guide plate; 20. a blocking plate; 21. a through hole; 22. an inclined plate; 23. a first holding tank; 24. a slag discharge valve; 25. a sliding plate; 26. a second holding tank; 27. pushing the screen plate; 28. an elastic pad; 29. a pulling spring; 30. a reciprocating screw rod; 31. a communicating tank; 32. a drive shaft; 33. a third support; 34. driving the impeller; 35. moving the plug; 3501. a telescopic sleeve; 36. an air outlet groove; 37. a telescopic pipe; 38. a push bar; 39. a guide groove; 40. a filter screen; 41. and (6) guiding the tube.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 1 to 13, the magnesium-aluminum-zinc steel wire production and processing device comprises a plating tank 1, wherein two first guide rollers 2 are rotatably connected inside the plating tank 1, two second guide rollers 3 are rotatably connected at two ends of the top surface of the plating tank 1, a partition plate 4 is horizontally fixed on the inner wall of the plating tank 1, and two yielding ports 5 are symmetrically formed on the top surface of the partition plate 4; the side wall of the plating tank 1 is provided with a discharge port 6 and an inlet port 7, the discharge port 6 is arranged above the partition plate 4, the inlet port 7 is arranged below the partition plate 4, the side wall of the plating tank 1 is fixedly provided with an extraction pump 8, the suction end of the extraction pump 8 is fixedly communicated with the discharge port 6, and the output end of the extraction pump 8 is fixedly communicated with the inlet port 7; one side of the inlet 7 is provided with a shunting mechanism which is used for guiding and shunting the alloy liquid on the upper layer to the lower part of each steel wire; during operation, because the alloy elements Al and Mg have light specific gravity and are easy to float on the surface of the alloy liquid, in the prior art, the alloy liquid is more uniform by stirring the alloy liquid, but the alloy elements on the upper layer are difficult to directly move to the bottom of the plating tank 1 to be mixed with the alloy liquid again only by simple stirring, the embodiment of the invention can solve the problems, and the specific operation mode is as follows, when the steel wire is plated, the steel wire is wound on the first guide roller 2 and the second guide roller 3, the steel wire is guided by the first guide roller 2 and the second guide roller 3, the plating tank 1 is divided into an upper chamber and a lower chamber by arranging the partition plate 4, the two chambers are communicated by arranging the position port 5 to facilitate the steel wire to pass through, the alloy liquid with light specific gravity in the chamber above the partition plate 4 is sucked by starting the suction pump 8, the alloy liquid in the plating tank 1 flows up and down circularly, so that the alloy liquid in the plating tank 1 is favorably and uniformly mixed, the situation that elements with low specific gravity in the alloy liquid move upwards is avoided, the alloy liquid entering from the inlet 7 is guided and shunted by arranging the shunt mechanism, the alloy liquid is discharged from the lower part of each steel wire, and the discharged alloy liquid is favorably and uniformly mixed with the alloy liquid below the partition plate 4 by increasing the discharge position of the alloy liquid.
As a further embodiment of the invention, the shunt mechanism comprises a shunt tube 9, the shunt tube 9 is fixed on the inner wall of the plating tank 1, one end of the shunt tube 9 is fixedly communicated with the inlet 7, a plurality of shunt ports 10 are arranged on the top surface of the shunt tube 9 in a linear array, a first support 11 is fixed on the inner wall of each shunt port 10, a slide bar 12 vertically penetrates through the first support 11 in a sliding manner, a sealing plug 13 is fixed on the top surface of the slide bar 12, the sealing plug 13 is in sealing contact with the shunt ports 10, a slide bar 14 is fixed on the bottom surface of the slide bar 12, the slide bar 14 is vertically connected on the inner wall of the shunt tube 9 in a sliding manner, a first spring 15 is jointly fixed between the slide bar 14 and the first support 11, and the first spring 15 is sleeved on the outer side of the slide bar 12; when the alloy liquid extracting device works, under the extracting action of the extracting pump 8, alloy liquid enters the shunt pipe 9 from the inlet 7, along with the increase of the alloy liquid in the shunt pipe 9, under the extrusion action of the alloy liquid, the sealing plug 13 moves upwards and is separated from the shunt port 10, so that the alloy liquid can flow out from the gap between the sealing plug 13 and the shunt port 10, and through arranging the shunt ports 10, the alloy liquid is discharged from the lower part of each steel wire, through increasing the discharging position of the alloy liquid, the discharged alloy liquid is favorably and uniformly mixed with the alloy liquid below the partition plate 4, and in the process of upward movement of the sealing plug 13, the sliding rod 12 and the sliding strip 14 are driven to move upwards, the first spring 15 is synchronously compressed, so that the first spring 15 generates elastic force, when the extracting pump 8 is stopped, under the elastic force pushing action of the first spring 15, the sliding strip 14 moves downwards, the sliding rod 12 and the sealing plug 13 are driven by the sliding strip 14 to move downwards, and the diversion opening 10 is sealed again, which is beneficial to preventing the alloy liquid outside the diversion pipe 9 from entering the diversion pipe 9, thereby avoiding the impurities at the bottom of the plating tank 1 from entering the diversion pipe 9 along with the returned alloy liquid to cause blockage.
As a further embodiment of the present invention, a dispersing mechanism is disposed above the diversion opening 10, the dispersing mechanism is used for stirring and dispersing the alloy liquid discharged from the diversion opening 10, the dispersing mechanism includes a plurality of dispersing cylinders 16, the plurality of dispersing cylinders 16 are all fixed on the top surface of the diversion pipe 9, the dispersing cylinders 16 are sleeved on the outer sides of the corresponding diversion openings 10, a second support 17 is fixed on the inner wall of each dispersing cylinder 16, and a stirring impeller 18 is rotatably connected on the bottom surface of each second support 17; during operation, the alloy liquid directly discharged from the diversion port 10 is difficult to be rapidly mixed with the alloy liquid below the partition plate 4, and the embodiment of the invention can solve the problems.
As a further embodiment of the present invention, a guide plate 19 is fixed on the bottom surface of the partition plate 4, two sides of the guide plate 19 are respectively contacted with the corresponding abdicating openings 5, and the bottom surface of the guide plate 19 is arc-shaped; during operation, the alloy elements with light specific gravity can float above the alloy liquid, and under the blocking of the partition plate 4, the alloy elements can be accumulated below the partition plate 4 and are difficult to enter the upper part of the partition plate 4 from the abdicating port 5 in time to be sucked by the suction pump 8.
As a further embodiment of the invention, two baffle plates 20 are fixed on the top surface of the partition plate 4, the baffle plates 20 are symmetrically arranged at two sides of the discharge port 6, and the middle part of the baffle plate 20 is provided with a through hole 21; when the alloy liquid sucking device works, the blocking plates 20 are symmetrically arranged on two sides of the discharge port 6, so that the alloy liquid can only flow into the space between the two blocking plates 20 from the through hole 21 in the middle of the blocking plates 20, the alloy liquid sucking distances at two ends of the abdicating port 5 are the same, and the alloy liquid flowing out of the abdicating port 5 can be sucked uniformly.
As a further embodiment of the invention, both sides of the shunt pipe 9 are provided with impurity collecting mechanisms for collecting impurities, each impurity collecting mechanism comprises an inclined plate 22, one side of each inclined plate 22 is fixed on the shunt pipe 9, the other three sides of each inclined plate 22 are fixed on the inner wall of the plating tank 1, the top surface of each inclined plate 22 is provided with a plurality of first collecting tanks 23, and the side wall of the plating tank 1 below the inclined plate 22 is fixedly communicated with a slag discharge valve 24; during operation, the alloy liquid is easy to drive impurities deposited at the bottom of the alloy liquid to upwelle and attach to the steel wire to affect plating of the steel wire, and the embodiment of the invention can solve the problems, and the specific operation mode is as follows, in the process of up-and-down circular flow of the alloy liquid, through arranging the inclined plate 22, after the impurities fall off, under the inclination action of the top surface of the inclined plate 22, the impurities slide along the surface of the inclined plate 22 and fall below the inclined plate 22 after passing through the first collecting tank 23, so that the impurities falling below the inclined plate 22 are blocked by the inclined plate 22 and are difficult to return to the upper part of the inclined plate 22 again, thereby facilitating timely collection of the impurities, reducing the influence of the impurities on plating of the steel wire, and under the blocking action of the inclined plate 22, reducing the influence of the flow of the alloy liquid on the impurities below the inclined plate 22, and after the plating is finished, impurities can be cleaned by opening the slag discharge valve 24, so that the problem that the impurities are attached to the steel wire in an upwelling mode along with the flowing of the alloy liquid is solved.
As a further embodiment of the present invention, an intermittent sealing mechanism is disposed below the inclined plate 22, the intermittent sealing mechanism is configured to intermittently seal the first collecting tank 23 on the surface of the inclined plate 22, the intermittent sealing mechanism includes a sliding plate 25, the sliding plate 25 is slidably connected below the inclined plate 22, a plurality of second collecting tanks 26 are uniformly disposed on the sliding plate 25, the second collecting tanks 26 are communicated with the first collecting tank 23, a pushing screen plate 27 is fixed at one end of the sliding plate 25 close to the shunt tube 9, an elastic pad 28 is fixed on a bottom surface of the pushing screen plate 27, a pulling spring 29 is jointly fixed between the pushing screen plate 27 and an outer wall of the shunt tube 9, an air pressure pushing mechanism is disposed at one side of the pushing screen plate 27 close to the shunt tube 9, and the air pressure pushing mechanism is configured to intermittently push the pushing screen plate 27 to move to a side far away from the shunt tube 9, so that the second collecting tanks 26 and the first collecting tanks 23 are intermittently and alternately closed; when the device works, under the pushing action of the air pressure pushing mechanism, the screen plate 27 is pushed to move towards one side far away from the shunt tube 9 intermittently, because the inclined plate 22 is in an inclined state, when the screen plate 27 is pushed to move towards one side far away from the shunt tube 9, the vertical space below the inclined plate 22 is gradually reduced, the elastic cushion 28 is arranged, which is beneficial to providing a yielding space for the movement of the screen plate 27, the situation that the screen plate 27 is pushed to be clamped below the inclined plate 22 is prevented, and the through holes on the surface of the screen plate 27 can allow alloy liquid to pass through, so that the influence on the alloy liquid in the pushing process is reduced, the situation that the screen plate 27 is pushed to extrude the alloy liquid to cause upwelling of impurities is prevented, and in the process that the screen plate 27 is pushed to move, the sliding plate 25 is driven to move, so that the second collecting groove 26 and the first collecting groove 23 are closed in a staggered manner, after the screen plate 27 is pushed to lose the pushing action of the air pressure pushing mechanism, drag under dragging the effect of dragging spring 29, second collecting vat 26 and first collecting vat 23 intercommunication, through making second collecting vat 26 and the crisscross closure of first collecting vat 23 intermittent type, impurity gets into the below of hang plate 22 when making second collecting vat 26 and first collecting vat 23 align, seal hang plate 22's below when second collecting vat 26 and first collecting vat 23 stagger, it upwards floats to the back again to avoid impurity to pass through the first collecting vat 23 of hang plate 22, be favorable to further reducing the influence that the flow of alloy liquid led to the fact impurity, be favorable to avoiding the condition that impurity upwelled to take place.
As a further embodiment of the present invention, the air pressure pushing mechanism comprises a reciprocating screw rod 30 and two communicating boxes 31, one end of the reciprocating screw rod 30 is rotatably connected to the inner wall of one end of the shunt tube 9, the other end of the reciprocating screw rod 30 is fixed with a driving shaft 32, one end of the driving shaft 32 far away from the reciprocating screw rod 30 is rotatably connected with a third bracket 33, the third bracket 33 is fixed on the inner wall of the shunt tube 9, a driving impeller 34 is fixed on the driving shaft 32, a moving plug 35 is connected on the reciprocating screw rod 30 in a threaded manner, the outer wall of the moving plug 35 is in sliding seal with the inner wall of the shunt tube 9, one end of the moving plug 35 close to the reciprocating screw rod 30 is fixed with a telescopic sleeve 3501, the tail end of the telescopic sleeve 3501 is fixed on the inner wall of the shunt tube 9, the telescopic sleeve 3501 is sleeved on the outer side of the reciprocating screw rod 30, the moving plug 35 divides the shunt tube 9 into an inlet cavity 901 and an air cavity, and the side wall of the air cavity 902 is symmetrically provided with air outlet grooves 36, the two communication boxes 31 are symmetrically fixed on the side walls of the shunt tubes 9, the communication boxes 31 are communicated with the air outlet grooves 36, one end of each communication box 31, close to the push screen plate 27, is fixedly communicated with a telescopic tube 37, and the tail end of each telescopic tube 37 is fixed in the middle of the push screen plate 27; when the device works, when alloy liquid flows in the shunt pipe 9, the driving impeller 34 is driven to rotate, the driving shaft 32 is driven by the driving impeller 34, the reciprocating screw rod 30 rotates, so that the moving plug 35 can move on the reciprocating screw rod 30 in a reciprocating mode, when the moving plug 35 moves towards one end far away from the impeller, gas in the air cavity 902 moves towards the inside of the communication box 31 and the telescopic pipe 37 along the gas outlet groove 36, under the action of air pressure, the telescopic pipe 37 extends, the screen plate 27 is pushed to move towards one side far away from the shunt pipe 9 under the pushing action of the telescopic pipe 37, the pushing function is completed, in the pushing process, due to the fact that the screen plate 27 is pushed, water can pass through, the influence on water is reduced, the sediment can be moved towards the position close to the sediment discharge valve 24, and the sediment discharge valve 24 is convenient for discharging the sediment.
As a further embodiment of the present invention, two pushing strips 38 are slidably connected to the inner top surface of the shunt tube 9, the ends of the two pushing strips 38 are fixed to the side wall of the moving plug 35, the bottom surface of the pushing strip 38 contacts with the top surface of the slide bar 14, two guiding grooves 39 are formed on the bottom surface of the pushing strip 38, wherein the two slide bars 14 are disposed inside the guiding grooves 39; when the movable plug 35 moves back and forth, the movable plug 38 is driven to move back and forth, the sliding strip 14 is limited by the bottom surface of the movable plug 38, the sliding strip 14 is prevented from moving upwards, the sealing plug 13 is prevented from moving upwards, the diversion port 10 is sealed by the sealing plug 13, when the guide groove 39 moves to the upper part of the sliding strip 14, the sealing plug 13 drives the sliding rod 12 and the sliding strip 14 to move upwards under the action of hydraulic pressure, the diversion port 10 is opened, the opening state of the diversion port 10 is reduced, the flowing range of alloy liquid is favorably reduced, the influence of the flowing alloy liquid on impurities is further reduced, different diversion ports 10 are intermittently opened by reciprocating the movable plug 38, the alloy liquid flowing out of the diversion port 10 is favorably and uniformly mixed with the alloy liquid below the partition plate 4, and it is worth saying that, in the moving process of the movable plug 38, the diversion port 10 is always opened, which is beneficial to maintaining the fluidity of the alloy liquid in the diversion pipe 9, and further maintaining the rotation state of the driving impeller 34.
As a further embodiment of the present invention, a filtering mechanism is disposed on the top surface of the partition plate 4, the filtering mechanism is used for filtering impurities flowing along with the alloy liquid, the filtering mechanism includes a filtering net 40 and a guiding pipe 41, the filtering net 40 is fixed between the two blocking plates 20, the guiding pipe 41 is L-shaped, one end of the guiding pipe 41 is communicated with the through hole 21, and the other end of the guiding pipe 41 faces to the end far away from the filtering net 40; during operation, under the effect of drawing of extraction pump 8, alloy liquid passes behind the through-hole 21, get into position between two barrier plates 20 along guiding tube 41, and filter impurity between two barrier plates 20 through filter screen 40 to alloy liquid, on the one hand, under the effect of flowing of liquid, impurity is difficult to the backward flow and gets into baffle 4 below again, on the other hand, through the guiding tube 41 that sets up the L type, the degree of difficulty of impurity backward flow has further been increased, and then be favorable to making impurity filtered in baffle 4 top, it causes the influence to the steel wire plating to reduce impurity.
The working principle of the invention is as follows:
when the steel wire is plated, the steel wire is wound on a first guide roller 2 and a second guide roller 3, the steel wire is guided by the first guide roller 2 and the second guide roller 3, a partition plate 4 is arranged to divide a plating tank 1 into an upper chamber and a lower chamber, a position-giving port 5 is arranged to communicate the two chambers, the steel wire can conveniently pass through the chambers, alloy liquid with light specific gravity in the chamber above the partition plate 4 is sucked by starting an extraction pump 8 and is conveyed to the lower part of the partition plate 4 to be discharged, so that the alloy liquid in the plating tank 1 flows up and down circularly, the alloy liquid in the plating tank 1 is favorably and uniformly mixed, the situation that elements with light specific gravity in the alloy liquid move up is avoided, and the alloy liquid entering from an inlet 7 is guided and shunted by arranging a shunting mechanism, is discharged from the lower part of each steel wire, and the discharging position of the alloy liquid is increased, is beneficial to uniformly mixing the discharged alloy liquid with the alloy liquid below the clapboard 4.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined by the appended claims and their equivalents.

Claims (10)

1. The utility model provides a magnesium aluminium zinc steel wire production processingequipment, includes plating bath (1), the inside of plating bath (1) is rotated and is connected with two first guide rollers (2), the top surface both ends of plating bath (1) are rotated and are connected with two second guide rollers (3), its characterized in that: a partition plate (4) is horizontally fixed on the inner wall of the plating tank (1), and two yielding ports (5) are symmetrically formed in the top surface of the partition plate (4);
the side wall of the plating tank (1) is provided with a discharge port (6) and an inlet port (7), the discharge port (6) is arranged above the partition plate (4), the inlet port (7) is arranged below the partition plate (4), the side wall of the plating tank (1) is fixedly provided with an extraction pump (8), the suction end of the extraction pump (8) is fixedly communicated with the discharge port (6), and the output end of the extraction pump (8) is fixedly communicated with the inlet port (7);
and a shunting mechanism is arranged on one side of the inlet (7) and used for guiding and shunting the alloy liquid on the upper layer to the lower part of each steel wire.
2. The magnesium-aluminum-zinc steel wire production and processing device of claim 1, which is characterized in that: the shunt mechanism comprises a shunt pipe (9), the shunt pipe (9) is fixed on the inner wall of the plating tank (1), one end of the shunt pipe (9) is fixedly communicated with the inlet (7), a plurality of shunt ports (10) are arranged on the top surface of the shunt pipe (9) in a linear array, a first bracket (11) is fixed on the inner wall of each shunt port (10), a sliding rod (12) vertically penetrates through the first bracket (11) in a sliding manner, a sealing plug (13) is fixed on the top surface of the sliding rod (12), the sealing plug (13) is in sealing contact with the shunt port (10), a sliding strip (14) is fixed on the bottom surface of the sliding rod (12), the slide bar (14) is vertically and slidably connected on the inner wall of the shunt pipe (9), a first spring (15) is jointly fixed between the sliding strip (14) and the first support (11), and the first spring (15) is sleeved on the outer side of the sliding rod (12).
3. The magnesium-aluminum-zinc steel wire production and processing device of claim 2, which is characterized in that: the top of reposition of redundant personnel mouth (10) is provided with dispersion mechanism, dispersion mechanism is used for stirring the dispersion to the discharged alloy liquid from reposition of redundant personnel mouth (10), dispersion mechanism includes a plurality of dispersion section of thick bamboos (16), and is a plurality of dispersion section of thick bamboo (16) are all fixed on the top surface of shunt tubes (9), and the outside at corresponding reposition of redundant personnel mouth (10) is established to dispersion section of thick bamboo (16) cover, be fixed with second support (17) on the inner wall of dispersion section of thick bamboo (16), it is connected with impeller (18) to rotate on the bottom surface of second support (17).
4. The magnesium-aluminum-zinc steel wire production and processing device of claim 2, which is characterized in that: be fixed with guide board (19) on the bottom surface of baffle (4), the both sides of guide board (19) contact with the mouth of stepping down (5) that corresponds respectively, the bottom surface of guide board (19) is the arc.
5. The magnesium-aluminum-zinc steel wire production and processing device of claim 1, which is characterized in that: two blocking plates (20) are fixed on the top surface of the partition plate (4), the blocking plates (20) are symmetrically arranged on two sides of the discharge port (6), and a through hole (21) is formed in the middle of each blocking plate (20).
6. The magnesium-aluminum-zinc steel wire production and processing device according to claim 2, characterized in that: the both sides of shunt tubes (9) all are provided with the impurity collection mechanism that is used for collecting impurity, impurity collection mechanism includes hang plate (22), one side of hang plate (22) is fixed on shunt tubes (9), the other three sides of hang plate (22) are all fixed on the inner wall of coating pond (1), a plurality of first collecting troughs (23) have been seted up on the top surface of hang plate (22), the fixed intercommunication in the below position that lies in hang plate (22) on the lateral wall of coating pond (1) has slag discharge valve (24).
7. The magnesium-aluminum-zinc steel wire production and processing device of claim 6, which is characterized in that: an intermittent sealing mechanism is arranged below the inclined plate (22), the intermittent sealing mechanism is used for intermittently sealing a first collecting tank (23) on the surface of the inclined plate (22), the intermittent sealing mechanism comprises a sliding plate (25), the sliding plate (25) is connected below the inclined plate (22) in a sliding mode, a plurality of second collecting tanks (26) are uniformly formed in the sliding plate (25), the second collecting tanks (26) are communicated with the first collecting tank (23), a pushing screen plate (27) is fixed at one end, close to the flow dividing pipe (9), of the sliding plate (25), an elastic pad (28) is fixed on the bottom surface of the pushing screen plate (27), a pulling spring (29) is fixed between the outer walls of the pushing screen plate (27) and the flow dividing pipe (9) together, and an air pressure pushing mechanism is arranged at one side, close to the flow dividing pipe (9), of the pushing screen plate (27), the air pressure pushing mechanism is used for intermittently pushing the pushing screen plate (27) to move towards the side far away from the flow dividing pipe (9), so that the second collecting tanks (26) and the first collecting tanks (23) are intermittently and alternately closed.
8. The magnesium-aluminum-zinc steel wire production and processing device according to claim 7, characterized in that: the air pressure pushing mechanism comprises a reciprocating screw rod (30) and two communicating boxes (31), one end of the reciprocating screw rod (30) is rotatably connected to the inner wall of one end of a shunt pipe (9), the other end of the reciprocating screw rod (30) is fixedly provided with a driving shaft (32), one end, far away from the reciprocating screw rod (30), of the driving shaft (32) is rotatably connected with a third support (33), the third support (33) is fixed to the inner wall of the shunt pipe (9), the driving shaft (32) is fixedly provided with a driving impeller (34), the reciprocating screw rod (30) is connected with a movable plug (35) in a threaded manner, the outer wall of the movable plug (35) is in sliding seal with the inner wall of the shunt pipe (9), one end, close to the reciprocating screw rod (30), of the movable plug (35) is fixedly provided with a telescopic sleeve (3501), and the tail end of the telescopic sleeve (3501) is fixedly arranged on the inner wall of the shunt pipe (9), the telescopic sleeve (3501) is sleeved on the outer side of the reciprocating screw rod (30), the shunt pipe (9) is divided into an inlet cavity (901) and an air cavity (902) by the movable plug (35), air outlet grooves (36) are symmetrically formed in the side wall of the air cavity (902), the communicating boxes (31) are symmetrically fixed on the side wall of the shunt pipe (9), the communicating boxes (31) are communicated with the air outlet grooves (36), one ends of the communicating boxes (31) close to the pushing screen plate (27) are fixedly communicated with telescopic pipes (37), and the tail ends of the telescopic pipes (37) are fixed in the middle of the pushing screen plate (27).
9. The magnesium-aluminum-zinc steel wire production and processing device of claim 8, wherein: sliding connection has two promotion strips (38) on the interior top surface of shunt tubes (9), two the tip that promotes strip (38) is all fixed on the lateral wall that removes stopper (35), the bottom surface that promotes strip (38) and the top surface of draw runner (14) contact, two guiding groove (39) have been seted up on the bottom surface of promotion strip (38), wherein two draw runner (14) set up inside guiding groove (39).
10. The magnesium-aluminum-zinc steel wire production and processing device of claim 5, wherein: be provided with filtering mechanism on baffle (4) top surface, filtering mechanism is used for filtering along with the impurity that the alloy liquid flows, filtering mechanism includes filter screen (40) and guiding tube (41), filter screen (40) are fixed between two barrier plates (20), guiding tube (41) are the L type, the one end and through-hole (21) of guiding tube (41) are linked together, the one end of filter screen (40) is kept away from to the other end orientation of guiding tube (41).
CN202210738867.1A 2022-06-28 2022-06-28 Magnesium-aluminum-zinc steel wire production and processing device Active CN114807816B (en)

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