CN202016780U - Active pay-off rewinding equipment for aluminum clad steel wires - Google Patents

Active pay-off rewinding equipment for aluminum clad steel wires Download PDF

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Publication number
CN202016780U
CN202016780U CN2010205712974U CN201020571297U CN202016780U CN 202016780 U CN202016780 U CN 202016780U CN 2010205712974 U CN2010205712974 U CN 2010205712974U CN 201020571297 U CN201020571297 U CN 201020571297U CN 202016780 U CN202016780 U CN 202016780U
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CN
China
Prior art keywords
clad steel
winding displacement
aluminum
steel wire
paying out
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2010205712974U
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Chinese (zh)
Inventor
曲松治
蔡朝辉
徐自超
李振峰
李高杰
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Henan Tongda Cable Co Ltd
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Henan Tongda Cable Co Ltd
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Application filed by Henan Tongda Cable Co Ltd filed Critical Henan Tongda Cable Co Ltd
Priority to CN2010205712974U priority Critical patent/CN202016780U/en
Application granted granted Critical
Publication of CN202016780U publication Critical patent/CN202016780U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to active pay-off rewinding equipment for aluminum clad steel wires. A large aluminum clad steel wire reel (9) is mounted on a pay-off machine support of an active pay-off mechanism of the active pay-off rewinding equipment, the active pay-off mechanism is provided with a motor (4) which drives the large aluminum clad steel wire reel (9) to realize constant-speed pay-off, an upper tension wheel (13) and a lower tension wheel (14) are arranged on a framework of a tension mechanism, a wire arrangement seat rotating shaft (39), a wire arrangement seat guide track (26), a movable ejector rod (29) and a fixed ejector rod (31) are arranged between two fixing supports of an automatic wire arrangement take-up mechanism, the movable ejector rod (29) and the fixed ejector rod (31) are respectively in spliced connection with the reel, the fixed ejector rod is provided with a reel transmission wheel (32), a brake plate (33) and a driven transmission wheel (35), and the driven transmission wheel is connected with a wire arrangement seat transmission wheel (38) arranged on the wire arrangement seat rotating shaft via a transmission belt (37). Accordingly, the active pay-off rewinding equipment guarantees quality of products, simultaneously improves production efficiency and reduces labor intensity.

Description

Aluminum-clad steel wire is unwrapping wire after-combustion equipment initiatively
Technical field
The utility model belongs to the after-combustion equipment technical field that lead is produced, and relates generally to initiatively unwrapping wire after-combustion equipment of a kind of aluminum-clad steel wire.
Background technology
The production process of aluminum-cladding stranded wire is with continuously extruded coating technology the aluminium bar to be coated on the steel wire earlier, and after become aluminium Baogang single line behind the composite metal deform in same pace wire-drawing technology, at last with the stranded finished product twisted wire that afterwards becomes of the aluminium Baogang single line of specific number of share of stock.Because length is generally bigger after the bar drawing of aluminium Baogang, need the aluminium Baogang single line after-combustion that length is bigger on the particular plate tool that wire twisting machine is used before the machine of therefore going up is stranded.Yet existing rewinder is (the passive unwrapping wire mode) that is driven draw drum tool unwrapping wire by the tension force of take-up mostly, can only be applicable to that generally weight is lighter, the one-lane after-combustion operation of aluminium Baogang that length is less.Big for length, during the heavier whole dish aluminium Baogang of weight one-lane after-combustion, can occur single line such as is pulled, breaks at other bad phenomenon.Tracing it to its cause mainly is that the dish tool is heavier, and the overtension during take-up when surpassing one-lane maximum pull, will cause this bad phenomenon.One-lane production efficiency of aluminium Baogang and quality after the after-combustion have been had a strong impact on.
Summary of the invention
The purpose of this utility model provides initiatively unwrapping wire after-combustion equipment of a kind of aluminum-clad steel wire.Solve existing greatly for length, during the heavier whole dish aluminium Baogang of weight one-lane after-combustion, problem that single line is pulled, broken occurs, the drum wheel that is wound into is twined compact, rule has guaranteed product design, has improved production efficiency simultaneously, has reduced labour intensity.
The technical scheme that the bright realization above-mentioned purpose of the utility model is taked is: it is made up of active payingoff mechanism, tension mechanism and automatic winding displacement take-up mechanism,
Initiatively payingoff mechanism is that aluminum-clad steel wire deep bid tool is installed on the paying out machine support, is provided with to drive the at the uniform velocity motor of unwrapping wire of aluminum-clad steel wire deep bid tool; Described motor is connected with the power wheel that drive aluminum-clad steel wire deep bid tool rotates by drive link, change speed gear box, driving chain;
Tension mechanism is that frame is provided with straining pulley and following straining pulley, the straining pulley stent support was in frame lower under following straining pulley passed through, air cylinder is installed on the air cylinder support of frame lower, air cylinder is fixed by the nut that welds on the wheel shaft with following straining pulley, be formed under the effect of air cylinder and aluminum-clad steel wire tension force, straining pulley can move up and down to regulate the structure of aluminum-clad steel wire tension force size;
The automatic winding displacement take-up mechanism, be between two fixed supports, winding displacement seat turning cylinder to be set, winding displacement seat guide rail and movable push rod and fixed mandril, winding displacement seat turning cylinder is provided with winding displacement seat and winding displacement seat power wheel, winding displacement seat guide rail is provided with the left fixing pin of position-limiting action, right fixing pin, one end of movable push rod passes wherein a side fixed support and an end socket connection of coiling tool, one end of fixed mandril passes opposite side fixed support and the other end socket connection of coiling tool, be provided with dish tool power wheel at fixed mandril, brake facing reaches from power wheel, dish tool power wheel is connected with torque motor by driving band, brake facing is connected with pneumatically operated brake, is connected with winding displacement seat power wheel on being arranged on winding displacement seat turning cylinder by driving band from power wheel.
The beneficial effects of the utility model are: by initiatively payingoff mechanism, tension mechanism and automatic winding displacement take-up mechanism are set, can realize big to length, the one-lane after-combustion of whole dish aluminium Baogang that weight is heavier, and make the one-lane product design of aluminium Baogang after the after-combustion meet the production needs, improve production efficiency simultaneously, reduced labour intensity.The active actinobacillus device that is provided with, driving under the transmission of motor to make length bigger, the whole dish aluminum-clad steel wire active unwrapping wire that weight is heavier, the suffered tension force of aluminum-clad steel wire when having reduced unwrapping wire greatly, having solved passive unwrapping wire can not be to the difficult problem of the bigger aluminum-clad steel wire dish unwrapping wire of weight, effectively reduced the suffered tractive force of aluminium Baogang single line in the after-combustion process, and then solved, occurred pulling, broken one-lane technical matters during the heavier whole dish aluminum-clad steel wire after-combustion of weight because of length is bigger; The tension mechanism that is provided with moves up and down to cushion the situation of overtension with aluminium Baogang inlet wire tension force size by making down straining pulley, avoided because of the stressed excessive generation that causes the broken string phenomenon of moment, can guarantee effectively that aluminium Baogang single line is stressed evenly in the after-combustion process, effectively, guaranteed aluminium Baogang single line suffered even tension in the after-combustion process to because of admission machine and paying out machine spot speed have played buffer action when inconsistent; The automatic winding displacement admission machine is partly adopted in take-up, has not only alleviated personnel labor, and the drum wheel that is wound into is twined compact, rule, bad phenomenon such as can not occur caving in process of production.
Description of drawings
Fig. 1 is the initiatively scheme drawing of paying out machine of the utility model;
Fig. 2 is the scheme drawing of the utility model tensioner;
Fig. 3 is the scheme drawing of the utility model automatic winding displacement rewinder;
Among the figure: 1, paying out machine base; 2, paying out machine jointed shaft; 3, paying out machine support; 4, motor; 5, transmission shaft; 6, change speed gear box; 7, driving chain; 8, power wheel; 9, aluminum-clad steel wire deep bid tool; 10, paying out machine aluminium Baogang outlet; 11, paying out machine hydraulic actuating cylinder; 12, tensioner aluminium Baogang inlet wire; 13, go up straining pulley; 14, following straining pulley; 15, air cylinder support; 16, air cylinder; 17, following straining pulley support; 18, tensioner aluminium Baogang outlet; 19, admission machine aluminium Baogang inlet wire; 20, winding displacement seat; 21, right radius stay; 22, left radius stay; 23, left fixing pin; 24, right fixing pin; 25, change-over swith; 26, winding displacement seat guide rail; 27, fixed support; 28, zoetrope; 29, movable push rod; 30, the aluminum-cladding stranded wire machine is with coiling tool; 31, fixed mandril; 32, dish tool power wheel; 33, admission machine brake facing; 34, pneumatically operated brake; 35, from power wheel; 36, torque motor; 37, driving band; 38, winding displacement seat power wheel; 39, winding displacement seat turning cylinder.
The specific embodiment
Now in conjunction with the accompanying drawings the utility model is described in detail:
A kind of aluminum-clad steel wire described in the utility model initiatively unwrapping wire after-combustion equipment is made up of active payingoff mechanism, tension mechanism and automatic winding displacement take-up mechanism.
Figure 1 shows that initiatively payingoff mechanism, it is that aluminum-clad steel wire deep bid tool 9 is installed on paying out machine support 3, load and unload aluminum-clad steel wire deep bid tool 9 for convenience, paying out machine support 3 can be designed to lifting structure, be about to paying out machine support 3 and be connected on the paying out machine base 1, the lifting that paying out machine hydraulic actuating cylinder 11 is realized paying out machine support 3 is set between paying out machine support 3 and paying out machine base 1 by paying out machine turning cylinder 2.Motor 4 also is installed on paying out machine support 3, this motor 4 drives change speed gear box 6 by drive link 5 and rotates, change speed gear box 6 drives power wheel 8 by driving chain 7 and rotates, aluminum-clad steel wire deep bid tool 9 is installed on the power wheel 8, thereby drive aluminum-clad steel wire deep bid tool 9 by power wheel 8 and rotate the purpose that reaches the active unwrapping wire, aluminum cald steel wire enters as shown in Figure 2 tensioner aluminium Baogang inlet wire 12 through paying out machine aluminium Baogang outlet 10, thereby drives the lifting of paying out machine support during 9 loading and unloading of aluminum-clad steel wire deep bid tool by the pressure of regulating paying out machine hydraulic actuating cylinder 11.
Figure 2 shows that tension mechanism, it is that frame is provided with straining pulley 13 and following straining pulley 14, last straining pulley 13 and following straining pulley 14 best upper and lower settings conserve space, last straining pulley 13 is fixed on any appropriate location of upper rack by transmission (commentaries on classics) axle, following straining pulley 14 is supported on frame lower by following straining pulley support 17, also be provided with air cylinder support 15 in frame lower, air cylinder 16 is installed on the air cylinder support 15, air cylinder 16 is fixed by the nut that welds on the wheel shaft with following straining pulley, following straining pulley 14 is by air cylinder 16 and following straining pulley support 17 together support, following straining pulley 14 moves up and down with the adjustment of tonicity size under the combined action of air cylinder 16 and aluminum-clad steel wire pulling force, tensioner aluminium Baogang inlet wire 12 at first walk around straining pulley 13 after down behind the straining pulley 14 again through last straining pulley 13 after tensioner aluminium Baogang outlet 18 enters the admission machine device.For convenience counting can be provided with meter counter on the transmission shaft of last straining pulley 13, reaches the effect of metering by writing down rotating cycle, and meter counter is known conventional products.
Figure 3 shows that the automatic winding displacement take-up mechanism, it is that one side between two fixed supports 27 is provided with winding displacement seat turning cylinder 39 and winding displacement seat guide rail 26, one side of winding displacement seat turning cylinder 39 is provided with winding displacement seat power wheel 38, and this winding displacement seat power wheel 38 passes through driving band 37 and is connected from power wheel 35.On winding displacement seat turning cylinder 39, also be provided with winding displacement seat 20, this winding displacement seat 20 is a square body, what adopt is known products, as GP40 type polished rod winding displacement seat etc., it mainly is made up of reversing bearing, right radius stay 21, left radius stay 22 and change-over swith 25, and winding displacement seat 20 is socketed on the winding displacement seat turning cylinder 39 and along this winding displacement seat turning cylinder and moves back and forth.It is that left fixing pin 23 and right fixing pin 24 work to limit winding displacement seat 20 miles of relative movement that winding displacement seat guide rail 26 is provided with two fixing pins.
Another side between two fixed supports 27 is provided with movable push rod 29 and fixed mandril 31, one end of movable push rod 29 passes wherein a side fixed support and an end socket connection of coiling tool 30, on movable push rod 29, be connected with zoetrope 28, movable push rod 29 can be with support bracket fastened connection mode and is threaded, and also can be socket connection.One end of fixed mandril 31 passes opposite side fixed support and the other end socket connection of coiling tool 30, be provided with dish tool power wheel 32, brake facing 33 and from power wheel 35 at fixed mandril 31, dish tool power wheel 32 is connected with torque motor 36 by driving band 37, and this torque motor 36 can be fixed on the fixed support.Brake facing 33 is connected with pneumatically operated brake 34, and brake facing 33 all is known routine techniques with pneumatically operated brake 34 employings.Be connected with winding displacement seat power wheel 38 on being arranged on winding displacement seat turning cylinder 39 by driving band 37 from power wheel 35.
During use, admission machine aluminium Baogang inlet wire 19 is through being wound on the aluminum-cladding stranded wire machine with coiling on the tool 30 behind winding displacement seat 20 and left radius stay 22 and the right radius stay 21, by making the aluminum-cladding stranded wire machine carry out take-up under the transmission of torque motor 36 by driving band 37 with 30 rotations of dish tool, simultaneously, driving winding displacement seat turning cylinder from power wheel 35 through driving band 37 makes winding displacement seat 20 carry out sway, when the change-over swith on the winding displacement seat 20 25 arrives left fixing pin 23 positions, winding displacement seat 20 begins commutation and moves right, when the change-over swith on the winding displacement seat 20 25 arrives right fixing pin 24 positions, winding displacement seat 20 begins commutation and is moved to the left, thereby the reciprocal operation of winding displacement seat 20 about doing on the winding displacement seat turning cylinder 39 like this reaches the purpose of automatic winding displacement.

Claims (6)

1. an aluminum-clad steel wire active unwrapping wire after-combustion equipment is characterized in that: be made up of active payingoff mechanism, tension mechanism and automatic winding displacement take-up mechanism;
Initiatively payingoff mechanism is to go up at paying out machine support (3) aluminum-clad steel wire deep bid tool (9) is installed, and is provided with and drives the at the uniform velocity motor of unwrapping wire (4) of aluminum-clad steel wire deep bid tool (9); Described motor (4) is connected by the power wheel (8) that drive link (5), change speed gear box (6), driving chain (7) and drive aluminum-clad steel wire deep bid tool (9) rotate;
Tension mechanism is that frame is provided with straining pulley (13) and following straining pulley (14), following straining pulley (14) is supported on frame lower by following straining pulley support (17), air cylinder (16) is installed on the air cylinder support (15) of frame lower, air cylinder (16) is fixed by the nut that welds on the wheel shaft with following straining pulley (14), be formed under the effect of air cylinder and aluminum-clad steel wire tension force, straining pulley (14) can move up and down to regulate the structure of aluminum-clad steel wire tension force size;
The automatic winding displacement take-up mechanism, be between two fixed supports (27), winding displacement seat turning cylinder (39) to be set, winding displacement seat guide rail (26) and movable push rod (29) and fixed mandril (31), winding displacement seat turning cylinder is provided with winding displacement seat (20) and winding displacement seat power wheel (38), winding displacement seat guide rail is provided with the left fixing pin (23) of position-limiting action, right fixing pin (24), one end of movable push rod passes wherein a side fixed support and an end socket connection of coiling tool (30), one end of fixed mandril passes opposite side fixed support and the other end socket connection of coiling tool (30), fixed mandril is provided with dish tool power wheel (32), brake facing (33) reaches from power wheel (35), dish tool power wheel is connected with torque motor (36) by driving band (37), brake facing is connected with pneumatically operated brake (34), is connected with winding displacement seat power wheel on being arranged on winding displacement seat turning cylinder by driving band (37) from power wheel.
2. aluminum-clad steel wire according to claim 1 is unwrapping wire after-combustion equipment initiatively, it is characterized in that: described paying out machine support (3) is a lifting structure, be about to paying out machine support (3) and be connected on the paying out machine base (1), paying out machine hydraulic actuating cylinder (11) is set between paying out machine support and paying out machine base by paying out machine turning cylinder (2).
3. aluminum-clad steel wire according to claim 1 is unwrapping wire after-combustion equipment initiatively, it is characterized in that: on the transmission shaft of straining pulley (13) meter counter is set on described.
4. aluminum-clad steel wire according to claim 1 is unwrapping wire after-combustion equipment initiatively, it is characterized in that: be connected with zoetrope (28) on described movable push rod (29).
5. according to claim 1 or 4 described aluminum-clad steel wires unwrapping wire after-combustion equipment initiatively, it is characterized in that: the connection mode of described movable push rod (29) and fixed support (27) is for being threaded.
6. according to claim 1 or 4 described aluminum-clad steel wires active unwrapping wire after-combustion equipment, it is characterized in that: described movable push rod (29) is socket connection with the connection mode of fixed support (27).
CN2010205712974U 2010-10-15 2010-10-15 Active pay-off rewinding equipment for aluminum clad steel wires Expired - Fee Related CN202016780U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010205712974U CN202016780U (en) 2010-10-15 2010-10-15 Active pay-off rewinding equipment for aluminum clad steel wires

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010205712974U CN202016780U (en) 2010-10-15 2010-10-15 Active pay-off rewinding equipment for aluminum clad steel wires

Publications (1)

Publication Number Publication Date
CN202016780U true CN202016780U (en) 2011-10-26

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105060007A (en) * 2015-07-23 2015-11-18 安吉腾飞电子有限公司 Electric wire stretching and winding device
CN111498584A (en) * 2020-03-20 2020-08-07 嘉兴市平安电气工程有限公司 Full-automatic cable laying machine
CN113526227A (en) * 2021-05-25 2021-10-22 国网河北省电力有限公司新乐市供电分公司 Wire barrow that can brake

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105060007A (en) * 2015-07-23 2015-11-18 安吉腾飞电子有限公司 Electric wire stretching and winding device
CN105060007B (en) * 2015-07-23 2017-10-17 安吉腾飞电子有限公司 A kind of electric wire stretches wrap-up
CN111498584A (en) * 2020-03-20 2020-08-07 嘉兴市平安电气工程有限公司 Full-automatic cable laying machine
CN111498584B (en) * 2020-03-20 2021-09-21 嘉兴市平安电气工程有限公司 Full-automatic cable laying machine
CN113526227A (en) * 2021-05-25 2021-10-22 国网河北省电力有限公司新乐市供电分公司 Wire barrow that can brake

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20111026

Termination date: 20171015