CN202006771U - Connector structure for batteries of electric vehicles - Google Patents

Connector structure for batteries of electric vehicles Download PDF

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Publication number
CN202006771U
CN202006771U CN2010206807986U CN201020680798U CN202006771U CN 202006771 U CN202006771 U CN 202006771U CN 2010206807986 U CN2010206807986 U CN 2010206807986U CN 201020680798 U CN201020680798 U CN 201020680798U CN 202006771 U CN202006771 U CN 202006771U
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China
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battery
car body
connector
unit
black nut
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CN2010206807986U
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Chinese (zh)
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高木英夫
松本茂
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Nissan Motor Co Ltd
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Nissan Motor Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The utility model provides a connector structure for batteries of electric vehicles, which is used for lifting a battery and mounting the battery on the lower side of a floor plate of a vehicle body and avoids bearing a transverse load due to eccentricity among connector components. The battery is mounted below the floor plate of the vehicle body by a screw type locking mechanism after being guided to be lifted by a left guiding unit and a right guiding unit. A connector unit for being connected with the battery and a vehicle body side electric fitting system leads a battery side connector component to be embedded with a vehicle body side connector component during lifting of the battery. The connector unit is arranged in a floor plate channel at a crossing position on the front end surface of the battery so as to form a position equidistant to the two guiding units. Relative positions of the vehicle body side connector component and the battery side connector component of the connector unit cannot be shifted due to accumulation of vehicle body assembling errors, and accordingly the connector structure avoids eccentricity of mutually embedded portions, and prevents the connector unit from bearing the transverse load.

Description

The connector structure of electric vehicles battery
Technical field
The utility model relates to a kind of in the elec. vehicle as electronlmobil or this lift-launch electrical motor of motor vehicle driven by mixed power, is responsible for electrical motor with the connector structure that is electrically connected between battery and the car body side Denso system.
Background technology
In as electronlmobil or this elec. vehicle of motor vehicle driven by mixed power, need high capacity that electrical motor uses and large-scale battery (a plurality of container cases are connected to each other and after the modularity device).
Above-mentioned battery is not only large-scale, and very heavy (for example, being the degree of 400kg under the situation of electronlmobil), when on car body, freely dismantling or for good and all installing, need manage to avoid the center of gravity of car body to uprise and cause instability, and the vehicle weight balance of managing to realize the overall width direction.
Therefore, when large-scale and very heavy battery is installed on car body, install in the following manner usually, that is, with this cell arrangement below car body floor, in addition, make the overall width direction central authorities of battery be positioned at car body overall width direction roughly in the middle of and dispose.
In addition, when this is installed, battery is risen under the guiding of vehicle above-below direction, and under the situation of the below of car body floor installation, the connector unit that is made of car body side-connector parts and battery side connector component constitutes and is configured to, in the upward stroke of battery, battery side connector component and car body side-connector parts are chimeric with the state of being electrically connected, and this is highly beneficial aspect the installation automation that makes battery.
As the connector structure of electric vehicles battery, the technology of record in the patent documentation 1 has for example been proposed in the prior art.
In the technology of this proposition, prerequisite is on a certain height below the car body floor battery to be inserted along the overall width direction, thereby install the below to car body floor, rather than make battery rising as noted above and install to the below of car body floor, constitute on the direction of insertion aft end face (face on the overall width direction) at battery the battery side connector component is set, with battery by above-mentioned insertion after installing below the car body floor, car body side-connector parts and battery side connector component are chimeric with the state of being electrically connected.
Patent documentation 1: TOHKEMY 2002-362261 communique (Fig. 3)
Summary of the invention
But, in the elec. vehicle of the form that battery is risen and below car body floor, install as noted above, use above-mentioned prior art, on side of overall width direction of battery, be provided with under the situation of battery side connector component, produce following problems.
Here, for the assembling of the car body that battery will be installed, to carry out as following mode.
At first, utilize the car body assembling fixture to carry out mutually positioning between the body framing parts, at this moment, in the knock hole on being arranged at above-mentioned body framing parts as the reference position, insert the locating dowel pin of car body assembling fixture, carry out the mutually positioning of body framing parts.
Then, keep this mutually positioning state, utilizing welding to wait will be bonded to each other between the body framing parts, assembles car body thus accurately.
On the other hand,, be separately configured in overall width direction both sides, then can't between above-mentioned original high-precision body framing parts, realize mutually positioning function if will not become 2 one group of the knock hole of the reference position of each body framing parts.
And, owing to being in a ratio of high strength, so for above-mentioned 2 one group knock hole, to compare positional precision better for the knock hole of vehicle front side and the knock hole of vehicle rear-side usually in order to protect passenger to wait Vehicular body front is constituted with rear vehicle.
Below, discuss when the battery rising is installed below car body floor simultaneously, the guidance unit of this battery to the guiding of vehicle above-below direction.
Battery during this guidance unit will rise is positioned on vehicle fore-and-aft direction position and the overall width direction position in the mode with respect to the battery container space proper alignment down of car body floor lower surface, and this guidance unit is made of locating dowel pin etc.
Guidance unit by above-mentioned locating dowel pin etc. constitutes according to the above-mentioned purpose that is provided with, must be provided with as 2 one group in the same manner with above-mentioned knock hole.
And, this guidance unit need be with battery with respect to the battery container space down of car body floor lower surface proper alignment accurately, otherwise battery can interfere with the opening edge in battery container space in upward stroke, under the poorest situation, cause battery to install.
For with battery with respect to the battery container space down of car body floor lower surface with the high precision proper alignment, 2 one group the battery guidance unit that must be provided with in order to bring into play this effect is near 2 one group the car body knock hole of high-precision reference position, car body front side and overall width direction both sides when being configured in the car body assembling.
Its reason is as follows.
Distance between the knock hole of battery guidance unit and car body is far away more, the accumulated value of the car body assembly error that the position is set of battery guidance unit is just big more, the battery guidance unit has bigger relative position skew more with respect to car body, with its accordingly, battery is low more with respect to the proper alignment precision in battery container space.
But if the battery guidance unit is configured near the car body knock hole, the accumulated value of then above-mentioned car body assembly error is less, and the battery guidance unit is also little with respect to the relative position skew of car body, and battery uprises with respect to the proper alignment precision in battery container space.
For above-mentioned reasons, if 2 one group battery guidance unit, high precision reference position when being configured in car body as noted above assembling, vehicle front side and with 2 one group car body knock hole of overall width direction both sides near, then 2 one group battery guidance unit can be with battery with respect to the battery container space down of car body floor lower surface proper alignment accurately, the problem that can avoid battery to interfere with the opening edge in battery container space in upward stroke.
And, in the time of like this near 2 one group battery guidance unit being disposed at 2 one group same car body knock hole, because above-mentioned knock hole is as noted above to be positioned at the earlier side of car body and to be positioned at overall width direction both sides, so the battery guidance unit is arranged on the overall width direction both sides of the vehicle fore-and-aft direction front end of close battery.
In addition, in the elec. vehicle of below car body floor, installing in that battery is risen, use the idea of the connector structure of above-mentioned current proposition, on side of overall width direction of battery, be provided with under the situation of battery side connector component, connector unit by this battery side connector component and car body side-connector component set-up, approaching with a battery guidance unit, but away from another battery guidance unit.
Connector unit from 2 one group battery guidance unit the two when far away and only in these battery guidance units as noted above when far away, because the accumulation of above-mentioned car body assembly error, produce the relative position skew and make between the battery side connector component that constitutes connector unit and the car body side-connector parts, can make the mutual fitting portion between battery side connector component and the car body side-connector parts produce eccentric.
Off-centre between above-mentioned battery side connector component and the car body side-connector parts, can apply the lateral load on the direction of crossing chimeric direction to the mutual fitting portion of two connector components, the durability of connector unit is reduced, and make the mutual fitting portion of connector component produce the gap partly, and become the reason that produces spark.
The purpose of this utility model is, a kind of connector structure of electric vehicles battery is provided, it is based on following fact cognition, specialized and should conceive, promptly, for the reason of eliminating the problems referred to above is a off-centre between battery side connector component and the car body side-connector parts, must be configured in and be arranged at the two approaching position of battery guidance unit of the overall width direction both sides of battery by the connector unit that above-mentioned connector component constitutes, be on the midway location between these battery guidance units, can address the above problem thus.
Configuration in order to ensure the intensity of car body floor and wire harness etc., be provided with the channel part of the convex shape of in the middle of the overall width direction, extending to the vehicle fore-and-aft direction at the car body floor place, this channel part just in time is present in above-mentioned position, promptly is arranged on the midway location between the battery guidance unit of overall width direction both sides of battery, the purpose of this utility model provides a kind of connector structure of electric vehicles battery, can effectively utilize the space of this channel part and connector unit is set, thereby not sacrifice space, car chamber and capacity of cell.
For above-mentioned design and purpose, the connector structure of the electric vehicles battery in the utility model constitutes shown in following.
At first, as the elec. vehicle of the utility model keystone configuration basis prerequisite, the channel part that below car body floor, in the middle of the overall width direction, has the convex shape of extending to the vehicle fore-and-aft direction.And, below this car body floor, battery is installed.Battery has respectively at the guidance unit with the channeling conduct when car body is installed of this battery in overall width direction both sides.
In addition, the connector structure of the battery of the present utility model that uses in the above-mentioned elec. vehicle has the car body side-connector parts that are arranged on the car body and is arranged at battery side connector component on the battery.
Of the present utility model being characterised in that, in the connector structure of above-mentioned electric vehicles battery, above-mentioned car body side-connector parts are installed in the above-mentioned channel part, above-mentioned battery side connector component is installed on the battery, and be configured to, in with the upward stroke of above-mentioned battery when above-mentioned car body is installed, chimeric with the state of being electrically connected with the car body side-connector parts in the above-mentioned channel part.
The effect of invention
The connector structure of above-mentioned electric vehicles battery of the present utility model can obtain following action effect.
Promptly, because car body side-connector parts are installed in the channel part of car body floor, the battery side connector component is installed on the battery, and be configured in the upward stroke of battery, chimeric with the car body side-connector parts in the channel part with the state of being electrically connected, so under the installing condition of battery, the connector unit that is made of car body side-connector parts and battery side connector component is positioned at the channel part of car body floor.
In addition, because the passage component of car body floor is present on the midway location of the battery guidance unit that is provided with in the overall width direction both sides of battery, so the connector unit in this passage component is configured in the midway location between the battery guidance unit.
Therefore, connector unit be positioned at the two the approaching position of battery guidance unit of overall width direction both sides that is arranged at battery on, constitute the car body side-connector parts and the battery side connector component of connector unit, can not produce the relative position skew that the accumulation because of above-mentioned car body assembly error causes.
Therefore, under the installing condition of battery, can not make the mutual fitting portion between car body side-connector parts and the battery side connector component produce eccentric, can eliminate following problems, that is, lose the durability of connector unit owing to this off-centre or make the mutual fitting portion of connector component produce the gap partly and produce spark.
According to the utility model, because the connector unit that will constitute by car body side-connector parts and battery side connector component, be arranged in the passage component of car body floor, so can effectively utilize the setting of the connector unit in space in the passage component, can be owing to connector unit is sacrificed space, car chamber or sacrificed capacity of cell.
In addition, owing to the passage component that car body floor is set in order to ensure intensity as noted above, so himself be high strength, the utility model according to the car body side-connector parts of mounted connector unit in this passage component, can guarantee the installation site precision of car body side-connector parts than the highland, the off-centre of the mutual fitting portion between car body side-connector parts and the battery side connector component can be further avoided reliably, above-mentioned action effect can be obtained more reliably.
And, since with car body side Denso system configuration in passage component, so connector unit (car body floor channel part) is with respect to the tie lines of this car body side Denso system, without any need for additional connection lead, can carry out easily and simply, this is on the cost and highly beneficial on the weight.
Description of drawings
Fig. 1 is that expression can be used oblique drawing configuration example, that from the left front top of vehicle observe of the battery of connector structure of the present utility model with respect to the car body of electronlmobil.
Fig. 2 is the birds-eye view of expression from the cell arrangement example of the electronlmobil of vehicle top observation Fig. 1.
Fig. 3 is the lateral plan of expression from the cell arrangement example of the electronlmobil of vehicle side observation Fig. 1.
Fig. 4 is the oblique drawing of the car body floor structure of expression electronlmobil shown in Figure 1.
Fig. 5 is the electronlmobil with the connector structure that becomes an embodiment of the present utility model is observed in expression from under-vehicle a backplan.
Fig. 6 is the oblique drawing of the battery guidance unit of expression from the beneath of car body floor electronlmobil shown in Figure 5.
Fig. 7 is illustrated on the VII-VII line of Fig. 6 as section, observes the section-drawing of the battery guidance unit of Fig. 6 along the direction of arrow.
Fig. 8 is the exploded perspective view of the battery guidance unit shown in Fig. 6,7.
Fig. 9 is the whole oblique drawing from the observation of black nut side of representing the screw-type lockable mechanism in the electronlmobil shown in Figure 5 with non-lock position.
Figure 10 is the whole oblique drawing from the observation of black nut side of representing the screw-type lockable mechanism in the electronlmobil shown in Figure 5 with lock position.
Figure 11 be force the interlock rotating part to decompose the black nut of the screw-type lockable mechanism in the electronlmobil shown in Figure 5 and the screw-type lockable mechanism of expression to partly separate oblique drawing.
Figure 12 is the detailed exploded perspective view of amplification that expression forces the interlock rotating part to amplify the black nut among Figure 11.
Figure 13 is the oblique drawing that the black nut when being used for the locking of screw-type lockable mechanism of instruction diagram 9~12 is forced the interlock spinning movement, (a) being to force the preceding non-lock position of interlock rotation to represent the oblique drawing of screw-type lockable mechanism with black nut, (b) is to force the postrotational lock position of interlock to represent the oblique drawing of screw-type lockable mechanism with black nut.
Figure 14 is the front elevation that the black nut that is used for the screw-type lockable mechanism of instruction diagram 9~12 is forced the interlock spinning movement, (a) be to force the postrotational lock position of interlock to represent the front elevation of screw-type lockable mechanism with the black nut identical with Figure 13 (b), (b) be after black nut is forced the interlock rotation, black nut is along being screwed into state that direction the moves front elevation of expression screw-type lockable mechanism down.
Figure 15 is used for illustrating at the screw-type lockable mechanism of Fig. 9~12 from the state of Figure 14 (a) during to the state exchange of this figure (b), black nut forces the interlock turning unit to discharge the instruction diagram that black nut is forced the action under the situation of interlock rotational force, (a) being that the expression black nut forces the interlock turning unit to discharge the action specification figure that black nut is forced the state before the interlock rotational force, (b) is the action specification figure of the state of expression black nut when forcing the interlock turning unit to discharge black nut to force the interlock rotational force.
Figure 16 is that the locking that is used for the screw-type lockable mechanism of instruction diagram 9~12 is removed the front elevation that moves, (a) being the front elevation of removing the preceding state representation screw-type lockable mechanism of beginning with locking, (b) is the front elevation of removing the state representation screw-type lockable mechanism after just having begun with locking.
Figure 17 is the oblique drawing that the locking that is used for the screw-type lockable mechanism of instruction diagram 9~12 black nut when removing is forced the interlock spinning movement, (a) being to force the preceding lock position of interlock rotation to represent the oblique drawing of screw-type lockable mechanism with black nut, (b) is to force the postrotational non-lock position of interlock to represent the oblique drawing of screw-type lockable mechanism with black nut.
Figure 18 is used for illustrating at the screw-type lockable mechanism of Fig. 9~12 from the state of Figure 16 (a) during to the state exchange of this figure (b), black nut forces the interlock turning unit can produce the instruction diagram that black nut is forced the action under the situation of interlock rotational force, (a) being that the expression black nut forces the interlock turning unit can produce the action specification figure that black nut is forced the state before the interlock rotational force, (b) is the action specification figure of the state of expression black nut when forcing the interlock turning unit can produce black nut to force the interlock rotational force.
Figure 19 utilizes the vertical profile front elevation of representing the connector unit in the electronlmobil shown in Figure 5 with the face of car body floor channel part quadrature as section.
Figure 20 is illustrated on the XX-XX line of Figure 19 as section, observes the oblique drawing of connector unit shown in Figure 19 from the direction of arrow.
Figure 21 is illustrated in the electronlmobil shown in Figure 5, the instruction diagram of the relative height of the battery guidance unit when making battery rise to the battery container space, screw-type lockable mechanism and connector unit, (a) be the instruction diagram of the height of expression battery guidance unit, (b) be the instruction diagram of the height of expression screw-type lockable mechanism, (c) be the instruction diagram of the height of expression connector unit.
Figure 22 is illustrated in the electronlmobil shown in Figure 5, make battery under the guiding of battery guidance unit, compare further rising with Figure 21, the instruction diagram of the relative height of battery guidance unit, screw-type lockable mechanism and connector unit when the positioning function to battery of being undertaken by the screw-type lockable mechanism begins, (a) be the instruction diagram of the height of expression battery guidance unit, (b) be the instruction diagram of the height of expression screw-type lockable mechanism, (c) be the instruction diagram of the height of expression connector unit.
The specific embodiment
Below, based on an embodiment shown in the drawings, describe embodiment of the present utility model in detail.
<integral structure 〉
Fig. 1~3 expression can be used the example of cell arrangement on car body in the electronlmobil of connector structure of the present utility model, Fig. 1 is the oblique drawing that expression is observed from the top, left front of vehicle, Fig. 2 is the birds-eye view that expression is observed from the top of vehicle, and Fig. 3 is the lateral plan that expression is observed from the left side side of vehicle.
In these figure, 1 expression is as the car body of the electronlmobil of elec. vehicle, and 2 expression electrical motors (not shown) are used battery.
Graphic electronlmobil, and carries it in the motor room of vehicle front as propulsion source with above-mentioned electrical motor (not shown), can utilize this direct motor drive left and right sides front- wheel 3L, 3R and travels.
In addition, in Fig. 1~3, represent by 4L, 4R respectively as the left and right sides trailing wheel of flower wheel.
Electronlmobil needs high capacity that electrical motor uses and large-scale battery 2, and this battery 2 is connected to each other a plurality of container cases usually and constitutes 1 unit.
Therefore, battery 2 not only large-scale but also very heavy (for example degree of 400kg), when freely dismantling or for good and all installing with respect to car body 1, from the angle of safety, the center of gravity of managing to avoid car body uprises and these 2 of vehicle weight balances causing the instability and managing of travelling to obtain the overall width direction are very important.
Therefore, when large-scale and very heavy battery 2 is installed on car body 1, can be shown in Fig. 1~3, this battery 2 is configured in the below of car body floor 5, in addition so that the overall width direction central authorities of battery 2 be positioned at car body overall width direction roughly in the middle of mode dispose and install.
In addition, 6 in Fig. 1~3 are car body floor channel part (passage components), and it extends to the vehicle fore-and-aft direction in the middle of the overall width direction of car body floor 5.
Below, based on Fig. 4,5, diagrammatic illustration car body floor 5.
To be expression observe the oblique drawing of car body floor 5 from the left oblique upper of vehicle to Fig. 4, and Fig. 5 is that the below that is illustrated in car body floor 5 is equipped with under the state of battery 2, from the backplan of the beneath car body floor 5 of vehicle.
Car body floor 5 has following parts as main body framing parts, that is: passage component 6, and it in the middle of the overall width direction, provides the channel part of the convex shape of extending to the vehicle fore-and-aft direction as shown in Figure 4; Left and right sides front side member 7,8, they shown in Fig. 4,5, in overall width direction both sides to extend to the vehicle fore-and-aft direction with the mode of passage component 6 almost parallels; Left and right sides curb girder 9,10, they similarly shown in Fig. 4,5, extend to the vehicle fore-and-aft direction in the mode outside the overall width direction of above-mentioned left and right sides front side member 7,8; Left and right sides floor side member 11,12, they respectively via longeron joint portion 7a, 8a, combine with the vehicle fore-and-aft direction rear end of left and right sides front side member 7,8 as shown in Figure 5, and from the joint portion to vehicle fore-and-aft direction rear extension.
When car body floor 5 assemblings, at first utilize car body assembling fixture (not shown) to carry out mutually positioning between the body framing parts 6~12, at this moment, in the knock hole on being arranged at above-mentioned body framing parts 6~12 (knock hole 7b, 8b with left and right sides front side member 7,8 in Fig. 5 represent) as the reference position, insert the cooresponding locating dowel pin of car body assembling fixture, carry out the mutually positioning of body framing parts 6~12.
Then, keep this mutually positioning state, utilizing welding to wait will be bonded to each other between the body framing parts 6~12.
Then, as shown in Figure 4, by preceding floor 13 and floor 14, back are installed, so that the gap between the body framing parts 6~12 is stopped up, thereby assemble car body floor 5 accurately.
In addition, in order to realize above-mentioned high-precision assembling, become the knock hole (knock hole 7b, 8b with left and right sides front side member 7,8 in Fig. 5 represent) of reference position during assembling, the mode that is positioned at overall width direction both sides with double-type knock hole disposes.
For Fig. 1~3, the below that battery 2 is configured in car body floor 5 as noted above, in addition, when the configuration installation makes that the overall width direction central authorities of battery 2 are positioned at the roughly centre of car body overall width direction, make battery 2 with respect to car body floor 5, be positioned at the fore-and-aft direction relative position as shown in Figure 5, thus shown in the detailed record of back, the major part of battery 5 is supported by passage component 6 that constitutes the car body front part and left and right sides front side member 7,8, these parts are compared superior aspect the intensity with the car body rear section, and help keeping the battery setting accuracy.
In addition, battery 2 is accommodated a plurality of container cases (not shown) as shown in Figure 5 in battery frame 2a, and above-mentioned a plurality of container cases are electrically connected each other and constitute 1 unit, can realize as the sufficient high capacity that is used for electrical motor.
With above-mentioned battery 2 as noted above be configured in car body floor 5 below and when installing, in the present embodiment, utilize that guidance unit shown in Figure 5 21 carries out along under the guiding of vehicle above-below direction, this battery 2 is risen, final as Fig. 1~3 and shown in Figure 5, arrive the installation site of the below of car body floor 5,, utilize screw-type lockable mechanism 22 with battery 2 lockings and be installed in the below of car body floor 5 in this position.
On the other hand, battery 2 is carrying out above-mentioned car body when installing, and must be connected with the electrical motor side Denso system electrical of waiting for bus, and responsible this connector structure that is electrically connected is indispensable.
Therefore, in the present embodiment, as shown in Figure 5, connector unit 23 is set, it is by constituting with above-mentioned car body side Denso system bonded assembly car body side-connector parts and with battery 2 bonded assembly battery side connector components.
In addition, as noted above, utilize that guidance unit 21 carries out after battery 2 is risen, utilize screw-type lockable mechanism 22 to be installed under the situation of car body floor 5 belows on this battery 2, the connector unit 23 that is made of car body side-connector parts and battery side connector component constitutes and is configured to, in the upward stroke of battery 2, battery side connector component and car body side-connector parts are chimeric with the state of being electrically connected, and this is highly beneficial aspect the installation automation that makes battery 2.
<guidance unit 〉
Record and narrate in detail with battery 2 when car body is installed, make battery 2 risings during, be used for along the guidance unit 21 of vehicle above-below direction channeling conduct.
This guidance unit 21 so that the battery 2 in rising be located on vehicle fore-and-aft direction position and overall width direction position with respect to the mode of the battery container space proper alignment down of car body floor 5 lower surfaces, so for Fig. 6~8, this guidance unit 21 is made of locating dowel pin described later etc.
Guidance unit 21 by above-mentioned locating dowel pin etc. constitutes according to the above-mentioned purpose that is provided with, must be provided with as 2 one group certainly.
And, if guidance unit 21 can not be with battery 2 proper alignment with respect to the battery container space down of car body floor 5 lower surfaces and accurately, then battery 2 can interfere with the opening edge in battery container space in upward stroke, under the poorest situation, battery 2 can't be installed.
For with battery 2 with respect to the battery container space down of car body floor 5 lower surfaces with the high precision proper alignment, 2 one group the battery guidance unit 21 that must be provided with in order to bring into play this effect is near 2 one group the knock hole (knock hole 7b, the 8b of front side member 7,8 for example shown in Figure 5) of the high-precision reference position when being configured in the assembling of above-mentioned car body floor, the overall width direction both sides of car body front part.
Its reason is as follows.
Distance between the knock hole of battery guidance unit 21 and car body floor 5 (knock hole 7b, the 8b of front side member 7,8 for example shown in Figure 5) is far away more, the accumulated value of the car body floor assembly error that the position is set of battery guidance unit 21 is just big more, battery guidance unit 21 has bigger relative position skew more with respect to car body floor 5, with its accordingly, battery 2 is low more with respect to the proper alignment precision in battery container space.
But, if battery guidance unit 21 is configured near the car body floor knock hole, the accumulated value of then above-mentioned car body assembly error is less, and battery guidance unit 21 is also little with respect to the relative position skew of car body floor 5, and battery uprises with respect to the proper alignment precision in battery container space.
For above-mentioned reasons, near 2 one group car body floor knock hole 7b, the 8b of the high precision reference position when if 2 one group battery guidance unit 21 is configured in the car body floor assembling, the overall width direction both sides of car body front part, then 2 one group battery guidance unit 21 can be with battery 2 with respect to the battery container space down of car body floor 5 lower surfaces proper alignment accurately, the problem that can avoid battery 2 to interfere with the opening edge in battery container space in upward stroke.
Like this, at battery guidance unit 21 with 2 one group, when being disposed at similarly near 2 one group knock hole 7b, 8b of car body floor 5, in the present embodiment, because above-mentioned knock hole 7b, 8b are positioned at overall width direction both sides in the front part of car body floor 5, so be arranged on battery guidance unit 21 as shown in Figure 5, the overall width direction both sides of battery 2 and the position approaching with the front end of battery 2.
Pei Zhi battery guidance unit 21 like this, the locating dowel pin by structure shown in Fig. 6~8 constitutes respectively.
That is, via carriage 24 locating dowel pin main body 25 is set on the battery frame 2a of battery 2, this locating dowel pin main body 25 is protruded upward from carriage 24.
Front side member 7 (8) is provided with abutment sleeve 26, and it inserts locating dowel pin main body 25 in the rising of battery 2.
According to above-mentioned battery guidance unit 21, in the rising of battery 2, be arranged at locating dowel pin main body 25 on the battery guidance unit 21 shown in Fig. 6,7, insert in the abutment sleeve 26 on being arranged at front side member 7 (8), the battery 2 in the rising is restrained on vehicle fore-and-aft direction and overall width direction.
Thus, guidance unit 21 with battery 2 with respect to the battery container space down of the car body floor 5 lower surfaces state of proper alignment accurately, along the channeling conduct of vehicle above-below direction, the problem that can avoid battery 2 in upward stroke, to interfere with the opening edge in battery container space.
In addition, in the present embodiment, by as shown in Figure 5 with battery guidance unit 21, be arranged on the overall width direction both sides of battery 2 and the position approaching with the front end of battery 2, thereby the high precision reference position during with car body floor 5 assemblings, knock hole 7b, the 8b of car body floor front part are near configuration, therefore, can be with battery 2 with respect to the battery container space down of car body floor 5 lower surfaces with high precision proper alignment more, can obtain more significant above-mentioned action effect.
The structure of<screw-type lockable mechanism 〉
Below, write up screw-type lockable mechanism 22, it is used for utilizing above-mentioned locating dowel pin formula battery guidance unit 21 channeling conducts and as battery 2 lockings of Fig. 1~3 and the installation site that rises to car body floor 5 belows shown in Figure 5 and be installed in the below of car body floor 5.
In the present embodiment, as shown in Figure 5, with left side front side member 7 and left side floor side member 11 between left-hand stringer joint portion 7a and the right-hand stringer joint portion 8a between right side front side member 8 and the right side floor side member 12 compare the position that is positioned at vehicle fore-and-aft direction the place ahead, 6 these screw-type lockable mechanisms 22 are set, with above-mentioned about longeron joint portion 7a, 8a compare and be positioned at rearward position, vehicle front and back, 2 these screw-type lockable mechanisms 22 are set.
6 screw-type lockable mechanisms 22 of front side, will be wherein 4 be divided into 2 groups, be separately positioned on the overall width direction both sides of battery 2 (battery frame 2a), the overall width direction both sides of battery 2 front sides are installed on the front side member 7,8, all the other 2 screw-type lockable mechanisms 22 are configured in the vehicle fore-and-aft direction front end of battery 2 (battery frame 2a), separated from one another on the overall width direction, the front end of battery 2 is installed on the bridging component 15,16 between front side member 7,8 and the passage component 6.
2 screw-type lockable mechanisms 22 of rear side form, and are configured in the overall width direction both sides of the vehicle fore-and-aft direction rear side of battery 2 (battery frame 2a) respectively, and the overall width direction both sides of battery 2 rear sides are installed on the floor side member 11,12.
Here, illustrate screw-type lockable mechanism 22 with about longeron joint portion, front and back 7a, the anterior position that 8a compares dispose morely (6), with about longeron joint portion, front and back 7a, rear position that 8a compares dispose lessly the reason of (2).
In car body floor 5, anchoring strength between the skeleton part of the formation car body floor part in the place ahead of comparing with longeron joint portion, front and back 7a, 8a, greater than the anchoring strength between the formation car body floor skeleton part partly at the rear of comparing with longeron joint portion, front and back 7a, 8a, be difficult to take place the distortion on the vehicle above-below direction, guarantee planeness easily.
And, the rear section of low intensive car body floor 5, front part with respect to high-intensity car body floor 5, easily to vehicle above-below direction generation relative displacement, share the support strength of battery 2 too much if make the rear section of car body floor 5, then not only make the support strength deficiency of battery 2, and can make the support attitude instability of battery 2.
Therefore, in the present embodiment, share the support strength of battery 2 for the place ahead part that makes high-intensity car body floor 5 morely, thereby eliminate the support strength deficiency of battery 2, and make the support attitude stabilization of battery 2, as noted above in Fig. 5, with screw-type lockable mechanism 22 with about longeron joint portion, front and back 7a, the anterior position that 8a compares dispose morely (6), with about longeron joint portion, front and back 7a, 8a compare the rear position and dispose lessly (2).
Because 8 screw-type lockable mechanisms 22 all adopt identical structures, so below, be disposed at the screw-type lockable mechanism 22 of overall width direction both sides at leading section at battery 2 (battery frame 2a), its detailed construction is described.
Fig. 9,10 represents the unitary construction of screw-type lockable mechanism 22 respectively, and Fig. 9 represents this screw-type lockable mechanism 22 with non-lockup state, and in addition, Figure 10 represents this screw-type lockable mechanism 22 with lockup state.
And Figure 11,12 is respectively the oblique drawing that will partly separate of expression with the screw-type lockable mechanism 22 shown in Fig. 9,10.
Expression single-piece screw-type lockable mechanism 22 among Fig. 9,10, by with the common actions that is fastened on the locking plate 27 on the car body floor 5 (front side member 7,8), and can be locked at battery 2 on the installation site, below of car body floor 5 with freely dismantling, therefore, on locking plate 27, penetrate rectangular aperture 27a is set, and, penetrate circular open 27b is set, it is configured in the central authorities of rectangular aperture 27a.
With locking plate 27 when car body floor 5 tightens, utilize to insert the fastening units such as bolt among hole, the corner 27c on four jiaos of locking plate 27, locking plate 27 is installed on the front side member 7 (8) of respective side.
Screw-type lockable mechanism 22 has following parts as main structural element, that is: the locking pedestal 31, and it is installed on the battery 2 (battery frame 2a); Bolt 32, it is installed on the locking pedestal 31; And black nut 33, itself and bolt 32 screw togather.
Bolt 32 can insert in the locking pedestal 31 with rotating freely, and the integrated bolt cap in bolt 32 lower ends (not shown) in utilization and Fig. 9~11 prevent to break away from upward in Fig. 9~11.
As noted above, prevent to break away from and can be arranged on with rotating freely the bolt 32 on the locking pedestal 31, in the above-mentioned opposition side end that prevents to break away from the end, screw togather black nut 33 is set.
This black nut 33 constitutes from it and is screwed into the nut that direction is viewed as quadrangle (rectangle etc.) section, has in the central to be used for the negative thread that is screwed into to bolt 32.
In addition, shown in Fig. 9~11, on the central circular lug boss 31a of locking pedestal 31,2 hill holder 31b, 31c are set, and it is that the fastening direction restriction site shown in non-lock position and Figure 10,11 is between the lock position that its rotation with black nut 33 is limited in lax direction restriction site shown in Figure 9.
Among the rectangular opening 27a and circular port 27b on being arranged at locking plate 27, the former rectangular opening 27a allows that the black nut 33 that is positioned at non-lock position shown in Figure 9 passes through, and become with black nut 33 with whole directions of its direction of passage quadrature on the state of location exactly, the latter's circular port 27b allows that the central circular lug boss 31a's that is arranged on the locking pedestal 31 is chimeric.
But the size of the diameter of circular port 27b is not allow that the black nut 33 that is positioned at the lock position shown in Figure 10,11 passes through.
In addition, on black nut 33, its long side corner that is inserted through the direction front end is carried out chamfering respectively and formed conical surface 33a, in addition, the short brink corner is carried out chamfering respectively and formed conical surface 33b.
Above-mentioned conical surface 33a, 33b work shown in following respectively.
Promptly, battery guidance unit 21 is as noted above, battery 2 is risen in the stroke thereon along located lateral, thereby with battery 2 with respect to battery container space proper alignment, but only utilize this arrangement, can't will constitute the fitting portion centering correctly each other of the car body side-connector parts and the battery side connector component of connector unit 23.
If exist above-mentioned centering bad, then on the mutual fitting portion of two connector components, can apply the lateral load of the direction of crossing chimeric direction, the durability of connector unit 23 is reduced, and become the generation gap, mutual fitting portion part that makes connector component and the reason that produces spark.
In addition, in the present embodiment, when black nut 33 is passed through along the direction of inserting in the rectangular opening 27a of locking plate 27, conical surface 33a, the 33b of black nut 33 contacts with the collision of the opening edge of rectangular opening 27a, mutual action between the opening edge of utilization and this rectangular opening 27a, black nut 33 is guided in the rectangular opening 27a of locking plate 27, and with this rectangular opening 27a in chimeric.
At this moment, because black nut 33 is seamlessly closely chimeric in the rectangular opening 27a of locking plate 27, so the battery side connector component of connector unit 23 can be felt relieved exactly with respect to car body side-connector parts, thereby with battery 2 location, can not cross lateral load on the direction of chimeric direction to the mutual fitting portion effect of two connector components, can avoid following problems, that is, the durability of connector unit 23 is reduced or produce the gap partly and produce spark at the mutual fitting portion place of connector component.
Below, with reference to Figure 11,12, record and narrate black nut interlock rotating mechanism in detail, it is used at bolt 32 when fastening direction (in the present embodiment as right-hand thread) is rotated and when lax direction is rotated, make black nut 33 to the rotation that links forcibly of same direction, to fastening direction restriction site (lock position) shown in Figure 10,11 and lax direction restriction site (non-lock position) rotation shown in Figure 9.
Shown in Figure 11,12, by on the leading section periphery of the bolt 32 that is screwed into black nut 33, equally spaced form a plurality of axis direction groove 32a, thereby make the leading section of this bolt 32 become the non-circular profiles shape at circumferencial direction.
At the leading section of above-mentioned bolt 32, shown in Fig. 9,10, black nut is set and forces interlock turning unit 34 with chimeric ways of connecting.
This black nut is forced interlock turning unit 34, is made of plate-shaped member 34a and 2 34b of foot integrated with it.
Center at plate-shaped member 34a, run through the cooresponding non-circular hole 34d of above-mentioned leading section non-circular profiles shape that is provided with bolt 32, it is chimeric to be free to slide ground by the leading section that makes this non-circular hole 34d and bolt 32, thereby force interlock turning unit 34 to be set to black nut, can slide along axis direction with the leading section revotating card merging of bolt 32.
Black nut is forced interlock turning unit 34, utilize the spring 35 grade Flexible elements movable chimeric with the leading section of bolt 32, to black nut 33 pretensions, therefore, to force the spring perch 36 of the end institute butt of interlock turning unit 34 spring 35 far away apart from black nut, and engage with the leading section of bolt 32 and be provided with.
Utilizing spring 35 Flexible elements such as grade on the 34b of foot of the black nut pressure interlock turning unit 34 of black nut 33 pretensions, set smooth camming surface 34c respectively, mutual action between the above-mentioned long side conical surface 33a of its utilization and black nut 33, and produce following camming action.
Black nut is forced the inclination of the smooth camming surface 34c of interlock turning unit side, the feasible elastic force that utilizes spring 35, will be when bolt 32 rotation push to black nut long side conical surface 33a with the black nut of bolt 32 one rotation force the to link smooth camming surface 34c of turning unit 34, thereby can make black nut 33 interlock rotation, but this leaning angle is set at and can also realizes following effect.
Promptly, black nut forces the leaning angle of the smooth camming surface 34c of interlock turning unit side to be defined as, utilize hill holder 31b or 31c at black nut 33 and be suppressed in the counterparty after on the restriction site, black nut forces the smooth camming surface 34c of interlock turning unit 34 to cross black nut long side conical surface 33a, simultaneously, being accompanied by this crosses and compression spring 35 and move to the direction away from black nut 33, simultaneously, can rotate relatively with respect to black nut 33, thereby discharge black nut interlock rotational force.
Utilize spring 35 Flexible elements such as grade to the extreme limit of travel position that the black nut of black nut 33 pretensions is forced interlock turning unit 34, stipulate according to the length of the axis direction groove 32a on the leading section periphery that is arranged on bolt 32.
Determine the length of axis direction groove 32a in the following manner, promptly, rotate to fastening direction by bolt 32, black nut 33 is set on Figure 10,11 the lock position, the beginning fastening directional run after soon, black nut is forced interlock turning unit 34 to be positioned at above line way limit position and is stopped herein, and when black nut 33 further carried out fastening directional run, black nut 33 forced the 34b of foot of interlock turning unit 34 to separate with black nut.
The effect of<screw-type lockable mechanism 〉
The screw-type lockable mechanism 22 of said structure is when practical application, locking pedestal 31 batteries 2 (battery frame 2a) that are installed in as noted above upward are arranged on battery 2 sides, locking plate 27 is installed on the car body floor 5 and is arranged on the car body side, can accommodate in the battery container space of the downwardly facing opening of battery 2 below car body floor 5 and during locking with freely dismantling, screw-type lockable mechanism 22 by and locking plate 27 between mutual action, and shown in following, play this latch functions.
At first, based on Figure 13~15, the locking effect when battery is installed is described.
When the installation of battery 2, by bolt 32 lax direction shown in the arrow in Figure 13 (a) is rotated, make black nut 33 shown in the detailed record of back, utilize black nut interlock turning unit 34 and interlock rotation, and utilize hill holder 31b and stop at the lax direction restriction site (non-lock position) shown in Fig. 9 and Figure 13 (a).
Here, if battery 2 is risen in the battery container space of downwardly facing opening of car body floor 5 lower surfaces, then black nut 33 utilizes the above-mentioned mutual action between conical surface 33a, 33b and the locking plate rectangular opening 27a, thereby 27a feels relieved with respect to the locking plate rectangular opening, and pass the locking plate rectangular opening 27a shown in Fig. 9 and Figure 13 (a), simultaneously, the central circular lug boss 31a of locking pedestal 31 is absorbed among the locking plate circular port 27b, make black nut 33 be positioned at the battery container space, locking pedestal 31 is connected to the outside of locking plate 27 and exposes on the lower surface.
Under this state, if utilize nut driving machine etc. to make bolt 32 fastening direction rotation shown in the arrow in Figure 13 (b), then force interlock turning unit 34 with the black nut of bolt 32 rotations, via smooth camming surface 34c and conical surface 33a, make black nut 33 interlock rotations, utilize this black nut 33 to contact, make this black nut 33 be positioned at the fastening direction restriction site (lock position) shown in Figure 10, Figure 13 (b) and Figure 14 (a) with collision between the hill holder 31c.
Black nut 33 utilizes black nut to force the rotation that links of interlock turning unit 34, but can not cross this fastening direction restriction site (lock position), but shown in Figure 10, Figure 13 (b) and Figure 14 (a), stops at this position of rotation.
In addition, black nut is forced interlock turning unit 34, state from Figure 15 (a), shown in this figure (b), antagonistic spring 35 and make smooth camming surface 34c cross black nut long side conical surface 33a, this crosses simultaneous, spring 35 is compressed, and move to direction, and can rotate relatively, thereby can discharge black nut interlock rotational force with respect to black nut 33 away from black nut 33.
Therefore, can not hinder bolt 32 owing to the existence of black nut pressure interlock turning unit 34 further to fastening direction rotation.
If make bolt 32 further to fastening direction rotation, then black nut 33 is shown in Figure 14 (b), keep fastening direction restriction site (lock position) and be screwed into to the direction of arrow of this figure, force interlock turning unit 34 (34b of foot) to separate with the black nut of the lower position shown in this figure, the while is to moving with the approaching direction of locking pedestal 31.
Thus, at black nut 33 and locking pedestal 31 clamping locking plate 27 between the two, can and remain on the position that is contained in the battery container space battery 2 lockings.
Below, based on Figure 16~18, the non-locking effect when the battery dismounting is described.
Remove locking so that battery 2 is taken out from the battery container space, under above-mentioned lockup state, utilize nut driving machine etc. that bolt 32 lax direction shown in the arrow to Figure 16 (a) in is rotated.
At first, because black nut 33 is shown in Figure 16 (a), at the locking identical with Figure 14 (b) with being screwed into the travel position place, force interlock turning unit 34 (34b of foot) to separate with the black nut of lower position, so force interlock turning unit 34 to the black nut of lax direction rotation with bolt 32, can can not cause any obstruction with respect to black nut 33 and to equidirectional relative rotation to the above-mentioned lax direction rotation of bolt 32.
The lax direction rotation of above-mentioned bolt 32 is moved black nut 33 lax direction shown in the arrow in Figure 16 (b) and Figure 17 (b), then, shown in Figure 18 (a), forces interlock turning unit 34 (34b of foot) to contact with the black nut of lower position.
But, under the contact condition shown in Figure 18 (a), black nut is forced interlock turning unit 34 (34b of foot) Shang Weiyue being screwed on the direction aft end face to black nut 33, can't produce black nut interlock rotational force, therefore, black nut force interlock turning unit 34 (34b of foot) and bolt 32 together with respect to black nut 33 to relative rotation of lax direction.
By above-mentioned relative rotation, black nut forces interlock turning unit 34 shown in Figure 18 (b), makes the smooth camming surface 34c of the 34b of foot be positioned at the relative position of rotation with black nut long side conical surface 33a.
At this moment, spring 35 is forced the direction of arrow pretension of interlock turning unit 34 to Figure 18 (b) with black nut, makes black nut force interlock turning unit 34 to become its smooth camming surface 34c and the relative travel position of black nut long side conical surface 33a.
Thus, shown in Figure 16 (b) and Figure 17 (a), in the same manner, the black nut 33 at fastening direction restriction site place and black nut are forced interlock turning unit 34 during with locking, by the mutual action of conical surface 33a and smooth camming surface 34c, and become the state that revotating card closes.
Under this state, if make bolt 32 further to lax direction rotation, then force interlock turning unit 34 with the black nut of bolt 32 rotations, via smooth camming surface 34c and conical surface 33a, make black nut 33 interlock rotations, this black nut 33 is forced to rotate to the lax direction restriction site (non-lock position) that contacts with hill holder 31b collision locate shown in Figure 17 (b).
But black nut 33 utilizes black nut to force the rotation that links of interlock turning unit 34, but can not cross this lax direction restriction site (non-lock position), but stops at this position of rotation shown in Figure 17 (b).
In addition, black nut is forced interlock turning unit 34, from the state of Figure 18 (b), shown in this figure (a), antagonistic spring 35 and make smooth camming surface 34c cross black nut long side conical surface 33a, simultaneously, be accompanied by this and cross and spring 35 is compressed, and move, simultaneously to direction away from black nut 33, can rotate relatively with respect to black nut 33, thereby can discharge black nut interlock rotational force.
Therefore, can not hinder bolt 32 owing to the existence of black nut pressure interlock turning unit 34 further to lax direction rotation.
If make bolt 32 further to lax direction rotation, then black nut 33 keeps lax direction restriction site (non-lock position) and carries out relaxation stroke to the direction of arrow of this figure shown in Figure 17 (b), compression spring 35, make black nut force interlock turning unit 34 (34b of foot) to produce displacement simultaneously to same direction, and, move to direction away from locking pedestal 31.
Thus, the clamping force (locking) that releasing applies by black nut 33 and 31 pairs of locking plates 27 of locking pedestal, can make black nut 33 pass the rectangular opening 27a of locking plate 27, central circular lug boss 31a with locking pedestal 31 extracts from the circular port 27b of locking plate 27 simultaneously, simultaneously battery 2 is dismantled in the battery container space.
<connector unit 〉
In addition, the connector structure of being responsible between battery 2 and the car body side Denso system that is electrically connected is indispensable, therefore, in the present embodiment, the connector unit 23 that is provided with as noted above in Fig. 5.
This connector unit 23 is shown in Figure 19,20, by constituting with car body side Denso system bonded assembly car body side-connector parts 41 with battery 2 bonded assembly battery side connector components 42.
In addition, as shown in this embodiment, by 21 channeling conducts of above-mentioned locating dowel pin formula battery guidance unit, as Fig. 1~3 and shown in Figure 5, make battery 2 rise to the installation site of the below of car body floor 5, in this position, utilize above-mentioned screw-type lockable mechanism 22 with battery 2 lockings and be installed under the situation in the battery container space of below of car body floor 5, the connector unit 23 that is made of car body side-connector parts 41 and battery side connector component 42 constitutes and is configured to, in the upward stroke of battery 2, battery side connector component 42 is chimeric with the state of being electrically connected with car body side-connector parts 41, this is highly beneficial aspect the installation automation that makes battery 2, in the present embodiment, at Figure 19, in 20, constitute connector unit 23 shown in as described later.
But, connector unit 23 from 2 one group battery guidance unit 21 (with reference to Fig. 5) the two when far away and when only in these battery guidance units 23 is far away, because the accumulation of above-mentioned car body assembly error, produce the relative position skew and make between the battery side connector component 42 that constitutes connector unit 23 and the car body side-connector parts 41, can make the mutual fitting portion between battery side connector component 42 and the car body side-connector parts 41 produce eccentric.
Off-centre between above-mentioned battery side connector component 42 and the car body side-connector parts 41, can apply the lateral load on the direction of crossing chimeric direction to the mutual fitting portion of two connector components 41,42, the durability of connector unit 23 is reduced, and make the mutual fitting portion of connector component 41,42 produce the gap partly and become the reason that produces spark.
Therefore, in the present embodiment, the connector unit 23 that will be made of battery side connector component 42 and car body side-connector parts 41 as shown in Figure 5, be configured in and be arranged at battery guidance unit 21 the two approaching positions of the overall width direction both sides of battery 2, that is, with these battery guidance unit 21 equidistant midways location on.
The two is approaching for the connector unit 23 of above-mentioned configuration and battery guidance unit 21, and the influence that the position of car body side-connector parts 41 and battery side connector component 42 makes the accumulation by the car body assembly error cause minimizes, thus the high precision of obtaining.
Therefore, can almost eliminate the off-centre in the mutual fitting portion of above-mentioned connector component 41,42, can not cross lateral load on the direction of chimeric direction to the mutual fitting portion effect of two connector components 41,42, can eliminate following problems, promptly, make the durability reduction of connector unit 23 or make the mutual fitting portion of connector component 41,42 produce the gap partly, thereby produce spark.
In addition, if according to above-mentioned thinking, then connector unit 23 is configured in the middle of the overall width direction of car body floor 5.
In addition, in the middle of the overall width direction of car body floor 5, be set with the channel part of the convex shape of extending to the vehicle fore-and-aft direction, it is provided with passage component 6, with the intensity of guaranteeing car body floor 5 and the wire harness configuration that is used for car body side Denso system etc.
Therefore, in the present embodiment, connector unit 23 shown in Fig. 5,19,20, is configured in the passage component 6 (channel part) of convex shape, this passage component 6 extends along the vehicle fore-and-aft direction in the middle of the overall width direction of car body floor 5.
When this disposes, as shown in Figure 5, in the passage component 6 (channel part) at the position that can intersect at the front end face of the passage component 6 (channel part) of car body floor 5 and battery 2 (battery frame 2a), configuration connector unit 23.
In addition, shown in Figure 19,20, in the car body side-connector parts 41 and battery side connector component 42 that constitute connector unit 23, car body side-connector parts 41 are at above-mentioned position, be installed in the passage component 6 (channel part) of car body floor 5 via carriage 43, battery side connector component 42 is installed in the front end face of battery 2 (battery frame 2a) at above-mentioned position via carriage 44.
In addition, car body side-connector parts 41 and battery side connector component 42, certainly be set in the upward stroke of battery 2 (preferably in the upward stroke terminal), with the chimeric each other installation site of the state of being electrically connected, but also the setting height(from bottom) of car body side-connector parts 41 and battery side connector component 42 can be defined as, after carrying out the installation of battery 2, the battery side connector component 42 of below is stretched out downwards from passage component 6 (channel part) by screw-type lockable mechanism 22.
The correlationship of<guidance unit, lockable mechanism and connector unit 〉
When below car body floor 5, installing in that battery 2 is risen, being electrically connected of the location of the above-mentioned battery 2 that the above-below direction guiding of the above-mentioned battery 2 that is undertaken by battery guidance unit 21, locking plate 27 and black nut 33 by screw-type lockable mechanism 22 carry out and latch functions and connector unit 23 (connector component 41,42) is chimeric, must carry out in suitable timing.
In addition, if the above-below direction of the battery 2 that is undertaken by battery guidance unit 21 guiding, the beginning to compare of the location of the battery 2 that carries out with locking plate 27 and black nut 33 by screw-type lockable mechanism 22 and latch functions postpones, what then become black nut 33 is provided with conical surface 33a, the state that the front end of 33b and locking plate rectangular opening 27a interfere, make black nut 33 enter among the locking plate rectangular opening 27a, because above-mentioned interference and screw-type lockable mechanism 22 can not lockings, can't and be installed in the battery container space of below of car body floor 5 battery 2 lockings.
In addition, if the location and the latch functions of the battery 2 that carries out with locking plate 27 and black nut 33 by screw-type lockable mechanism 22 are compared, being electrically connected of connector unit 23 (connector component 41,42) chimericly carried out too early, then before carried out the location of the battery 2 that is undertaken by locking plate 27 and black nut 33 (centering between the connector component 41,42 of connector unit 23), the connector component 41,42 of connector unit 23 can be electrically connected chimeric each other.
Off-centre between the above-mentioned connector component 41,42, not only cross lateral load on the direction of chimeric direction to the mutual fitting portion effect of above-mentioned connector component 41,42, the durability of connector unit 23 is reduced, and make the mutual fitting portion of connector component 41,42 produce the gap partly and produce spark.
Therefore, constitute in the present embodiment, being electrically connected of the location of the battery 2 that the above-below direction guiding of the battery 2 that is undertaken by battery guidance unit 21, locking plate 27 and black nut 33 by screw-type lockable mechanism 22 carry out and latch functions and connector unit 23 (connector component 41,42) is chimeric, carries out as Figure 21,22 timings that are shown in following explanation.
Height, the height of screw-type lockable mechanism 22 and the height of connector unit 23 (battery side connector component 42) of the battery guidance unit 21 (locating dowel pin 25) when Figure 21 (a) and (b), (c) represent to make battery 2 arrive the battery container spaces by rising respectively.
At this moment, shown in Figure 21 (a), locating dowel pin 25 begins to enter abutment sleeve 26, begins to utilize battery guidance unit 21 with battery 2 Direction guide up and down.
Thus, the front end that is provided with conical surface 33a, 33b of black nut 33 can not interfere with locking plate rectangular opening 27a, battery 2 is risen, can avoid following situation, promptly, because this interference and can't realize the location and the latch functions of the battery 2 that locking plate 27 and black nut 33 by screw-type lockable mechanism 22 carry out can't be installed battery 2 in the battery container space of the below of car body floor 5.
But at this moment, shown in Figure 21 (b), black nut 33 is no show locking plate 27 still, and the location and the latch functions of the battery 2 that locking plate 27 and the black nut 33 by screw-type lockable mechanism 22 carries out do not begin as yet.
In addition, shown in Figure 21 (c), battery side connector component 42 does not arrive car body side-connector parts 41, and being electrically connected of connector unit 23 (connector component 41,42) chimericly do not begin as yet yet.
Figure 22 (a) and (b), (c) represent that respectively battery 2 further rises under the guiding of battery guidance unit 21, height, the height of screw-type lockable mechanism 22 and the height of connector unit 23 (battery side connector component 42) of the battery guidance unit 21 (locating dowel pin 25) the when positioning function of the battery 2 that locking plate 27 and the black nut 33 by screw-type lockable mechanism 22 carries out begins.
The positioning function of the battery 2 that locking plate 27 and the black nut 33 by screw-type lockable mechanism 22 carries out, shown in Figure 22 (c), with the battery side connector component 42 of connector unit 23 with respect to car body side-connector parts 41 and centering exactly.
Use in the upward stroke at the locking of the battery 2 that locking plate 27 and black nut 33 by screw-type lockable mechanism 22 carry out, when battery side connector component 42 further rises from the position shown in Figure 22 (c), battery side connector component 42 is electrically connected chimeric with car body side-connector parts 41, but by the accurate centering between above-mentioned battery side connector component 42 and the car body side-connector parts 41, can avoid reliably to above-mentioned connector component 41, the lateral load on the direction of chimeric direction is crossed in 42 mutual fitting portion effect, can eliminate following problems, that is, because above-mentioned lateral load reduces the durability of connector unit 23, or make connector component 41,42 mutual fitting portion produces the gap partly and produces spark etc.
The effect of<embodiment 〉
Connector structure according to above-mentioned present embodiment, because will be configured for connecting the battery side connector component 42 of the connector unit 23 of battery 2 and car body side Denso system is installed on position that intersects with passage component 6 (car body floor channel part) and the vehicle fore-and-aft direction front end face that is positioned at battery 2, with car body side-connector parts 41 configuration and battery side connector component 42 in the upward stroke of battery 2 with on the chimeric position of the state of being electrically connected, be installed in the passage component 6 (car body floor channel part), so can obtain following action effect.
Promptly, configuration according to above-mentioned car body side-connector parts 41 and battery side connector component 42, connector unit 23 by above-mentioned connector component 41,42 constitutes under the installing condition of battery 2, is positioned at passage component 6 (car body floor channel part) shown in Figure 21,22.
In addition, because the passage component 6 (car body floor channel part) of car body floor 5 is present on the battery guidance unit 21 equidistant positions that are provided with overall width direction both sides at battery 2, be configured in midway location between the battery guidance unit 21 so be positioned at the connector unit 23 of this passage component 6 (car body floor channel part).
Therefore, connector unit 23 be positioned at battery guidance unit 21 the two the approaching positions of overall width direction both sides that are arranged at battery 2 on, constitute the car body side-connector parts 41 and the battery side connector component 42 of connector unit 23, can not produce the relative position skew that the accumulation because of above-mentioned car body assembly error causes.
Therefore, under the installing condition of battery 2, can not make the mutual fitting portion between car body side-connector parts 41 and the battery side connector component 42 produce eccentric, can eliminate following problems, that is, lose the durability of connector unit 23 owing to this off-centre or make the mutual fitting portion of connector component 41,42 produce the gap partly and produce spark.
And, according to present embodiment, because the connector unit 23 that will constitute by car body side-connector parts 41 and battery side connector component 42, be arranged in the passage component 6 (car body floor channel part), so can effectively utilize the setting of the connector unit 23 in the interior space of passage component 6 (car body floor channel part), can be owing to connector unit 23 is sacrificed space, car chamber or sacrificed capacity of cell.
In addition, in order to ensure intensity passage component 6 (car body floor channel part) is set owing to as noted above, so himself be high strength, present embodiment according to the car body side-connector parts 41 of mounted connector unit 23 in this passage component 6 (car body floor channel part), can guarantee the installation site precision of car body side-connector parts 41 than the highland, the off-centre of the mutual fitting portion between car body side-connector parts 41 and the battery side connector component 42 can be further avoided reliably, above-mentioned action effect can be obtained more reliably.
And, since with car body side Denso system configuration in passage component 6 (car body floor channel part), so connector unit 23 (car body side-connector parts 42) is with respect to the distribution of this car body side Denso system, without any need for additional connection lead and can be easily and carry out simply, this be on the cost and highly beneficial on the weight.
<other embodiment 〉
In addition, in illustrated embodiment, connector structure under the following situation has been described, promptly, for with left side front side member 7 and left side floor side member 11 between joint portion 7a and the joint portion 8a between right side front side member 8 and the right side floor side member 12 compare, near knock hole 7b, the 8b on the high car body floor front part of the high strength in vehicle fore-and-aft direction the place ahead and assembly precision, setting battery guidance unit 21, and this guidance unit 21 is arranged on situation with the approaching overall width direction both sides of the leading section of battery 2 (battery frame 2a), but be not limited to this.
Promptly, for with about longeron joint portion, front and back 7a, 8a compare the knock hole that is positioned at rearward car body floor rear lateral portion office, vehicle front and back near, setting battery guidance unit 21, and this guidance unit 21 is arranged under the situation with the approaching overall width direction both sides of the rearward end of battery 2 (battery frame 2a), configuration connector unit 23 in the channel part at the position that intersects by aft end face at car body floor channel part and battery 2 (battery frame 2a), thus can reach action effect same as described above.
In addition, connector unit 23 does not need necessarily to be configured in the car body channel part of the front end face of car body floor channel part and battery 2 (battery frame 2a) or the crossover sites between the aft end face, so long as in the car body channel part, can be configured in the optional position yet.
But, connector unit 23 is configured in this configuration mode in the car body channel part of the front end face of car body floor channel part and battery 2 (battery frame 2a) or the crossover sites between the aft end face, highly beneficial for improving the design-calculated degree of freedom relevant with the setting height(from bottom) of connector unit 23.
And, in illustrated embodiment, the situation of the structure that battery 2 constitutes 1 unit for a plurality of container cases are connected to each other has been described, but be called as for other at battery 2 under the situation of form of battery module etc., any type of battery, certainly all can use above-mentioned design of the present utility model, and obtain identical action effect.

Claims (3)

1. the connector structure of an electric vehicles battery, its by the car body side-connector portion on the car body that is arranged on elec. vehicle and the battery side connector component that is arranged on the electric vehicles battery that is installed on described car body below constitute,
It is characterized in that,
Described battery has the guidance unit of channeling conduct when this battery is installed respectively on described car body in overall width direction both sides,
Described car body side-connector parts are configured in the channel part of convex shape, extend to the vehicle fore-and-aft direction in the middle of the overall width direction of this channel part below described car body floor,
Described battery side connector component is configured on the described battery, and is so that in the upward stroke of described battery when described car body is installed, chimeric with status of electrically connecting with the car body side-connector parts in the described channel part.
2. the connector structure of electric vehicles battery according to claim 1 is characterized in that,
This guidance unit is separately positioned on the overall width direction both sides near vehicle fore-and-aft direction front end,
Described battery side connector component is installed on the front end face of vehicle fore-and-aft direction of described battery,
Described car body side-connector component configuration in upward stroke at described battery with described battery side connector component with the chimeric position of the state of being electrically connected.
3. the connector structure of electric vehicles battery according to claim 1 is characterized in that,
This guidance unit is separately positioned on the overall width direction both sides near vehicle fore-and-aft direction rear end,
Described battery side connector component is installed on the aft end face of vehicle fore-and-aft direction of described battery,
Described car body side-connector component configuration in upward stroke at described battery with described battery side connector component with the chimeric position of the state of being electrically connected.
CN2010206807986U 2009-12-18 2010-12-17 Connector structure for batteries of electric vehicles Expired - Fee Related CN202006771U (en)

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JP2009287746A JP5532903B2 (en) 2009-12-18 2009-12-18 Electric vehicle battery connector structure

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