CN201995541U - Full-automatic production line for sorted melon seeds - Google Patents
Full-automatic production line for sorted melon seeds Download PDFInfo
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- CN201995541U CN201995541U CN2010206467310U CN201020646731U CN201995541U CN 201995541 U CN201995541 U CN 201995541U CN 2010206467310 U CN2010206467310 U CN 2010206467310U CN 201020646731 U CN201020646731 U CN 201020646731U CN 201995541 U CN201995541 U CN 201995541U
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- melon seeds
- production line
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- tabula rasa
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The utility model aims at providing a full-automatic production line for sorted melon seeds, which is mainly formed by connecting a sorting machine, a grinding machine, a specific weight machine, a water adding machine, a hulling machine, a baking machine and a sterilization machine. Raw materials are sorted through the sorting machine, are ground through the grinding machine, enter the specific weight machine for carrying out specific weight sorting and then enter the water adding machine for carrying out water adding, the materials are hulled through the hulling machine, baked through the baking machine and sterilized through the sterilization machine, the metal detection is carried out, and finally, the materials are packed into finished products after being inspected through an X-ray machine. The full-automatic production line for sorted melon seeds can be used for continuous and mass production of sorted melon seeds, the production quantity reaches 1.5t/h, and the produced sorted melon seeds are exported and completely conform to various index requirements of Europe and American developed countries on melon seed products.
Description
Technical field
The utility model belongs to food processing field, specifically a kind of tabula rasa melon seeds benevolence production line.
In tabula rasa melon seeds benevolence processing industry, more and more stricter to the requirement of microorganism, especially American-European developed country is strict especially to every index request of melon seeds product, even and the tabula rasa melon seeds benevolence production line that present China meets the melon seeds product quality indicator is a blank.
The purpose of this utility model provides a kind of energy every index of mass production tabula rasa melon seeds benevolence production line up to standard.
The utility model tabula rasa melon seeds benevolence production line is mainly by cleaner, sander, be formed by connecting than heavy-duty machine, watering machine, hulling machine, dryer, sterilization machine.
As further improvement of the utility model, be provided with stone remover one time after than heavy-duty machine described.
Further improve as of the present utility model, behind a described stone remover, be connected with color selector.
Further improve as of the present utility model, behind described color selector, be connected with classifying screen.
Further improve as of the present utility model, between described hulling machine and dryer, be provided with secondary and compare heavy-duty machine.
Further improve as of the present utility model, behind described dryer, be connected with vibratory sieve.
Further improve as of the present utility model, behind described vibratory sieve, be connected with secondary stone remover, stone remover, secondary color selector once more in turn.
The utility model can continuity mass production tabula rasa melon seeds benevolence, output reach 1.5 tons/per hour, the outlet of the tabula rasa melon seeds benevolence of production meets the every index request of American-European developed country to the melon seeds product fully.Cleanliness: 〉=99.95%; Broken :≤3.0%; Moisture≤7.5%; Total plate count :≤5 * 10
5CFU/g; Coliform :≤10000MPN/g; Mould :≤500CFU/g; Saccharomycete :≤1000CFU/g; Escherichia coli :≤100MPN/g; Salmonella: do not detect/25kg.
The utility model is described in more detail below in conjunction with accompanying drawing.
Description of drawings
Fig. 1 is the structural representation of a kind of embodiment of the utility model;
Fig. 2 is an A section connection diagram among Fig. 1;
Fig. 3 is an A-B section connection diagram among Fig. 1;
Fig. 4 is a B-C section connection diagram among Fig. 1;
Fig. 5 is a C section connection diagram among Fig. 1.
The specific embodiment
The utility model is mainly by cleaner 2, sander 4, be formed by connecting than heavy-duty machine 6, watering machine 10, hulling machine 11, dryer 13, sterilization machine 21.
Fig. 1-Fig. 5 shows a kind of embodiment of the present utility model, is specific embodiment below:
According to the place installation situation, select the quantity of elevator.7 elevators of the utility model embodiment.
1. impurity removing classification
A. direct labor's tabula rasa melon seeds of will not peel is added by first elevator 1, and inventory 1.0 tons～2.0 tphs are delivered to cleaner 2 by blower fan and clean.Select impurity and dedustings such as sandy soil, melon skin, the broken foam of melon seeds, caking melon pulp.
B. the raw material of cleaning after the dedusting enters sander 4 through second elevator 3, grinds off the kind film and the surface adhesion thing on melon seeds surface by sander, and once the raw material after the polishing enters secondary sander 5 and repeats polishing, enters then than heavy-duty machine 6.
C. carrying out proportion than heavy-duty machine by the proportion of melon seeds cleans, what proportion offal mouth was selected is the lighter not plump melon seeds of weight, melon skin etc., directly collect as substandard goods, get rid of the broken end of melon seeds and the dedusting that produce because of polishing simultaneously, the raw material that discharging opening went out is semi-finished product, flow to a stone remover 7 certainly and removes stone.
D. go tabula rasa melon seeds behind the stone after color selector 8 is removed the no shell melon seeds that mixes in the raw materials and other color impurities, to promote and enter classifying screen 9, melon seeds by size specification carry out classification, the melon seeds after the classification is piled up in raw material storage by different size.
2. tabula rasa melon seeds profit water, shelling, peeling, removal of impurities, oven dry
A. the melon seeds input watering machine 10 that classification is good moistens water before shelling, and the melon seeds that then will moisten water soaked 6-12 hour, presses the melon seeds size and selects suitable hulling machine 11, and adjustment hulling machine frequency is 25-40Hz.
B. the melon seeds skin after the shelling enters shelling skin gathering-device.
C. the back melon seeds benevolence that shells is carried out proportion through secondary once more than heavy-duty machine 12 and is cleaned removal of impurities.Melon seeds after secondary is cleaned enters dryer 13, and configure oven dry unit control temperature: first section temperature is set at 105-120 ℃, and second section temperature is made as 95-105 ℃, and third and fourth section temperature is set at 85-95 ℃; Transmission speed 30-45Hz; Charging will be covered with conveyer belt, and material thickness is controlled at 5-15cm, and it is 8.5% that oven dry moisture content requires.Dryer is the finished product of buying on the market.
3. go stone, look choosing
Melon seeds after the oven dry screens away broken seed, broken small impurities then through vibratory sieve 14, enter secondary stone remover 16 by the 3rd elevator 15,, carry out two pass and remove stone to stone remover 18 once more through the 4th elevator 17, go material behind the stone through the 5th elevator 19 to entering secondary color selector 20.According to the product quality requirement, the color selector working procedure is set and adjusted, guarantee that look selects effect, timely and related personnel links up, and will debug defective material and return the preceding working procedure processing,
4. picking, sterilization, metal detection, x ray machine
A. the acceptable material after the look choosing directly enters continous way picking table 22 (belt conveying) through elevator by storage bin 21, its speed of service 7m/min, material shop cloth is even, maximum ga(u)ge≤0.5cm, the picking plant squad leader guiding work personnel at any time that take personal charge of the shift, select on request, guarantee product quality, will in time notify the staff to collect and handle the defective work that produces in the picking process;
B. the product of picking after qualified enters sterilization machine 23 through hopper and carries out sterilization, at utmost to reduce the content of product microorganism; Enter the metal detection operation after the sterilization.
C. after metal detector 24 starts, carry out sensitivity to it regulates, knob is transferred to the optimal detection state, and the metal detector duty is verified with test block, guarantee that the survey meter duty is normal, the defective material that metal detector the is measured processing of doing over again, certified products enter X-ray machine 25, foreign matter in the product is detected through X-ray machine, enter packaging process by hopper again.
5. pack, put in storage
A. before the packing of product, verification is carried out in the degree of accuracy to the metering packing scale.The product of X-ray machine 25 passed examinations enters metering packaging machine 26 packings.Not timing is spot-check monitoring to package metro-measuring in packaging process, packaging bag enclosing line-spacing sack 5-10cm, and level, neat, attractive in appearance must not have secondary to seal, and the end of a thread length 4-5cm in time reclaims broken needle and prevents to fall into product and cause cross pollution.
B. the finished product that packing is finished, inspect by random samples, find packaging quality, measure when defective, in time notice packing operating personnel correct, to the product that is up to the standards, examine piling warehouse-in after the quantity by the packing personnel, the administrator answers scrutiny packaging quality and quantity before the warehouse-in, if against regulation requirement on inspection, the administrator refuses check and accepting storing.
Claims (7)
1. full-automatic tabula rasa melon seeds benevolence production line is characterized in that: it is mainly by cleaner (2), sander (4), be formed by connecting than heavy-duty machine (6), watering machine (10), hulling machine (11), dryer (13), sterilization machine (21).
2. tabula rasa melon seeds benevolence production line according to claim 1 is characterized in that: be provided with a stone remover (7) described after than heavy-duty machine (6).
3. tabula rasa melon seeds benevolence production line according to claim 2 is characterized in that: be connected with color selector (8) behind a described stone remover (7).
4. tabula rasa melon seeds benevolence production line according to claim 3 is characterized in that: be connected with classifying screen (9) behind described color selector (8).
5. tabula rasa melon seeds benevolence production line according to claim 4 is characterized in that: be provided with secondary than heavy-duty machine (12) between described hulling machine (11) and dryer (13).
6. tabula rasa melon seeds benevolence production line according to claim 5 is characterized in that: be connected with vibratory sieve (14) behind described dryer (13).
7. tabula rasa melon seeds benevolence production line according to claim 6 is characterized in that: be connected with secondary stone remover (16), stone remover (17), secondary color selector (18) once more behind described vibratory sieve (14) in turn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206467310U CN201995541U (en) | 2010-12-04 | 2010-12-04 | Full-automatic production line for sorted melon seeds |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206467310U CN201995541U (en) | 2010-12-04 | 2010-12-04 | Full-automatic production line for sorted melon seeds |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201995541U true CN201995541U (en) | 2011-10-05 |
Family
ID=44698326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206467310U Expired - Lifetime CN201995541U (en) | 2010-12-04 | 2010-12-04 | Full-automatic production line for sorted melon seeds |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201995541U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102485051A (en) * | 2010-12-04 | 2012-06-06 | 武威金苹果新果仁食品有限责任公司 | Pumpkin seed kernel production line and continuous production method of pumpkin seed kernels |
| CN109225939A (en) * | 2018-08-19 | 2019-01-18 | 山东金典坚果股份有限公司 | A kind of shelled melon seed color sorting technique prevented pumpkin seeds and be mixed into pericarp |
-
2010
- 2010-12-04 CN CN2010206467310U patent/CN201995541U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102485051A (en) * | 2010-12-04 | 2012-06-06 | 武威金苹果新果仁食品有限责任公司 | Pumpkin seed kernel production line and continuous production method of pumpkin seed kernels |
| CN102485051B (en) * | 2010-12-04 | 2013-12-11 | 武威金苹果有限责任公司 | Pumpkin seed kernel production line and continuous production method of pumpkin seed kernels |
| CN109225939A (en) * | 2018-08-19 | 2019-01-18 | 山东金典坚果股份有限公司 | A kind of shelled melon seed color sorting technique prevented pumpkin seeds and be mixed into pericarp |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20111005 Effective date of abandoning: 20131211 |
|
| RGAV | Abandon patent right to avoid regrant |