CN211532594U - Jellied bean curd production system - Google Patents
Jellied bean curd production system Download PDFInfo
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- CN211532594U CN211532594U CN201922495014.6U CN201922495014U CN211532594U CN 211532594 U CN211532594 U CN 211532594U CN 201922495014 U CN201922495014 U CN 201922495014U CN 211532594 U CN211532594 U CN 211532594U
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Abstract
本实用新型公开了一种豆腐花生产系统,包括去石机组;烘烤机组,与所述去石机组相邻设置,设有若干个烘烤室和传送装置,所述传送装置穿过所述烘烤室;粉碎机组,与所述烘烤机组相邻设置;混料机组,与所述粉碎机组相邻设置。本实用新型的技术方案,减少了浸泡、磨浆和浆渣分离等生产环节,提高生产效率,减少浪费,且通过多次烘烤可以增加产品多种风味,具有实用性。
The utility model discloses a bean curd flower production system, comprising a stone removal unit; a baking unit, which is arranged adjacent to the stone removal unit, and is provided with a plurality of baking chambers and a conveying device, the conveying device passing through the The roasting chamber; the crushing unit is arranged adjacent to the roasting unit; the mixing unit is arranged adjacent to the crushing unit. The technical scheme of the utility model reduces the production links such as soaking, refining and separation of pulp and slag, improves production efficiency, reduces waste, and can increase various flavors of products through multiple baking, which is practical.
Description
技术领域technical field
本实用新型涉及食品生产技术领域,特别涉及一种豆腐花生产系统。The utility model relates to the technical field of food production, in particular to a tofu flower production system.
背景技术Background technique
现有技术中,食品生产领域尤其是传统的豆类食品加工,一般都配备有浸泡罐、磨浆机、浆渣分离机等设备来完成浸泡、磨浆和浆渣分离等加工工序,例如在传统的豆腐花生产加工中,一般采用振动筛、浸泡罐、磨浆机、浆渣分离机等设备进行生产,但这种生产工艺需要待豆类浸泡到一定程度后,才可以进行后续的生产加工过程,不仅效率低、耗费高,且风味单一,难以实现多种产品风味。In the prior art, in the field of food production, especially in the traditional bean food processing, equipment such as soaking tanks, refiners, and pulp and residue separators are generally equipped to complete processing procedures such as soaking, pulping, and pulp and residue separation. In the traditional production and processing of bean curd flowers, equipment such as vibrating screens, soaking tanks, refiners, pulp and residue separators are generally used for production, but this production process requires the beans to be soaked to a certain extent before subsequent production can be carried out. The processing process not only has low efficiency and high consumption, but also has a single flavor, making it difficult to achieve a variety of product flavors.
实用新型内容Utility model content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型提出一种豆腐花生产系统,减少了传统豆腐花生产环节,提高生产效率,且通过多次烘烤可以增加产品多种风味,具有实用性。The utility model aims to solve at least one of the technical problems existing in the prior art. Therefore, the utility model proposes a tofu flower production system, which reduces the traditional production links of tofu flower, improves the production efficiency, and can increase the various flavors of the product through multiple baking, which is practical.
根据本实用新型的实施例的一种豆腐花生产系统,包括:去石机组;烘烤机组,与所述去石机组相邻设置,设有若干个烘烤室和传送装置,所述传送装置穿过所述烘烤室;粉碎机组,与所述烘烤机组相邻设置;混料机组,与所述粉碎机组相邻设置。A tofu flower production system according to an embodiment of the present invention includes: a stone removal unit; a baking unit, which is arranged adjacent to the stone removal unit, and is provided with several baking chambers and a conveying device, the conveying device Passing through the roasting chamber; the crushing unit is arranged adjacent to the roasting unit; the mixing unit is arranged adjacent to the crushing unit.
根据本实用新型的一些实施例,所述烘烤机组设有第一烘烤室、第二烘烤室和冷却室,所述传送装置依次穿过所述第一烘烤室、所述第二烘烤室和所述冷却室。According to some embodiments of the present invention, the roasting unit is provided with a first roasting chamber, a second roasting chamber and a cooling chamber, and the conveying device sequentially passes through the first roasting chamber, the second roasting chamber and the second roasting chamber. Baking chamber and the cooling chamber.
根据本实用新型的一些实施例,还包括投料机组和去皮机组,所述投料机组与所述去石机组连接,所述去皮机组位于所述烘烤机组与所述粉碎机组之间。According to some embodiments of the present invention, it further includes a feeding unit and a peeling unit, the feeding unit is connected with the stone removing unit, and the peeling unit is located between the roasting unit and the pulverizing unit.
根据本实用新型的一些实施例,所述去石机组包括筛选机、风选机,所述筛选机位于所述风选机上方,所述筛选机设有上物出口和用于排出所述筛选机筛下杂质的下物出口,所述风选机设有进料口、用于排出杂质的第一出料口、用于排出物料的第二出料口,所述上物出口与所述进料口连接。According to some embodiments of the present invention, the stone removal unit includes a screening machine and an air sorter, the screening machine is located above the air sorter, and the screening machine is provided with an upper material outlet and an outlet for discharging the screening machine. The lower material outlet for impurities under the sieve, the air separator is provided with a feeding port, a first outlet for discharging impurities, and a second outlet for discharging materials. The upper material outlet and the Inlet connection.
根据本实用新型的一些实施例,所述粉碎机组设有超微粉碎机,所述超微粉碎机包括粉碎出口,所述粉碎出口设有过滤网。According to some embodiments of the present invention, the pulverizing unit is provided with an ultra-fine pulverizer, and the ultra-fine pulverizer includes a pulverizing outlet, and the pulverizing outlet is provided with a filter screen.
根据本实用新型的一些实施例,所述粉碎机组还包括旋风分离器、滤芯除尘器和抽风机,所述旋风分离器与所述粉碎出口连接,所述滤芯除尘器分别与所述旋风分离器和所述抽风机连接。According to some embodiments of the present invention, the pulverizing unit further includes a cyclone separator, a filter element dust collector and an exhaust fan, the cyclone separator is connected to the pulverizing outlet, and the filter element dust collector is respectively connected to the cyclone separator connected to the exhaust fan.
根据本实用新型的一些实施例,所述混料机组包括混料机,所述混料机设有混料锅、若干个搅拌装置和用于驱动所述搅拌装置转动的驱动装置,所述驱动装置与所述搅拌装置连接,所述搅拌装置位于所述混料锅内部。According to some embodiments of the present invention, the mixing unit includes a mixing machine, and the mixing machine is provided with a mixing pot, several stirring devices, and a driving device for driving the rotation of the stirring device, and the driving The device is connected with the stirring device, and the stirring device is located inside the mixing pot.
根据本实用新型的一些实施例,还包括第一搅拌装置、第二搅拌装置,所述第一搅拌装置位于所述混料锅底部,所述第一搅拌装置设有若干个搅拌叶片;所述第二搅拌装置位于所述混料锅侧壁,所述第二搅拌装置设有搅拌浆,所述搅拌浆侧壁设有若干个凸起;所述第二搅拌装置远离所述第一搅拌装置,所述驱动装置分别与所述第一搅拌装置和所述第二搅拌装置连接。According to some embodiments of the present invention, it further includes a first stirring device and a second stirring device, the first stirring device is located at the bottom of the mixing pot, and the first stirring device is provided with several stirring blades; the The second stirring device is located on the side wall of the mixing pot, the second stirring device is provided with a stirring paddle, and the side wall of the stirring paddle is provided with several protrusions; the second stirring device is far away from the first stirring device , the driving device is respectively connected with the first stirring device and the second stirring device.
根据本实用新型的一些实施例,还包括振动筛粉机组、除铁装置、包装机组、输送装置、金检机组,所述混料机组依次与所述振动筛粉机组、所述除铁装置连接,所述除铁装置与所述包装机组连接,所述输送装置依次穿过所述包装机组和所述金检机组。According to some embodiments of the present utility model, it also includes a vibrating screen powder unit, an iron removing device, a packaging unit, a conveying device, and a metal inspection unit, and the mixing unit is sequentially connected to the vibrating screen powder unit and the iron removing device. , the iron removing device is connected with the packaging unit, and the conveying device passes through the packaging unit and the gold inspection unit in sequence.
根据本实用新型的一些实施例,还包括若干个用于自动输送物料的Z型提升机。According to some embodiments of the present invention, several Z-type hoists for automatically conveying materials are also included.
根据本实用新型提供的一个或多个技术方案,至少具有如下有益效果:本实用新型实施例的豆腐花生产系统,通过设置有去石机组、烘烤机组、粉碎机组和混料机组,将物料放入去石机组去除杂质,之后将去除杂质后的物料放入烘烤机组,烘烤机组设有若干个烘烤室,传送装置穿过烘烤室,实现自动输送功能,物料通过烘烤室可以实现去除物料水分、提升物料香气、利于粉碎等效果,且可以根据不同烘烤室的烘烤温度,智能控制物料烘烤时间和烘烤程度,之后将烘烤后的物料送入粉碎机组进行粉碎,再将粉碎后的物料送入混料机中,根据产品的风味需求,可在混料机中混入不同配料,增加产品多种风味,且物料经过多次烘烤后还可以实现焦糖风味,具有实用性。与现有技术方案相比,本实用新型实施例的技术方案,减少了传统豆腐花生产过程中的浸泡、磨浆和浆渣分离等生产环节,提高生产效率,减少浪费,且通过多次烘烤可以增加产品多种风味。According to one or more technical solutions provided by the present invention, it has at least the following beneficial effects: the production system for bean curd according to the embodiment of the present invention is provided with a stone removal unit, a baking unit, a pulverizing unit and a mixing unit, and the materials are Put it into the stone removal unit to remove impurities, and then put the material after removing impurities into the baking unit. The baking unit is equipped with several baking chambers. The conveying device passes through the baking chamber to realize the automatic conveying function, and the material passes through the baking chamber. It can achieve the effects of removing the moisture of the material, improving the aroma of the material, and facilitating crushing, and can intelligently control the baking time and baking degree of the material according to the baking temperature of different baking chambers, and then send the baked material to the crushing unit for processing. Pulverize, and then send the pulverized material into the mixer. According to the flavor requirements of the product, different ingredients can be mixed into the mixer to increase the variety of flavors of the product. After the material is baked for many times, caramel can be realized. Flavor and practicality. Compared with the existing technical solution, the technical solution of the embodiment of the present invention reduces the production links such as soaking, refining and separation of pulp and slag in the traditional bean curd production process, improves production efficiency, reduces waste, and can be dried for several times. Roasting can add a variety of flavors to the product.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or learned by practice of the invention.
附图说明Description of drawings
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments in conjunction with the accompanying drawings, wherein:
图1为本实用新型一个实施例的豆腐花生产系统的结构示意图;Fig. 1 is the structural representation of the bean curd flower production system of an embodiment of the utility model;
图2为本实用新型另一个实施例的豆腐花生产系统的结构示意图;Fig. 2 is the structural representation of the bean curd flower production system of another embodiment of the present utility model;
图3为图2中所示的烘烤机组的结构示意图;Fig. 3 is the structural representation of the roasting unit shown in Fig. 2;
图4为图2中所示的混料机组的结构示意图;Fig. 4 is the structural representation of the mixing unit shown in Fig. 2;
图5为本实用新型另一个实施例的豆腐花生产系统的流程示意图;Fig. 5 is the schematic flow sheet of the bean curd flower production system of another embodiment of the present utility model;
图6为本实用新型另一个实施例的豆腐花生产系统的流程示意图;Fig. 6 is the schematic flow sheet of the tofu flower production system of another embodiment of the present utility model;
图7为图6中所示的去石机组的流程示意图;Fig. 7 is the schematic flow chart of the stone removal unit shown in Fig. 6;
图8为本实用新型另一个实施例的豆腐花生产系统的流程示意图。8 is a schematic flow chart of a tofu flower production system according to another embodiment of the present invention.
附图标记:Reference number:
去石机组100、筛选机110、上物出口111、风选机120、进料口121、第二出料口122;
烘烤机组200、烘烤室210、第一烘烤室210a、第二烘烤室210b、传送装置220、冷却室230;a
粉碎机组300、超微粉碎机310、粉碎出口320、过滤网321、旋风分离器330、滤芯除尘器340、抽风机350;Pulverizing
混料机组400、混料锅410、第一搅拌装置420、第二搅拌装置430、搅拌叶片440、搅拌浆450、凸起451;The
投料机组500;去皮机组600;Z型提升机700;振动筛粉机组800;除铁装置900;包装机组1000;金检机组1100。
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but should not be construed as a limitation of the present invention.
在本实用新型的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、内、外等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the azimuth descriptions, such as up, down, front, rear, inner, outer, etc., indicate the azimuth or positional relationship based on the azimuth or positional relationship shown in the accompanying drawings, only It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本实用新型的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二、第三只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first, second, and third are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or implicitly indicating the number of the indicated technical features or implicitly indicating the indicated technology. The sequence of features.
本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution .
参照图1至图5,根据本实用新型的实施例的一种豆腐花生产系统,包括:去石机组100;烘烤机组200,与去石机组100相邻设置,设有若干个烘烤室210和传送装置220,传送装置220穿过烘烤室210;粉碎机组300,与烘烤机组200相邻设置;混料机组400,与粉碎机组300相邻设置。1 to 5 , a production system for bean curd according to an embodiment of the present invention includes: a
在本实施例中,通过设置有去石机组100、烘烤机组200、粉碎机组300和混料机组400,将物料放入去石机组100去除杂质,之后将去除杂质后的物料放入烘烤机组200,烘烤机组200设有若干个烘烤室210,传送装置220穿过烘烤室210,使得传送装置220自动传输物料,提高生产效率;且物料通过烘烤室210可以实现去除物料水分、提升物料香气、利于粉碎等效果。根据不同烘烤室210的烘烤温度,还可以智能控制物料烘烤时间和烘烤程度。例如,可以在烘烤机组200设有三个烘烤室210,三个烘烤室210中的温度可以设置为不同,如设置为逐渐递增,可以使物料在不同的烘烤室210中进行不同的烘烤过程,控制物料烤焦程度,从而控制产品风味,或设置为第二个烘烤室温度最高、第一个烘烤室温度次高、第三个烘烤室温度最低,使得物料在第一个烘烤室中去除水分,在第二个烘烤室中进一步烘烤,提高物料脆度,利于粉碎,在第三个烘烤室设置低温,使得物料逐渐冷却,传送装置220可以将物料依次送入第一个烘烤室、第二个烘烤室和第三个烘烤室,实现自动化生产,提高生产效率。之后烘烤后的物料将被送入粉碎机组300进行粉碎,再将粉碎后的物料送入混料机组400中,根据产品的风味需求,可在混料机组400中混入不同配料,增加产品多种风味,且物料经过多次烘烤后还可以实现焦糖风味,具有实用性。In this embodiment, the
在其他实施例中,去石机组100、烘烤机组200、粉碎机组300与混料机组400之间的物料输送,可以通过人工来进行,也可以通过设置自动输送装置来进行,例如设置传送链、皮带、提升机等自动输送装置来输送物料;移动小车装载和搬运物料等,实现食品工业化生产。在其他实施例中,传送装置220可以为金属链板输送带、不锈钢链条网带、双旋传送带、输送皮带等。在其他实施例中,物料可以为豆类,例如黄豆、红豆、绿豆等。在其他实施例中,可以采用黄豆作为原料生产豆腐花,在将烘烤后的黄豆送入粉碎机组300进行粉碎,再将粉碎后的物料送入混料机组400的过程中,根据产品的风味需求,从混料机组400的入口中,可以添加多糖凝胶成分,如卡拉胶、黄原胶、瓜尔胶、魔芋胶、刺愧豆胶、结冷胶等,氯化钾、氯化钙及其他风味谷物粉,如芝麻粉、花生粉、燕麦粉、椰子粉等。在其他实施例中,混料机组400的顶部可以设有喷头,喷头可以用于喷射液体类香精,从而增加产品风味。在其他实施例中,混料机组400的底部可以设有搅拌装置,搅拌装置可以将物料与其他配料进行充分搅拌,使物料之间混合均匀。In other embodiments, the material transportation between the
根据本实用新型提供的一个或多个技术方案,至少具有如下有益效果:与现有技术方案相比,本实用新型实施例的技术方案,减少了传统豆腐花中的浸泡、磨浆和浆渣分离等生产环节,提高生产效率,减少浪费,且通过多次烘烤可以增加产品多种风味。According to one or more technical solutions provided by the present invention, at least the following beneficial effects are obtained: compared with the prior art solutions, the technical solutions of the embodiments of the present invention reduce the soaking, refining and pulp residue in traditional bean curd flowers Separation and other production links, improve production efficiency, reduce waste, and increase the variety of flavors of the product through multiple baking.
参照图2至图3,根据本实用新型的一些实施例,烘烤机组200设有第一烘烤室210a、第二烘烤室210b和冷却室230,传送装置220依次穿过第一烘烤室210a、第二烘烤室210b和冷却室230。2 to 3 , according to some embodiments of the present invention, the
在本实施例中,烘烤机组200设有第一烘烤室210a、第二烘烤室210b和冷却室230,物料经去石机组100筛去杂质后,被传送装置220送入第一烘烤室210a,具体地,为了满足多种产品风味需求,提升物料香气,烘烤机组200采用分段式烘烤,第一烘烤室210a内的温度比第二烘烤室210b的温度低,第一烘烤室210a采用低温以去除物料中的水分,第二烘烤室210b采用中高温烘烤,以使物料具有一定焦味,之后传送装置220将物料送入冷却室230,以对高温的物料进行冷却,以防物料过烫损坏设备,且可以使物料脆化,以便进一步对物料进行粉碎生产。在其他实施例中,冷却室230可以采用风冷或者自然冷却。在其他实施例中,还可以设置暂存料斗与烘烤机组200连接,使烘烤后的物料放置在暂存料斗中,为生产缓冲使用,以保证生产的连续性,提高生产效率,且可以使物料作进一步自然冷却,具有实用性。在其他实施例中,还可以设置有振动装置,振动装置与烘烤机组200连接,使得烘烤后的物料通过振动装置,加快物料出料速度。In this embodiment, the
参照图2,根据本实用新型的一些实施例,还包括投料机组500和去皮机组600,投料机组500与去石机组100连接,去皮机组600位于烘烤机组200与粉碎机组300之间。在本实施中,设置投料机组500与去石机组100连接,使物料经过投料机组500进入去石机组100中,投料机组500可以一次性容纳较多物料直接进入去石机组100,提高生产效率,且可以有效防止物料外洒,减少浪费;设置去皮机组600位于烘烤机组200与粉碎机组300之间,使得烘烤后的物料被送入去皮机组600中进行去皮生产,使被粉碎机组300粉碎后的物料更细腻,提高口感。在其他实施中,投料机组500可以为投料斗、投料桶、投料箱等。在其他实施中,去皮机组600可以设有破碎机对物料进行去皮,例如物料为黄豆时,破碎机破坏黄豆与豆皮之间的结构,使得黄豆和豆皮进行分离,之后再通过采用第一风选机对豆皮进行风吹,留下去皮黄豆以进行下一步粉碎生产,减少食品污染,具有环保性。2 , according to some embodiments of the present invention, it also includes a
参照图2、图5至图7,根据本实用新型的一些实施例,去石机组100包括筛选机110、风选机120,筛选机110位于风选机120上方,筛选机110设有上物出口111和用于排出筛选机110筛下杂质的下物出口,风选机120设有进料口121、用于排出杂质的第一出料口、用于排出物料的第二出料口122和出风口,上物出口111与进料口121连接。2, 5 to 7, according to some embodiments of the present invention, the
在本实施例中,去石机组100可以采用振动和风选来去除杂质,筛选机110位于风选机120上方,筛选机110可以用于筛选出颗粒小于物料的砂石或者其他杂质,颗粒小于物料的砂石或者其他杂质通过下物出口排出,上物出口111则排出其余物料,且上物出口111与进料口121连接,风选机120可以对颗粒大于物料的杂质进行风选除杂,第一出料口排出颗粒大于物料的杂质,第二出料口122最终排出需要进行生产加工的物料。具体地,参照图7,筛选机110对物料进行一次振动除杂,去除了杂质后的物料将从上物出口111输送至风选机120中的进料口121,风选机120对物料进行一次风选除杂,最后经过二次除杂的物料将从第二出料口122中输出,以进行下一步烘烤工艺。In this embodiment, the
参照图2,根据本实用新型的一些实施例,粉碎机组300设有超微粉碎机310,超微粉碎机310包括粉碎出口320,粉碎出口320设有过滤网321。在本实施例中,通过设置超微粉碎机310对物料进行加工,以将物料碎至粉状,通过设置过滤网321,可以使达到工艺要求的粉状物料通过过滤网321进入下一步生产加工,而还未达到工艺要求的物料则被过滤网321隔离在超微粉碎机310内继续进行生产,具有实用性。在其他实施例中,超微粉碎机310还可以设有粉碎室,物料经输送器进入粉碎室,粉碎室中设有刀片和驱动电机,驱动电机驱动刀片高速旋转,从而对物料进行粉碎加工,之后再通过分级轮对物料进行分级,使得粗颗粒的物料经过导流回到粉碎室进行反复粉碎,而达到工艺细度的物料则被吸入分级轮内,从粉碎出口320处进行出料。在其他实施例中,超微粉碎机310可以达到200目粉碎;在其他实施例中,过滤网321可以设置为100目以上。2 , according to some embodiments of the present invention, the pulverizing
根据本实用新型的一些实施例,粉碎机组300还包括旋风分离器330、滤芯除尘器340和抽风机350,旋风分离器330与粉碎出口320连接,滤芯除尘器340分别与旋风分离器330和抽风机350连接。According to some embodiments of the present invention, the pulverizing
参照图2,在本实施例中,旋风分离器330用于收集超微粉碎机310粉碎加工后的粉状物料,并将收集后的粉状物料输送至混料机组400中进行混合生产,滤芯除尘器340则对气体内夹带的粉状物料进行回收收集,使得排气符合环保要求,抽风机350通过与滤芯除尘器340连接,将气体排出外部,具有节能、环保的效果。2 , in this embodiment, the
具体地,通过在粉碎机组300设置有旋风分离器330、滤芯除尘器340和抽风机350,物料经超微粉碎机310粉碎后,由气体将粉状物料输送至旋风分离器330,旋风分离器330收集粉状物料,旋风分离器330通过气体流动将粉状物料输出,以进行下一步的混料工作;旋风分离器330的顶部设置有开口,滤芯除尘器340与旋风分离器330连接,由于气体的流动性,部分气体夹带着粉状物料经从开口进入滤芯除尘器340,滤芯除尘器340将旋风分离器330中排出的气体过滤,即过滤掉气体中携带的粉状物料,从而使排出的气体达到环保要求,具有实用性。在其他实施例中,还可以在旋风分离器330的输出口的下方设置有缓冲罐,缓冲罐将粉状物料暂存,以备下一步的混料工作,保证生产的连续性。Specifically, by arranging a
参照图1至图2、图4,根据本实用新型的一些实施例,混料机组400包括混料机,混料机设有混料锅410、若干个搅拌装置和用于驱动搅拌装置转动的驱动装置,驱动装置与搅拌装置连接,搅拌装置位于混料锅410内部。1 to 2 and 4, according to some embodiments of the present invention, the
在本实施例中,设置混料机对物料及其他配料进行充分混合,混料锅410容纳物料及其他配料,通过若干个搅拌装置对混料锅410内的物料进行搅拌混合,驱动装置驱动搅拌装置高速转动,从而保证物料混合均匀。在其他实施例中,可以在混料锅410的四周侧壁均设置有搅拌装置,或者在混料锅410的顶部设置搅拌装置,或者在混料锅410的底部设置搅拌装置,搅拌装置可以为弯曲的搅拌叶片440或者爪形搅拌叶或者椭圆形镂空搅拌棒或者直型搅拌桨450等,根据产品需求,配置不同的搅拌装置对物料进行搅拌混合,驱动装置可以控制搅拌速率,提高生产效率。In this embodiment, a mixer is set to fully mix the material and other ingredients, the mixing
参照图1至图2、图4,根据本实用新型的一些实施例,还包括第一搅拌装置420、第二搅拌装置430,第一搅拌装置420位于混料锅410底部,第一搅拌装置420设有若干个搅拌叶片440;第二搅拌装置430位于混料锅410侧壁,第二搅拌装置430设有搅拌浆450,搅拌浆450侧壁设有若干个凸起451;第二搅拌装置430远离第一搅拌装置420,驱动装置分别与第一搅拌装置420和第二搅拌装置430连接。1 to 2 and 4, according to some embodiments of the present invention, it further includes a
在本实施例中,驱动装置分别驱动第一搅拌装置420和第二搅拌装置430转动,设置第二搅拌装置430远离第一搅拌装置420,可预防第二搅拌装置430与第一搅拌装置420相互干扰,使得第二搅拌装置、第一搅拌装置420独立工作。第一搅拌装置420位于混料锅410底部,第一搅拌装置420设有若干个搅拌叶片440,驱动装置进一步驱动搅拌叶片440高速转动,从而对底部的物料与其他配料进行充分混合;第二搅拌装置430位于混料锅410侧壁,第二搅拌装置430设有搅拌浆450,搅拌浆450侧壁设有若干个凸起451,驱动装置进一步驱动搅拌浆450高速转动,凸起451可以掺入物料内,通过转动以充分搅拌物料,达到均匀混合的效果。通过设置第一搅拌装置420、第二搅拌装置430可以对混料锅410内的物料进行均匀混合,保证食品口感。在本实施例的豆腐花生产过程中,可以直接从混料锅410中,添加多糖凝胶成分,以提高食品口感,例如卡拉胶、黄原胶、瓜尔胶、魔芋胶、刺愧豆胶、结冷胶等,氯化钾、氯化钙及其他风味谷物粉,如芝麻粉、花生粉、燕麦粉、椰子粉等。In this embodiment, the driving device drives the
在其他实施例中,混料锅410的顶部还可以设有朝内的喷头,根据产品风味需求,喷头可以向混料锅410内喷射液体类香精,使得液体类香精与物料、其他配料之间进行充分混合。且根据产品风味需求,可以定时定量地往混料锅410内喷射不同的配料,实现自动化生产。In other embodiments, the top of the mixing
根据本实用新型的一些实施例,还包括振动筛粉机组800、除铁装置900、包装机组1000、输送装置、金检机组1100,混料机组400依次与振动筛粉机组800、除铁装置900连接,除铁装置900与包装机组1000连接,输送装置依次穿过包装机组1000和金检机组1100。在本实施例中,振动筛粉机组800对混料机组400中输出的粉状物料进行筛选除杂,保证食品安全;除铁装置900能够将混杂在物料中的铁磁性杂质清除,以保证输送系统中的机械设备安全正常地工作,同时可以有效防止铁件划裂输送装置的事故发生;输送装置依次穿过包装机组1000和金检机组1100,实现产品自动化加工,包装机组1000对生产加工好后的产品进行包装,金检机组1100可以检验到金属材料,以防食品中混入金属等污染物危害人体健康,保证食品安全。参照图8,具体地,生产系统依次设有投料机组500、去石机组100、烘烤机组200、去皮机组600、粉碎机组300、混料机组400、振动筛粉机组800、除铁装置900、包装机组1000和金检机组1100,在本实施例的豆腐花生产过程中,大豆首先经过投料机组500进入生产,之后大豆经过去石机组100进行筛选除杂,去除杂质后的大豆进入烘烤机组200进行烘烤,在烘烤机组200中可去除大豆水分并使大豆具有焦味,烘烤后的大豆再进入去皮机组600中进行去皮,去皮后的大豆进入粉碎机组300中进行粉碎成豆粉,豆粉再经过混料机组400中与其他配料进行混合,在混合生产中还可以添加多糖凝胶成分,可避免蛋白质变性导致豆腐花无法成型的情况,之后豆粉及其他配料再经过振动筛粉机组800进行筛粉除杂、除铁装置900进行铁磁性杂质除杂、包装机组1000进行包装和金检机组1100进行金属检测,从而完成豆腐花生产过程。在其他实施例中,金检机组1100还可以与装箱工作台连接,输送装置依次穿过金检机组1100、金检机组1100和装箱工作台,实现食品自动化生产。通过设置振动筛粉机组800、除铁装置900、包装机组1000、输送装置、金检机组1100,能够实现食品工业化生产。According to some embodiments of the present invention, it also includes a vibrating
根据本实用新型的一些实施例,还包括若干个用于自动输送物料的Z型提升机700。参照图2、图6和图8,Z型提升机700可以自动输送物料,具体地,设置有第一Z型提升机、第二Z型提升机、第三Z型提升机,第一Z型提升机位于投料机组500和去石机组100之间,物料从投料机组500进入后,将被第一Z型提升机自动输送至去石机组100,去石机组100中的筛选机110对物料进行一次振动除杂,风选机120对物料进行一次风选除杂。第二Z型提升机位于去石机组100和烘烤机组200之间,除杂后的物料经第二Z型提升机被自动输送至烘烤机组200中,烘烤机组200中的物料经传送装置220被自动输送至第一烘烤室210a内进行烘烤以去除水分,物料再经传送装置220被自动输送至第二烘烤室210b内进行烘烤以增加产品风味,物料最后经传送装置220被自动输送至冷却室230中进行冷却。第三Z型提升机位于烘烤机组200和去皮机组600之间,冷却后的物料由烘烤机组200中的传送装置220输出后,第三Z型提升机将物料自动输送至去皮机组600中,使得去皮机组600对物料进行去皮。去皮后的物料被输送至超微粉碎机310进行粉碎,粉碎后的物料再被输送至混料机组400进行混合,以完成食品生产加工。通过设置Z型提升机可以实现物料的生产自动化,以代替传统人工搬运物料,有效提高生产效率。在其他实施例中,可以根据生产需求,设置多台Z型提升机对物料进行自动输送,而不局限于本实施例,在此不再赘述。According to some embodiments of the present invention, several Z-
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体地”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiment," "example," "specifically," or "some examples", etc., are meant to incorporate the embodiments A particular feature, structure, material, or characteristic described by an example or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention. Variations, the scope of the present invention is defined by the claims and their equivalents.
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