CN201982068U - Electricity-saving beam oil pumping unit and super-efficiency energy saving electric transmission component thereof - Google Patents
Electricity-saving beam oil pumping unit and super-efficiency energy saving electric transmission component thereof Download PDFInfo
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- CN201982068U CN201982068U CN2011200788596U CN201120078859U CN201982068U CN 201982068 U CN201982068 U CN 201982068U CN 2011200788596 U CN2011200788596 U CN 2011200788596U CN 201120078859 U CN201120078859 U CN 201120078859U CN 201982068 U CN201982068 U CN 201982068U
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- belt pulley
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Abstract
The utility model relates to an electricity-saving beam oil pumping unit and super-efficiency energy saving electric transmission component of the electricity-saving beam pumping unit, which comprises a base, an electric motor (10) and a speed reducing mechanism (50) arranged on the base, a crank balancing device (60) fixedly connected with the output shaft of the speed reducing mechanism (50), a supporting frame, an electric cabinet (70), a beam (80), a mule head (82) and a beam hanger and oil-well pump (90), wherein the electric motor (10) is an electric motor capable of adjusting the rotating speed; the output shaft of the speed reducing mechanism is connected with a small pulley (11) via a speed pre-reducing device (15) and an overrun clutch (12), then drives a big pulley (30) so as to facilitate the electric motor (10) to be meshed with the small pulley (11) only during output moment; when the mule head (82) falls, and the electric motor (10) is dragged to rotate at excessive speed and produces asynchronous generation, the automatic demeshing of the electric motor (10) and the small pulley (11) is realized. The oil pumping unit and the electric transmission component of the oil pumping unit consume less idle work and save electric energy efficiently.
Description
Technical field
The utility model relates to the equipment of producing oil, gas, water, solubilized or fusible material or mineral from well, relate in particular to the moving assembly of the energy-conservation fax of super effect that is used for described mining equipment, particularly relate to the beam pumping unit that adopts the moving assembly of the energy-conservation fax of described super effect to drive.
Background technology
At present, the main mode of petroleum industry crude oil production is a mechanical oil recovery, and the oil pumper major part that mechanical oil recovery uses is a beam type.The prior art beam pumping unit is for adapting to the requirement of various operating modes, and the use allowance that its power is selected is very big, and energy consumption is many and be not fully utilized.For energy-conservation, the insider has done a large amount of research and improvement, but mostly is from motor or merely turns down aspects such as jig frequency and set about, and synthesis energy saving has little effect.In view of the crankshaft balance weight and the horse head of prior art beam pumping unit are fixed with the input and output shaft of oil pumper reducing gear all the time, the rotating speed of crankshaft balance weight (connection horse head) is consistent with the output speed of oil pumper reducing gear all the time, the integrated load that crankshaft balance weight and horse head etc. form, in motion process, (refer to raising up of horse head, descending motion and crankshaft balance weight rotatablely move vertical plane), the conversion of its potential energy can not be fully used, and motor is also periodically because load potential energy is dragged the hypervelocity rotation, enter the asynchronous generating state, mechanical energy is converted into electric energy, but the negative effects such as (the harmonic wave composition are too high) that can not be used effectively, make power loss in the transmittance process of each parts of prior art beam pumping unit many, it is many to flog a dead horse.
The utility model content
The technical problems to be solved in the utility model is to avoid above-mentioned the deficiencies in the prior art part and proposes a kind of beam pumping unit of power saving and surpass to imitate the moving assembly of energy-conservation fax, described beam pumping unit rationally and made full use of each moving component of oil pumper especially horse head and the potential energy of crankshaft balance weight and the mutual conversion between the kinetic energy, improve to save the effect of electric energy greatly, avoided that horse head raises up simultaneously effectively, descending motion and the rotatablely moving drive motor hypervelocity rotation asynchronous generating of crankshaft balance weight and the counter productive that produces.
The technical scheme that the utility model solve the technical problem employing is:
A kind of beam pumping unit of power saving comprises base, is installed in motor and reducing gear on the base, is fixedly connected on the crank balance device on the reducing gear output shaft, and support, electric control box, walking beam, horse head and polished rod eye and oil well pump; Described crank balance device comprises crankshaft balance weight, this bascule and and walking beam between be hinged with connecting rod; On the main shaft of described reducing gear big belt pulley is housed, motor sends power to reducing gear by large and small belt pulley and driving belt, make the crankshaft balance weight rotation to drive crank balance device, drive walking beam by connecting rod again and make horse head traction polished rod eye and oil well pump ascending, descending recover the oil;
Described motor is the motor of adjustable rotating speed, its output shaft connects small belt pulley through pre-retarding device and by freewheel clutch, drive big belt pulley again, thereby motor is only meshed with small belt pulley when output torque, and when horse head descends, break away from engagement when motor is dragged the hypervelocity rotation automatically.
The utility model solve the technical problem and can also adopt following technical scheme:
A kind of moving assembly of the energy-conservation fax of super effect that is used for oil-field oil pumper comprises motor and clutch, especially, also comprises pre-retarding device; Described motor is the motor of adjustable rotating speed, described clutch is a freewheel clutch, the output shaft of motor connects small belt pulley through pre-retarding device and by freewheel clutch, drive the big belt pulley of described oil-field oil pumper again, thereby motor is only meshed with small belt pulley when output torque, and when the horse head of described oil-field oil pumper together with polished rod eye and oil well pump descend, when motor is dragged the hypervelocity rotation automatically disengaging mesh.
Be installed in the small belt pulley described overrunning clutch coaxial line, and be filled on the output shaft of pre-retarding device with its center through hole cover.
Described motor is the induction conductivity that the three phase induction motor of pole-changing control comprises double speed, three speed and four speed.
Described motor is the brushless direct current motor with adjustable DC power supply, or with the induction conductivity of three phase frequency changing power power supply, thereby can regulate the rotating speed of described motor continuously, equably.
Described pre-retarding device is the epicyclic gearbox of big speed ratio.
The beam pumping unit of described power saving also comprises proximity transducer; This sensor is electrically connected with electric control box; Detect the diverse location of described crankshaft balance weight by described proximity transducer, control the rotating speed that described motor is regulated described big belt pulley by electric control box immediately, thereby adjust oil well pump up-downgoing jig frequency, reduce power consumption.
Compare with prior art, the beam pumping unit of the utility model power saving and super technique effect of imitating the moving assembly of energy-conservation fax thereof are:
Required drawing force when 1, moving according to pumping unit system is rationally matched motor, adopts variable-speed motor specifically, has reduced the motor own loss, has improved the efficient of motor;
2, between motor and its small belt pulley, install pre-retarding device additional, utilize the mechanical property of pumping unit system, transform the running part structure, improved transmission efficiency;
3. the employing freewheel clutch utilizes the pumping unit system movement inertia, and potential energy is directly stored, is converted into kinetic energy, reduces energy loss, and asynchronous generating produces the humorous wave interference power supply network of great number when having avoided motor to be dragged the hypervelocity rotation simultaneously;
4. the described moving assembly of the energy-conservation fax of super effect that is used for oil-field oil pumper, simple in structure, easy to use, the motor that the prior art oil pumper need only be used directly replaces with the moving assembly of the energy-conservation fax of described super effect, just can reach purpose of power saving.
Description of drawings
Fig. 1 is the main schematic diagram of looking of orthography of the beam pumping unit preferred embodiment of the utility model power saving;
Fig. 2 is the schematic side view of described preferred embodiment, and walking beam and support do not draw in the drawings;
Fig. 3 is each component combined structure schematic diagram of transferring power in the described preferred embodiment;
The decomposing state schematic diagram that Fig. 4 is connected with the small belt pulley coaxial line for motor, pre-retarding device, the freewheel clutch of the moving assembly of the energy-conservation fax of super effect that uses in the described preferred embodiment;
Fig. 5 is that each parts of the moving assembly of the energy-conservation fax of super effect of Fig. 4 are assembled into whole axonometric projection schematic diagram.
The specific embodiment
Be described in further detail below in conjunction with the preferred embodiment shown in each accompanying drawing.
Extremely shown in Figure 5 as Fig. 1, a kind of beam pumping unit of power saving, comprise base, be installed in motor 10 and reducing gear 50 on the base, be fixedly connected on the crank balance device 60 on reducing gear 50 output shafts, and support, electric control box 70, walking beam 80, horse head 82 and polished rod eye and oil well pump 90; Described crank balance device 60 comprises crankshaft balance weight 61, this bascule 60 and and walking beam 80 between be hinged with connecting rod 81; On the main shaft 51 of described reducing gear 50 big belt pulley 30 is housed, motor 10 sends power to reducing gear 50 by large and small belt pulley 30,11 and driving belt 20, make crankshaft balance weight 61 rotations to drive crank balance device 60, drive walking beam 80 by connecting rod 81 again and make horse head 82 traction polished rod eyes and oil well pump 90 ascending, descendings recover the oil; Described motor 10 is motor of adjustable rotating speed, its output shaft is through pre-retarding device 15, also by freewheel clutch 12 connection small belt pulleys 11, drive big belt pulley 30 again, thereby 10 on motor is meshed with small belt pulley 11 when output torque, and when horse head 82 descends, the automatic disengaging meshed when motor 10 quilts were dragged the hypervelocity rotation.
Again as shown in Figure 4 and Figure 5, a kind of moving assembly of the energy-conservation fax of super effect that is used for oil-field oil pumper comprises motor and clutch, especially, also comprises pre-retarding device 15; Described motor 10 is motor of adjustable rotating speed, described clutch is a freewheel clutch 12, the output shaft of motor 10 is through pre-retarding device 15, also by freewheel clutch 12 connection small belt pulleys 11, drive the big belt pulley of described oil-field oil pumper again, thereby make 10 on motor when output torque with small belt pulley 11 engagements, and when the horse head of described oil-field oil pumper together with polished rod eye and oil well pump descend, when motor 10 is dragged the hypervelocity rotation automatically disengaging mesh.
Be installed in the small belt pulley 11 described freewheel clutch 12 coaxial lines, and be filled on the output shaft of pre-retarding device 15 with its center through hole cover.
The three phase induction motor that described motor 10 is pole-changing control comprises the induction conductivity of double speed, three speed and four speed.
Described motor 10 is the brushless direct current motors with adjustable DC power supply, or with the induction conductivity of three phase frequency changing power power supply, thereby can regulate the rotating speed of described motor 10 continuously, equably.
Described pre-retarding device 15 is epicyclic gearboxes of big speed ratio.
The beam pumping unit of described power saving also comprises proximity transducer 72; This sensor 72 is electrically connected with electric control box 70; By the diverse location of the described crankshaft balance weight 61 of described proximity transducer 72 detections, regulate the rotating speed of described big belt pulley 30 by the described motor 10 of electric control box 70 controls immediately, thereby adjust oil well pump up-downgoing jig frequency, reduce power consumption.
The prior art beam pumping unit is in order to satisfy the starting of oil pumper, the power of selected gas-distributing motor is all much bigger than power demand in the oil pumper real-world operation process, add the minimizing of oil content in the oil well, the power that motor is exported in actual use is far longer than the required power of oil pumper actual motion.Common " low load with strong power phenomenon " that Here it is.In order to solve this technical problem, the utility model adopts multispeed electric machine to mate the pre-retarding device of high transmission efficiency, the starting of employing low speed, the working method of high-speed cruising: both satisfied the required power of system's starting, and can satisfy power required in the running again.Not only reduced the loss of motor self, and made motor, improved the gross efficiency of motor all the time in high efficient area work.
The freewheel clutch of the utility model makes the energy in the system directly store, and discharges automatically subsequently, and is both energy-conservation thus, and asynchronous generating is to the interference of electrical network when having avoided the hypervelocity rotation again.Detailed process is as follows:
When crankshaft balance weight 61 when the summit begins to fall, because its potential energy of effect of gravity is converted into kinetic energy, the load of motor 10 begins progressively to alleviate, when the action of gravity of described crankshaft balance weight 60 makes main shaft 51 rotary speeies of described reducing gear 50 surpass the rotating speed of motor 10 driving big belt pulleys 30, this moment pre-retarding device 15 be subjected to force direction opposite with the locking direction of freewheel clutch, freewheel clutch promptly is released or breaks away from connection, thereby makes motor 10 almost no-load running and power saving.
When crankshaft balance weight 61 falls to minimum point, its kinetic energy begins to be converted into potential energy and stores, under the effect of gravity, main shaft 51 rotating speeds of described reducing gear 50 are slack-off gradually, until consistent with the rotating speed of big belt pulley 30, in the still approximate no-load running of this stage motor 10, still for saving the time period of electric energy, this moment pre-retarding device 15 be subjected to force direction identical with the locking direction of freewheel clutch, freewheel clutch promptly is fixed or connects, and motor 10 beginning load runnings are transmitted the drawing force of motor to reducing gear 50 by big belt pulley 30, until described crankshaft balance weight 61 is promoted to the summit, a complete cycle of described oil recovery finishes.
The utility model freewheel clutch 12 is to select according to the torque of pre-retarding device 15, and is installed in small belt pulley 11 the insides on these pre-retarding device 15 output shafts.Freewheel clutch 12 with the difference of other clutches is, it need not controlling organization, but rely on its unidirectional locking principle to realize connecting or the disengaging effect, the transmission of its moment is unidirectional, promptly between driving shaft and driven shaft, can only make driven shaft do a direction rotation, have the idle running function in the time of in the other direction.The connection of the utility model freewheel clutch 12 or disengaging are determined by the force direction that is subjected to that is attached thereto the pre-retarding device 15 that connects fully, when the locking direction that is subjected to force direction and freewheel clutch 12 of this pre-retarding device 15 was identical, freewheel clutch 12 promptly was connected; When the locking direction that is subjected to force direction and freewheel clutch 12 of pre-retarding device 15 was opposite, freewheel clutch 12 was promptly thrown off.The utility model freewheel clutch 12 can surmount or transmitting torque, accurately locate, prevent to reverse.Because be prior art, no longer superfluous herein chatting.
The utility model oil pumper is mainly by the research change torque operating mode of beam pumping unit in operation process, and each moving component such as crankshaft balance weight and mule-head hanger and oil well pump and be extracted the weight of crude oil of lifting and their traffic direction and position all can make the operating mode of oil pumper real time altering.Rationally and made full use of each moving component of oil pumper especially horse head and the potential energy of crankshaft balance weight and the mutual conversion between the kinetic energy, improve greatly and save the electric energy effect, the while has been avoided the counter productive that rotatablely moves and react to motor and produce of moving up and down of horse head and crankshaft balance weight effectively.
Weight with respect to crankshaft balance weight and horse head, polished rod eye and oil well pump and to be extracted the weight of crude oil of lifting light, be convenient to understand for making problem reduction, the utility model oil pumper is when considering to make full use of the storage between " potential energy-kinetic energy-potential energy " of each moving component of beam pumping unit and transforming, only consider that the pre-retarding device of crankshaft balance weight and horse head and oil pumper is as an integrated load, its combination weight and traffic direction thereof and position, and ignore other parts such as polished rod eye and oil well pump and be extracted the influence of the former weight of oil of lifting to the energy conversion.
The above embodiment has only been expressed preferred implementation of the present utility model, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model claim; Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the utility model design, can also make some distortion and improvement, these all belong to protection domain of the present utility model; Therefore, all equivalents and modifications of being done with the utility model claim scope all should belong to the covering scope of the utility model claim.
Claims (11)
1. the beam pumping unit of a power saving, comprise base, be installed in motor (10) and reducing gear (50) on the base, be fixedly connected on the crank balance device (60) on reducing gear (50) output shaft, and support, electric control box (70), walking beam (80), horse head (82) and polished rod eye and oil well pump (90); Described crank balance device (60) comprises crankshaft balance weight (61), this bascule (60) and and walking beam (80) between be hinged with connecting rod (81); On the main shaft (51) of described reducing gear (50) big belt pulley (30) is housed, motor (10) sends power to reducing gear (50) by large and small belt pulley (30,11) and driving belt (20), make crankshaft balance weight (61) rotation to drive crank balance device (60), drive walking beam (80) by connecting rod (81) again and make horse head (82) traction polished rod eye and oil well pump (90) ascending, descending recover the oil; It is characterized in that:
Described motor (10) is the motor of adjustable rotating speed, its output shaft is through pre-retarding device (15), also by freewheel clutch (12) connection small belt pulley (11), drive big belt pulley (30) again, thereby make only same small belt pulley (11) engagement when output torque of motor (10), and when horse head (82) descends, break away from engagement when motor (10) is dragged the hypervelocity rotation automatically.
2. the beam pumping unit of power saving as claimed in claim 1 is characterized in that: be installed in the small belt pulley (11) described freewheel clutch (12) coaxial line, and be filled on the output shaft of pre-retarding device (15) with its center through hole cover.
3. the beam pumping unit of power saving as claimed in claim 1, it is characterized in that: described motor (10) is the three phase induction motor of pole-changing control, comprises the induction conductivity of double speed, three speed and four speed.
4. the beam pumping unit of power saving as claimed in claim 1, it is characterized in that: described motor (10) is the brushless direct current motor with adjustable DC power supply, or with the induction conductivity of three phase frequency changing power power supply, thereby can regulate the rotating speed of described motor (10) continuously, equably.
5. the beam pumping unit of power saving as claimed in claim 1, it is characterized in that: described pre-retarding device (15) is the epicyclic gearbox of big speed ratio.
6. the beam pumping unit of power saving as claimed in claim 1 is characterized in that: also comprise proximity transducer (72); This sensor (72) is electrically connected with electric control box (70); Detect the diverse location of described crankshaft balance weight (61) by described proximity transducer (72), control the rotating speed that described motor (10) is regulated described big belt pulley (30) by electric control box (70) immediately, thereby adjust oil well pump up-downgoing jig frequency, reduce power consumption.
7. the moving assembly of the energy-conservation fax of super effect that is used for oil-field oil pumper comprises motor and clutch, it is characterized in that:
Also comprise pre-retarding device (15); Described motor (10) is the motor of adjustable rotating speed, described clutch is freewheel clutch (12), the output shaft of motor (10) is through pre-retarding device (15), also by freewheel clutch (12) connection small belt pulley (11), drive the big belt pulley of described oil-field oil pumper again, thereby make only same small belt pulley (11) engagement when output torque of motor (10), and when the horse head of described oil-field oil pumper together with polished rod eye and oil well pump descend, when motor (10) is dragged the hypervelocity rotation automatically disengaging mesh.
8. the moving assembly of the energy-conservation fax of super effect that is used for oil-field oil pumper as claimed in claim 7, it is characterized in that: be installed in the small belt pulley (11) described freewheel clutch (12) coaxial line, and be filled on the output shaft of pre-retarding device (15) with its center through hole cover.
9. the moving assembly of the energy-conservation fax of super effect that is used for oil-field oil pumper as claimed in claim 7, it is characterized in that: described motor (10) is the induction conductivity that the three phase induction motor of pole-changing control comprises double speed, three speed and four speed.
10. the moving assembly of the energy-conservation fax of super effect that is used for oil-field oil pumper as claimed in claim 7, it is characterized in that: described motor (10) is the brushless direct current motor with adjustable DC power supply, or with the induction conductivity of three phase frequency changing power power supply, thereby can regulate the rotating speed of described motor (10) continuously, equably.
11. the moving assembly of the energy-conservation fax of super effect that is used for oil-field oil pumper as claimed in claim 7, it is characterized in that: described pre-retarding device (15) is the epicyclic gearbox of big speed ratio.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200788596U CN201982068U (en) | 2011-03-23 | 2011-03-23 | Electricity-saving beam oil pumping unit and super-efficiency energy saving electric transmission component thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200788596U CN201982068U (en) | 2011-03-23 | 2011-03-23 | Electricity-saving beam oil pumping unit and super-efficiency energy saving electric transmission component thereof |
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| Publication Number | Publication Date |
|---|---|
| CN201982068U true CN201982068U (en) | 2011-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200788596U Expired - Fee Related CN201982068U (en) | 2011-03-23 | 2011-03-23 | Electricity-saving beam oil pumping unit and super-efficiency energy saving electric transmission component thereof |
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| CN (1) | CN201982068U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102355083A (en) * | 2011-09-23 | 2012-02-15 | 刘锋 | Variable-stroke-frequency device of beam pumping unit |
| CN106837255A (en) * | 2017-03-06 | 2017-06-13 | 于会萍 | Reciprocating extracting device of oil |
| CN110022028A (en) * | 2018-01-09 | 2019-07-16 | 中国石油大学(华东) | A kind of pumping-unit motor idle work output device |
-
2011
- 2011-03-23 CN CN2011200788596U patent/CN201982068U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102355083A (en) * | 2011-09-23 | 2012-02-15 | 刘锋 | Variable-stroke-frequency device of beam pumping unit |
| CN102355083B (en) * | 2011-09-23 | 2013-04-24 | 刘锋 | Variable-stroke-frequency device of beam pumping unit |
| CN106837255A (en) * | 2017-03-06 | 2017-06-13 | 于会萍 | Reciprocating extracting device of oil |
| CN106837255B (en) * | 2017-03-06 | 2018-10-26 | 于会萍 | Reciprocating extracting device of oil |
| CN110022028A (en) * | 2018-01-09 | 2019-07-16 | 中国石油大学(华东) | A kind of pumping-unit motor idle work output device |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110921 Termination date: 20150323 |
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| EXPY | Termination of patent right or utility model |