CN201970080U - Steel ball press mounting station of braking system - Google Patents
Steel ball press mounting station of braking system Download PDFInfo
- Publication number
- CN201970080U CN201970080U CN2011200453910U CN201120045391U CN201970080U CN 201970080 U CN201970080 U CN 201970080U CN 2011200453910 U CN2011200453910 U CN 2011200453910U CN 201120045391 U CN201120045391 U CN 201120045391U CN 201970080 U CN201970080 U CN 201970080U
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- pressure head
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Abstract
The utility model relates to an assembling line of auto parts, in particular to a steel ball press mounting station of a braking system. A feeding device adopts the structure that a charging barrel is fixed on a main frame, the steel balls to be press mounted are arranged in the charging barrel, the inner diameter of a feeding pipe is greater than the diameters of the steel balls, so that the steel balls entering the feeding pipe are sequentially distributed in the vertical direction, the feeding pipe is connected with a discharging hose, and the tip of the discharging hose is connected with a pressure head. A press mounting driving mechanism adopts the structure that a cylinder is fixed on a frame, the cylinder is connected with the pressure head in a transmission way, and a fixture is arranged on a support plate at the bottom of the main frame below the pressure head. A detecting mechanism adopts the structure that a displacement sensor is arranged on the frame, a detecting device is connected with a cylinder connecting piece and moves together with a piston rod of the cylinder in the press mounting process, a touch panel in the detecting device is in contact with the displacement sensor, the detection data are fed back through an electric control box, the main frame is fixed on a work bench, other auxiliary devices are fixed on the work bench, and the electric control box is arranged below the work bench. The steel ball press mounting station has a concise and reasonable structure and is simple to operate.
Description
Technical field
The utility model relates to the auto parts and components assembling line.
Background technology
In the automobile brake system assembling, when being pressed into housing, wants by steel ball the detected pressures value, and the control compression distance is wanted riveting to enclose mouth and is prevented that steel ball from dropping out after steel ball is pressed into.Present domestic factory adopts complete manual operation, and pressure and compression distance all are difficult to control, and assembly quality is difficult for satisfying code requirement, and qualification rate is difficult for guaranteeing, and work tempo influences productivity ratio more slowly; Though the existing semi-automatic equipment of external factory can controlled pressure value and compression distance, guarantees higher productivity ratio, assembly system complex structure, cost height, operation easier is big.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned not enough problem, provides a kind of brake system steel ball to press-fit the station, has both satisfied production requirement, has improved production efficiency, has guaranteed assembly quality, simplify device structure again, reduced cost, and simple to operate, safety.
The scheme that the utility model is adopted to achieve these goals is: the brake system steel ball press-fits the station, comprise feed mechanism, press-loading device and testing agency, feeding device adopts barrel to be fixed on the mainframe, steel ball to be press-fited is contained in the barrel, the feed pipe internal diameter is greater than diameter of the steel ball, make the steel ball in the vertical direction that enters feed pipe be arranged in order, feed pipe is connected with the discharging flexible pipe, and discharging flexible pipe termination connects pressure head; Press-fit driving mechanism and adopt cylinder to be fixed on the frame, air cylinder driven connects pressure head, sectional fixture on the mainframe bottom bracket of pressure head below; Testing agency adopts installation position displacement sensor on frame, checkout gear connect with cylinder connection piece and in press-fiting process along with cylinder piston rod moves, touch panel in the checkout gear contacts with displacement transducer, detects data and feeds back by electric control box, and mainframe is fixed on the workbench; Other auxiliary equipment are fixed on the workbench, and electric control box is installed under the workbench.
Described anchor clamps are connected with supporting plate locking, and anchor clamps adopt X, Y, all adjustable magic chuck of Z direction.
Be equipped with on the described mainframe and press-fit position-limit mechanism and anchor clamps position-limit mechanism, the anchor clamps position-limit mechanism is promoted to connect by cylinder.
Described pressure head and cylinder connection piece adopt quick change construction.
Described other auxiliary equipment comprise protection, illumination, button box and touch-screen.
The utility model press-loading device drives pressure head by cylinder and carries out and press-fit action, has adopted quick change construction between pressure head and cylinder connection piece, can save the time effectively according to press-fiting the position, press-fiting the different pressure heads of changing fast of part, increases work efficiency.Simultaneously, in order to control compression distance accurately, displacement transducer has been installed on frame, checkout gear then connect with cylinder connection piece and in press-fiting process along with cylinder piston rod moves down, after moving to certain distance, the touch panel in the checkout gear contacts with sensor, at this moment the opening entry compression distance, its numerical value can obtain feedback by electrical control gear, guarantees to press-fit quality with this.The feeding device barrel is fixed on the mainframe, steel ball to be press-fited is contained in the barrel, in press-fiting process, can constantly have steel ball can fall into feed pipe automatically successively, and guarantee only to allow a steel ball to enter the discharging flexible pipe by the action of feed cylinder at every turn, finally arrive pressure head.Because the model difference of part, anchor clamps also are designed to various ways, and adopted quick change construction, can simply be placed on the supporting plate fast and locking fast, part is clamped on the anchor clamps by active grab in back, location on the anchor clamps, anchor clamps have all adopted adjustable form on X, Y, Z direction, to guarantee to press-fit precision.Press-fit position limiting structure and be used for protecting part, prevent that fortuitous event from damaging part and dependency structure by pressure when taking place; The anchor clamps position-limit mechanism is promoted by cylinder, and a whole set of anchor clamps have been played the accurate in locating effect.
The utility model is simple for structure, reasonable, and is simple to operate, belongs to semi-automation and press-fits work station.Press-fit and the quick change construction and the automatic charging structure of holder part can all effectively be saved the operating time, be increased work efficiency, adjustable, the position limiting structure of anchor clamps can also guarantee assembly quality simultaneously; The control system that cooperates automation has simultaneously well reached and had both saved human and material resources, has improved the purpose of efficient and precision again.
Description of drawings
Fig. 1 steel ball press-fits work station structure diagram front view;
Fig. 2 steel ball press-fits work station structure diagram left view.
The specific embodiment
Brake system steel ball as shown in Figure 1, 2 press-fits the station, comprise feed mechanism, press-loading device and testing agency, feeding device adopts barrel 5 to be fixed on the mainframe 4, steel ball to be press-fited is contained in the barrel, be provided with feed pipe 6 in the barrel, manually in feed pipe, add at least one steel ball earlier when press-fiting first, steel ball is arranged in order on the vertical direction in feed pipe, feed pipe is connected with discharging flexible pipe 8, action by feed cylinder 7 guarantees only to allow a steel ball to enter discharging flexible pipe 8 at every turn, and discharging flexible pipe termination connects pressure head 12; Press-loading device adopts cylinder 1 to be fixed on the mainframe, air cylinder driven connects pressure head, the connector 11 of pressure head and cylinder adopts quick change construction, sectional fixture 15 on the mainframe bottom bracket 16 of pressure head below, anchor clamps are connected by quick lock handle 21 lockings with supporting plate, anchor clamps 15 adopt X, Y, all adjustable magic chuck of Z direction, are equipped with on the mainframe to press-fit position-limit mechanism 13 and anchor clamps position-limit mechanism 14, and the anchor clamps position-limit mechanism is promoted to connect by cylinder 20; Testing agency adopts installation position displacement sensor 10 on mainframe, checkout gear 9 connect with cylinder 1 and in press-fiting process along with cylinder piston rod moves, touch panel in the checkout gear 9 contacts with displacement transducer 10, detect data by electric control box 18 feedbacks, mainframe 4 is fixed on the workbench 19; Other auxiliary equipment as protect 3, illuminating lamp 2, button 17 and touch-screen etc. be fixed on the workbench 19, electric control box 18 annexes such as grade are installed under the workbench.
During work, undertaken by following program:
1) various electrical control programs are adjusted;
2) manual operation is with the steel ball barrel 5 of packing into;
3) manually corresponding pressure head 12 is installed on the cylinder connection piece 11, discharging flexible pipe 8 is connected with pressure head 12;
4) manually corresponding anchor clamps 15 are put on the supporting plate 16, lock handle 21 is locked at anchor clamps on the supporting plate fast;
5) manually corresponding part 23 is placed on the anchor clamps 15, active grab clamps part;
6) both hands button 17 is pressed simultaneously, and safety door 22 is closed, and cylinder 20 drags anchor clamps 15 and part 23 arrival press-fit the position, press-fits action beginning operation automatically, press-fits in the process, and the operator keeps both hands to push button always;
7) press-fited process about 10 seconds, press-fit end after, green indicating lamp is bright, safety door is opened, and manually unloads part, places part to buffering area;
8) manually place part to be press-fited, above-mentioned 5-7 program repeats.
Claims (5)
1. the brake system steel ball press-fits the station, comprise feed mechanism, press-loading device and testing agency, it is characterized in that: feeding device adopts barrel to be fixed on the mainframe, steel ball to be press-fited is contained in the barrel, the feed pipe internal diameter is greater than diameter of the steel ball, make the steel ball in the vertical direction that enters feed pipe be arranged in order, feed pipe is connected with the discharging flexible pipe, and discharging flexible pipe termination connects pressure head; Press-loading device adopts cylinder to be fixed on the frame, and air cylinder driven connects pressure head, sectional fixture on the mainframe bottom bracket of pressure head below; Testing agency adopts installation position displacement sensor on frame, checkout gear connect with cylinder connection piece and in press-fiting process along with cylinder piston rod moves, touch panel in the checkout gear contacts with displacement transducer, detects data and feeds back by electric control box, and mainframe is fixed on the workbench; Other auxiliary equipment are fixed on the workbench, and electric control box is installed under the workbench.
2. brake system steel ball according to claim 1 press-fits the station, it is characterized in that: described anchor clamps are connected with supporting plate locking, and anchor clamps adopt X, Y, all adjustable magic chuck of Z direction.
3. brake system steel ball according to claim 1 press-fits the station, it is characterized in that: be equipped with on the described mainframe and press-fit position-limit mechanism and anchor clamps position-limit mechanism, the anchor clamps position-limit mechanism is promoted to connect by cylinder.
4. press-fit the station according to the arbitrary described brake system steel ball of claim 1-3, it is characterized in that: described pressure head and cylinder connection piece adopt quick change construction.
5. press-fit the station according to the arbitrary described brake system steel ball of claim 1-3, it is characterized in that: described other auxiliary equipment comprise protection, illumination, button box and touch-screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200453910U CN201970080U (en) | 2011-02-23 | 2011-02-23 | Steel ball press mounting station of braking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200453910U CN201970080U (en) | 2011-02-23 | 2011-02-23 | Steel ball press mounting station of braking system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201970080U true CN201970080U (en) | 2011-09-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200453910U Expired - Fee Related CN201970080U (en) | 2011-02-23 | 2011-02-23 | Steel ball press mounting station of braking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201970080U (en) |
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501057A (en) * | 2011-11-02 | 2012-06-20 | 三一重机有限公司 | Press-installing machine for crawler tension device assembly of hydraulic excavator |
| CN102729035A (en) * | 2012-07-21 | 2012-10-17 | 无锡亚中自动化设备有限公司 | Automatic pressing-filling device for steel balls |
| CN103089589A (en) * | 2013-01-09 | 2013-05-08 | 昆山佳铭自动化科技有限公司 | Compressing-ring assembling and detection combination device used for piston type electric vacuum pump |
| CN103089587A (en) * | 2013-01-09 | 2013-05-08 | 昆山佳铭自动化科技有限公司 | Automatic assembly device of pump body and motor of piston type electric vacuum pump |
| CN103089588A (en) * | 2013-01-09 | 2013-05-08 | 昆山佳铭自动化科技有限公司 | Assembly device of pump body and air faucet of piston type electric vacuum pump |
| CN103921119A (en) * | 2014-04-02 | 2014-07-16 | 无锡创捷汽车部件有限公司 | Automatic measuring riveting press for steel balls |
| CN103978369A (en) * | 2014-06-03 | 2014-08-13 | 詹白勺 | Engine oil pump shell steel ball and plug pressing device |
| CN103978368A (en) * | 2014-06-03 | 2014-08-13 | 詹白勺 | Engine oil pump shell steel ball and plug pressing method and controller |
| CN104148924A (en) * | 2014-08-18 | 2014-11-19 | 唐山高达科技有限公司 | Ball pressing mechanism |
| CN106002183A (en) * | 2016-05-09 | 2016-10-12 | 金华乾缘智能科技有限公司 | Assembling and oiling machine for electric hammer subsidiary hammer |
| CN107014439A (en) * | 2017-05-16 | 2017-08-04 | 江苏天宏自动化科技有限公司 | Servo-type steel bushing press-fits online detection instrument |
| CN107234422A (en) * | 2017-08-11 | 2017-10-10 | 安徽江淮汽车集团股份有限公司 | A kind of press-loading device |
| CN107695658A (en) * | 2017-10-19 | 2018-02-16 | 银川合宜科技有限公司 | A kind of compressed steel ball device and Production of Crankshaft equipment |
| CN110509028A (en) * | 2019-08-15 | 2019-11-29 | 上海李尔实业交通汽车部件有限公司 | A kind of press fitting inspection equipment and technique for fuse box |
| CN110553804A (en) * | 2019-09-29 | 2019-12-10 | 上海舒井汽车系统科技有限公司 | Air tightness pressure regulating detection device of pressing spherical body |
| CN112222803A (en) * | 2020-09-27 | 2021-01-15 | 苏州品超智能设备有限公司 | Steel ball plugging machine and using method |
| CN112372275A (en) * | 2020-09-07 | 2021-02-19 | 东风电驱动系统有限公司 | Automobile instrument pointer press-fitting equipment |
| CN113427235A (en) * | 2021-05-27 | 2021-09-24 | 东风电驱动系统有限公司 | Automatic steel ball assembling device for starter |
-
2011
- 2011-02-23 CN CN2011200453910U patent/CN201970080U/en not_active Expired - Fee Related
Cited By (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501057A (en) * | 2011-11-02 | 2012-06-20 | 三一重机有限公司 | Press-installing machine for crawler tension device assembly of hydraulic excavator |
| CN102729035A (en) * | 2012-07-21 | 2012-10-17 | 无锡亚中自动化设备有限公司 | Automatic pressing-filling device for steel balls |
| CN102729035B (en) * | 2012-07-21 | 2014-07-16 | 无锡亚中智能装备有限公司 | Automatic pressing-filling device for steel balls |
| CN103089589A (en) * | 2013-01-09 | 2013-05-08 | 昆山佳铭自动化科技有限公司 | Compressing-ring assembling and detection combination device used for piston type electric vacuum pump |
| CN103089587A (en) * | 2013-01-09 | 2013-05-08 | 昆山佳铭自动化科技有限公司 | Automatic assembly device of pump body and motor of piston type electric vacuum pump |
| CN103089588A (en) * | 2013-01-09 | 2013-05-08 | 昆山佳铭自动化科技有限公司 | Assembly device of pump body and air faucet of piston type electric vacuum pump |
| CN103921119A (en) * | 2014-04-02 | 2014-07-16 | 无锡创捷汽车部件有限公司 | Automatic measuring riveting press for steel balls |
| CN103921119B (en) * | 2014-04-02 | 2017-01-04 | 无锡创捷汽车部件有限公司 | Riveter measured automatically by a kind of steel ball |
| CN103978369A (en) * | 2014-06-03 | 2014-08-13 | 詹白勺 | Engine oil pump shell steel ball and plug pressing device |
| CN103978368A (en) * | 2014-06-03 | 2014-08-13 | 詹白勺 | Engine oil pump shell steel ball and plug pressing method and controller |
| CN103978368B (en) * | 2014-06-03 | 2016-03-30 | 詹白勺 | Engine oil pump case steel ball and plug method of press-fitting and controller |
| CN103978369B (en) * | 2014-06-03 | 2016-06-15 | 詹白勺 | Engine oil pump case steel ball and plug press-in device |
| CN104148924A (en) * | 2014-08-18 | 2014-11-19 | 唐山高达科技有限公司 | Ball pressing mechanism |
| CN106002183A (en) * | 2016-05-09 | 2016-10-12 | 金华乾缘智能科技有限公司 | Assembling and oiling machine for electric hammer subsidiary hammer |
| CN106002183B (en) * | 2016-05-09 | 2018-04-10 | 金华乾缘智能科技有限公司 | A kind of assembling fuel charger of the secondary hammer of electric hammer |
| CN107014439A (en) * | 2017-05-16 | 2017-08-04 | 江苏天宏自动化科技有限公司 | Servo-type steel bushing press-fits online detection instrument |
| CN107234422A (en) * | 2017-08-11 | 2017-10-10 | 安徽江淮汽车集团股份有限公司 | A kind of press-loading device |
| CN107695658A (en) * | 2017-10-19 | 2018-02-16 | 银川合宜科技有限公司 | A kind of compressed steel ball device and Production of Crankshaft equipment |
| CN107695658B (en) * | 2017-10-19 | 2023-07-25 | 银川合宜科技有限公司 | Steel ball pressing device and crankshaft production equipment |
| CN110509028A (en) * | 2019-08-15 | 2019-11-29 | 上海李尔实业交通汽车部件有限公司 | A kind of press fitting inspection equipment and technique for fuse box |
| CN110553804A (en) * | 2019-09-29 | 2019-12-10 | 上海舒井汽车系统科技有限公司 | Air tightness pressure regulating detection device of pressing spherical body |
| CN112372275A (en) * | 2020-09-07 | 2021-02-19 | 东风电驱动系统有限公司 | Automobile instrument pointer press-fitting equipment |
| CN112222803A (en) * | 2020-09-27 | 2021-01-15 | 苏州品超智能设备有限公司 | Steel ball plugging machine and using method |
| CN112222803B (en) * | 2020-09-27 | 2021-12-21 | 苏州品超智能设备有限公司 | Steel ball plugging machine and using method |
| CN113427235A (en) * | 2021-05-27 | 2021-09-24 | 东风电驱动系统有限公司 | Automatic steel ball assembling device for starter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110914 Termination date: 20130223 |