CN201942009U - Automatic cutting machine of straps - Google Patents

Automatic cutting machine of straps Download PDF

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Publication number
CN201942009U
CN201942009U CN2010206573220U CN201020657322U CN201942009U CN 201942009 U CN201942009 U CN 201942009U CN 2010206573220 U CN2010206573220 U CN 2010206573220U CN 201020657322 U CN201020657322 U CN 201020657322U CN 201942009 U CN201942009 U CN 201942009U
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CN
China
Prior art keywords
strap
cutting
synchronous pulley
conveying
wheel
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Expired - Lifetime
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CN2010206573220U
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Chinese (zh)
Inventor
陈飞军
王钊
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Zhejiang Hailiang Co Ltd
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Zhejiang Hailiang Co Ltd
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Priority to CN2010206573220U priority Critical patent/CN201942009U/en
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Abstract

The utility model discloses an automatic cutting machine of straps, comprising a rack, a driving device disposed on the rack, a crank rocker mechanism, a first transmission mechanism, a second transmission mechanism, a reversing transmission mechanism, a conveying mechanism and a cutting mechanism, wherein the driving device drives the conveying mechanism via the crank rocker mechanism and the first transmission mechanism in turn to alternatively convey straps to the cutting mechanism; the driving device drives the reversing transmission mechanism via the second transmission mechanism; and the reversing transmission mechanism drives the cutting mechanism to move to and fro in a direction vertical to the strap conveying direction for cutting the straps into packaging buttons. The automatic cutting machine disclosed by the utility model can be operated in an unmanned manner; the full automatic production is truly performed; the working efficiency is greatly improved, the energy consumption is reduced in a doubled manner; simultaneously the potential safety hazard is eliminated, and the labour cost is reduced.

Description

The strap automatic cutting machine
Technical field
The utility model relates to the strap automatic cutting machine.
Background technology
The packing aspect application that packing is buckled in product is very extensive, has almost contained all manufacture.The packing button generally all is to be formed by the strap cutting, existing equipment is two cover independent device, one cover is the baling band shaping machine, one cover is the strap cutting machine, moulding, cutting need three people's compounding practices, one people is responsible for material is released, one people is responsible for the strap after the moulding is cut off by hand, one people is responsible for manual strap being delivered to cutting machine is manual to be cut into many packing buttons, have device structure complexity, complex operation, length consuming time, work efficiency is low, operator's labour intensity big, the packing button is of poor quality, with shortcomings such as batch packing button size level are uneven.At above-mentioned many unfavorable factors, be necessary to propose a kind of strap cutting equipment that adopts the brand-new design theory, to solve above-mentioned shortcoming.
Summary of the invention
Problem to be solved in the utility model just provides the strap automatic cutting machine, can unmannedly operate, and has really accomplished full-automatic production, and work efficiency significantly improves, and energy consumption reduces at double, eliminates safe hidden trouble simultaneously, and labor cost reduces.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: the strap automatic cutting machine is characterized in that: comprise frame, be located at actuating device, quadric linkage, first transmission device, second transmission device, reverse drive mechanism, conveying mechanism and cutting mechanism on the frame; Described actuating device successively by quadric linkage, first transmission device drive conveying mechanism at interval property carry strap to cutting mechanism; Described actuating device drives reverse drive mechanism by second transmission device, and reverse drive mechanism drives cutting mechanism crank motion on perpendicular to the strap throughput direction strap is cut into the packing button.
Further, described quadric linkage comprises the bearing seat that is fixed on the frame, be located at unilateral bearing on the bearing seat, with the rocking bar wheel of unilateral bearing inner ring interlock, with the synchronous pulley I of unilateral bearing outer ring interlock and by the crank wheel of actuating device driven in rotation, between the eccentric position that the eccentric position and the rocking bar of crank wheel are taken turns, set up connecting rod; Crank wheel drives a rocking bar wheel work by connecting rod and back and forth rotates, and the outer ring of unilateral bearing only rotates to the throughput direction of strap; Quadric linkage passes through the synchronous pulley I to the first transmission device transferring power.When crank wheel when making return movement, the outer ring of unilateral bearing can be along with inner ring rotate, thereby power can't pass to first transmission device by the synchronous pulley I, has realized the feeding of property at interval.
Further, described first transmission device comprises gear case, and gear case one end is provided with the synchronous pulley I and passes through driving band bonded assembly synchronous pulley II, and the gear case other end is provided with and conveying mechanism bonded assembly coupler; Be provided with the gear transmission group that realizes transmission of power between synchronous pulley II and the coupler in the gear case.
Further, described conveying mechanism is the running roller conveying mechanism, comprises two conveying rollers of installing side by side; Described gear transmission group is made of upper and lower two toothrow wheels, wherein go up the toothrow wheels by three successively gears in mesh constitute, gear in the middle of being positioned at is connected with described synchronous pulley II, following toothrow wheels are made of the gear of two mutually noninterferes, and two gears of following toothrow wheels are distinguished corresponding engagement with two gears at last toothrow wheels two ends; Two gears of following toothrow wheels connect cooresponding conveying roller by coupler respectively.Combination by above-mentioned five gears can guarantee that two conveying rollers turn to unanimity.
Further, described two conveying rollers top correspondence is provided with two pressure rollers, and two pressure rollers and two conveying rollers are realized the location by transfer gantry; Described transfer gantry is provided with fixed supported slab that connects the conveying roller roll shaft and the movable supporting board that connects the pressure roller roll shaft, be provided with holddown spring between described fixed supported slab and the movable supporting board, described transfer gantry is provided with the adjustment that the adjusting screw(rod) that acts on movable supporting board is realized pressure roller and conveying roller spacing.Be convenient to adjust strap thickness, width, be easy to eliminate installation error and the back harmful effect of pressure roller wearing and tearing product.
Further, described actuating device is a reducing motor, and the spindle nose of reducing motor connects described crank wheel.
Further, described second transmission device comprise the synchronous pulley III that is located at the reducing motor spindle nose, with reverse drive mechanism bonded assembly synchronous pulley IV, be connected by driving band between synchronous pulley III and the synchronous pulley IV.
Further, described reverse drive mechanism comprise with synchronous pulley IV bonded assembly transmission shaft and be centered around transmission shaft outside and with cutting mechanism bonded assembly tubular driven member, the commutation groove that has been periphery on the inwall of described driven member, described commutation groove is connected to form from beginning to end by the forward groove of the zero-bit groove parallel with the strap throughput direction, deflection strap, the negative sense groove that departs from strap; Described transmission shaft is provided with radially outstanding reverse wheel; Transmission shaft drive reverse wheel along commutation grooved rail mark move make driven member at transmission shafts to producing crank motion, and then realize the crank motion of cutting mechanism.
Further, described cutting mechanism comprises and described driven member bonded assembly cutting support, cutting support one end is provided with the rotating shaft parallel with the strap throughput direction, roller end is provided with cutting blade, the cutting support other end is provided with cutting motor, and described cutting motor drives the rotating shaft rotation by belt wheel mechanism.
Further, described reverse wheel is a commutation cycle along commutation grooved rail mark week of moving, and this commutation cycle equates with the interval time of delivery of described conveying mechanism.Conveying mechanism is after finishing a strap conveying, and reverse wheel is just in time finished the motion of a commutation cycle, i.e. cutting blade cutting strap once further improves packing and detains production efficiency.
The beneficial effects of the utility model: the utility model creatively utilizes quadric linkage, direction reverser (similar cam mechanism) principle of work to realize two mechanical actions: promptly one is the feed motion of strap, one is the combination of the cutting action of cutting blade, and the cutting action of the feed motion of strap and cutting blade meets at right angles, also just said so from the widest part cutting past of strap, thereby solved the irregular difficult problem in packing button cross section in the prior art, solved the problem that a plurality of specifications are arranged with batch packing button length simultaneously; Be understood that by technique scheme strap cutting machine that the utility model provides can realize unmanned operation truly, this has not only eliminated potential safety hazard, can also reduce labour intensity greatly, thereby production efficiency is largely increased, energy savings and material; And also increase than existing apparatus the service life of equipment, and the utmost point is composed popularizing value.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further described:
Fig. 1 is an assembly drawing of the present utility model;
Fig. 2 is the motion scheme drawing of quadric linkage;
Fig. 3 is the structural representation of the utility model first transmission device middle gear case;
Fig. 4 is the structural representation of the utility model conveying mechanism;
Fig. 5 is the expansion scheme drawing of commutation groove on the utility model driven member.
The specific embodiment
With reference to Fig. 1, strap automatic cutting machine provided by the utility model mainly comprises frame 1, is located at actuating device 2, quadric linkage 3, first transmission device 4, second transmission device 6, reverse drive mechanism 7, conveying mechanism 5 and cutting mechanism 8 on the frame 1; Described actuating device 2 successively by quadric linkage 3, first transmission device 4 drive conveying mechanisms 5 at interval property carry straps 9 to cutting mechanism 8; Described actuating device 2 drives reverse drive mechanisms 7 by second transmission device 6, and reverse drive mechanism 7 drives cutting mechanisms 8 crank motion on perpendicular to the strap throughput direction strap 9 is cut into the packing button.Cutting mechanism 8 shown in Figure 1 is horizontal positioned, is that vertical in the horizontal direction strap cuts during work; But the perpendicular cuts mode of not getting rid of the cutting mechanism 8 of other non-level attitudes placements is as tilting or vertically, all should belonging in the defined scope of perpendicular cuts.
With reference to Fig. 2-5, quadric linkage 3 comprises the bearing seat 30 that is fixed on the frame 1, be located at unilateral bearing 35 on the bearing seat 30, with the rocking bar wheel 32 of unilateral bearing inner ring 351 interlocks, with the synchronous pulley I 31 of unilateral bearing outer ring 352 interlocks and by the crank wheel 34 of actuating device 2 driven in rotation, take turns at the eccentric position and the rocking bar of crank wheel 34 between 32 the eccentric position and set up connecting rod 33; Crank wheel 34 drives 32 on rocking bar wheel by connecting rod 33 and does back and forth to rotate, 352 the throughput direction rotations to strap in the outer ring of unilateral bearing 35; Quadric linkage 3 passes through synchronous pulley I 31 to first transmission device, 4 transferring power.When crank wheel 34 when making return movement, the outer ring 352 of unilateral bearing 35 can be along with inner ring 351 rotate, thereby power can't pass to first transmission device 4 by synchronous pulley I 31, has realized the feeding of property at interval; First transmission device 4 comprises gear case 40, and gear case 40 1 ends are provided with synchronous pulley I 31 and pass through driving band bonded assembly synchronous pulley II 41, and gear case 40 other ends are provided with and conveying mechanism 5 bonded assembly coupler 42; Be provided with the gear transmission group that realizes transmission of power between synchronous pulley II 41 and the coupler 42 in the gear case 40.
Conveying mechanism 5 adopts running roller conveying mechanism 5, comprises two conveying rollers of installing side by side 51; The gear transmission group is made of upper and lower two toothrow wheels, wherein go up the toothrow wheels by three successively gears in mesh constitute, gear in the middle of being positioned at is connected with described synchronous pulley II 41, following toothrow wheels are made of the gear of two mutually noninterferes, and two gears of following toothrow wheels are distinguished corresponding engagement with two gears at last toothrow wheels two ends; Two gears of following toothrow wheels connect cooresponding conveying roller 51 by coupler 42 respectively, and the combination by above-mentioned five gears can guarantee that two conveying rollers 51 turn to unanimity; Two conveying roller 51 tops also correspondence are provided with 53, two pressure rollers 53 of two pressure rollers and two conveying rollers 51 are realized the location by transfer gantry 50; Transfer gantry 50 is provided with fixed supported slab 56 that connects conveying roller 51 roll shafts and the movable supporting board 55 that connects pressure roller 53 roll shafts, be provided with holddown spring 54 between described fixed supported slab 56 and the movable supporting board 55, described transfer gantry 50 is provided with the adjusting screw(rod) 52 realization pressure rollers 53 that act on movable supporting board 55 and is convenient to adjust strap thickness, width with the adjustment of conveying roller 51 spacings, is easy to eliminate installation error and the back harmful effect to product of pressure roller 53 wearing and tearing.
Actuating device 2 adopts reducing motor 20, and the spindle nose of reducing motor 20 connects described crank wheel 34; Second transmission device 6 comprise the synchronous pulley III 61 that is located at reducing motor 20 spindle noses, with reverse drive mechanism 7 bonded assembly synchronous pulley IV 62, be connected by driving band between synchronous pulley III 61 and the synchronous pulley IV 62.
Reverse drive mechanism 7 comprise with synchronous pulley IV 62 bonded assembly transmission shafts 70 and be centered around transmission shaft 70 outside and with cutting mechanism 8 bonded assembly tubular driven members 71, the commutation groove 73 that has been periphery on the inwall of described driven member 71, described commutation groove 73 is connected to form by the forward groove 732 of the zero-bit groove 731 parallel with the strap throughput direction, deflection strap, negative sense groove 733 head and the tail that depart from strap; Described transmission shaft 70 is provided with radially outstanding reverse wheel 72; Transmission shaft 70 drives reverse wheel 72 makes driven member 71 axially produce crank motion at transmission shaft 70 along commutation groove 73 orbiting motions, and then realizes the crank motion of cutting mechanism 8; Cutting mechanism 8 comprises and described driven member 71 bonded assemblys cutting support 80, cutting support 80 1 ends are provided with the rotating shaft parallel with the strap throughput direction 81, rotating shaft 81 ends are provided with cutting blade 82, cutting support 80 other ends are provided with cutting motor 83, and described cutting motor 83 drives rotating shaft 81 rotations by belt wheel mechanism 84.
Below by a concrete operations example characteristics of the present utility model are described:
With reference to Fig. 2-4, reducing motor 20 starts, and reducing motor 20 main shafts drive crank wheel 34 left-hand revolutions, and rocking bar wheel 32 rotates under the drive of connecting rod 33; Before crank wheel 34 turns over during half cycle, rocking bar wheel 32 turns to the left-limit position, in this process, power is passed on the gear transmission group in the gear case 40 by unilateral bearing 35, synchronous pulley I 31, synchronous pulley II 41 successively, give two conveying rollers 51 by coupler 42 with power distribution by the gear transmission group, make it drive strap 9 and travel forward; When crank wheel 34 when turning over second half, rocking bar wheel 32 turns to the limit on the right-right-hand limit position, in this process, the outer ring 352 of unilateral bearing 35 does not rotate, thereby power can't be passed to gear case 40, conveying roller 51 stops to carry strap.Said process is to have utilized quadric linkage 3 to realize the feed motion of strap.
With reference to Fig. 5, the cutting action of the cutting blade 82 that carries out synchronously with the strap feed motion: reducing motor 20 main shafts have also driven synchronous pulley III 61 and have rotated counterclockwise when driving crank wheel 34 left-hand revolutions, power is passed on the transmission shaft 70 by synchronous pulley IV 62, reverse wheel 72 beginnings make driven member 71 axially produce crank motion at transmission shaft 70 along commutation groove 73 orbiting motions, what this motion was concrete can be divided into following three steps: 1, reverse wheel 72 at first begins walking from zero-bit groove 731, because zero-bit groove 731 is parallel with the strap throughput direction, driven member 71 can not produce longitudinal travel, so also just avoided strap in motion forward, to move interference with cutting mechanism 8, prevent damage equipment, waste raw material; 2, reverse wheel 72 is covered zero-bit groove 731 and is entered forward groove 732, forward groove 732 is to strap throughput direction deflection, when therefore reverse wheel 72 was along 732 walkings of forward groove, driven member 71 can produce the displacement of forward, and then 8 pairs of straps of promotion cutting mechanism cut; 3, reverse wheel 72 is covered forward groove 732 and is entered negative sense groove 733, forward groove 732 is away from the strap throughput direction, and when reverse wheel 72 was walked along negative sense groove 733, driven member 71 can produce the displacement of negative sense, and then make cutting mechanism 8 be retracted into original position, and reverse wheel 72 reenters zero-bit groove 731.
Zero-bit groove 731 is long according to the delivery speed design-calculated of conveying roller 51; Forward groove 732 is not influencing on the cutting mechanism basis of 8 integral reset times, and its angle excursion design-calculated is bigger, can accelerate the Feeding speed of cutting blade 82 like this, reduces heat and produces, and improves the life-span of cutting blade 82; And negative sense groove 733 can be regarded as forward groove 732 is a mirror image of center line with zero-bit groove 731.
To sum up, after reducing motor 20 starts, conveying mechanism 5 is realized the interval property conveying of strap, cutting mechanism 8 then periodically cuts feed motion under the effect of reverse drive mechanism 7, in order to guarantee work efficiency, the interval time of delivery of conveying mechanism 5 and commutation cycle equate because of keeping, be exactly that conveying mechanism 5 is when finishing a strap conveying in simple terms, reverse wheel 72 is just in time covered commutation groove 73, be that cutting blade 82 reaches are cut straps once, rollback then waits for that conveying mechanism 5 carries strap once more.But meaning of the present utility model not only is to realize the automatic cutting of strap, the more important thing is the quality that guarantees the packing button, because the cutting action of the feed motion of strap and cutting blade 82 meets at right angles, also just said so from the widest part cutting past of strap, thereby solved the irregular difficult problem in packing button cross section in the prior art, solved the problem that a plurality of specifications are arranged with batch packing button length simultaneously.
Except that above preferred embodiment, the utility model also has other embodiment, those skilled in the art can make various changes and distortion according to the utility model, only otherwise break away from spirit of the present utility model, all should belong to the defined scope of the utility model claims.

Claims (10)

1. the strap automatic cutting machine is characterized in that: comprise frame (1), be located at actuating device (2), quadric linkage (3), first transmission device (4), second transmission device (6), reverse drive mechanism (7), conveying mechanism (5) and cutting mechanism (8) on the frame (1); Described actuating device (2) successively by quadric linkage (3), first transmission device (4) drive conveying mechanism (5) at interval property carry strap (9) to cutting mechanism (8); Described actuating device (2) drives reverse drive mechanism (7) by second transmission device (6), and reverse drive mechanism (7) drives cutting mechanism (8) crank motion on perpendicular to the strap throughput direction strap (9) is cut into the packing button.
2. strap automatic cutting machine according to claim 1, it is characterized in that: described quadric linkage (3) comprises the bearing seat (30) that is fixed on the frame (1), be located at unilateral bearing (35) on the bearing seat (30), with the rocking bar wheel (32) of unilateral bearing inner ring (351) interlock, with the synchronous pulley I (31) of unilateral bearing outer ring (352) interlock and by the crank wheel (34) of actuating device (2) driven in rotation, takes turns at the eccentric position and the rocking bar of crank wheel (34) between the eccentric position of (32) and set up connecting rod (33); Crank wheel (34) drives rocking bar wheel (a 32) work by connecting rod (33) and back and forth rotates, and the outer ring (352) of unilateral bearing (35) only rotates to the throughput direction of strap; Quadric linkage (3) passes through synchronous pulley I (31) to first transmission device (4) transferring power.
3. strap automatic cutting machine according to claim 2, it is characterized in that: described first transmission device (4) comprises gear case (40), gear case (40) one ends are provided with synchronous pulley I (31) and pass through driving band bonded assembly synchronous pulley II (41), and gear case (40) other end is provided with and conveying mechanism (5) bonded assembly coupler (42); Be provided with the gear transmission group that realizes transmission of power between synchronous pulley II (41) and the coupler (42) in the gear case (40).
4. strap automatic cutting machine according to claim 3 is characterized in that: described conveying mechanism (5) is a running roller conveying mechanism (5), comprises two conveying rollers of installing side by side (51); Described gear transmission group is made of upper and lower two toothrow wheels, wherein go up the toothrow wheels by three successively gears in mesh constitute, gear in the middle of being positioned at is connected with described synchronous pulley II (41), following toothrow wheels are made of the gear of two mutually noninterferes, and two gears of following toothrow wheels are distinguished corresponding engagement with two gears at last toothrow wheels two ends; Two gears of following toothrow wheels connect cooresponding conveying roller (51) by coupler (42) respectively.
5. strap automatic cutting machine according to claim 4 is characterized in that: described two conveying rollers (51) top correspondence is provided with two pressure rollers (53), and two pressure rollers (53) are realized the location with two conveying rollers (51) by transfer gantry (50); Described transfer gantry (50) is provided with fixed supported slab (56) that connects conveying roller (51) roll shaft and the movable supporting board (55) that connects pressure roller (53) roll shaft, be provided with holddown spring (54) between described fixed supported slab (56) and the movable supporting board (55), described transfer gantry (50) is provided with the adjustment that the adjusting screw(rod) (52) that acts on movable supporting board (55) is realized pressure roller (53) and conveying roller (51) spacing.
6. according to claim 4 or 5 described strap automatic cutting machines, it is characterized in that: described actuating device (2) is a reducing motor (20), and the spindle nose of reducing motor connects described crank wheel (34).
7. strap automatic cutting machine according to claim 6, it is characterized in that: described second transmission device (6) comprise the synchronous pulley III (61) that is located at reducing motor (20) spindle nose, with reverse drive mechanism (7) bonded assembly synchronous pulley IV (62), be connected by driving band between synchronous pulley III (61) and the synchronous pulley IV (62).
8. strap automatic cutting machine according to claim 7, it is characterized in that: described reverse drive mechanism (7) comprise with synchronous pulley IV (62) bonded assembly transmission shaft (70) and be centered around transmission shaft (70) outside and with cutting mechanism (8) bonded assembly tubular driven member (71), the commutation groove (73) that has been periphery on the inwall of described driven member (71), described commutation groove (73) is connected to form by the forward groove (732) of the zero-bit groove (731) parallel with the strap throughput direction, deflection strap, negative sense groove (733) head and the tail that depart from strap; Described transmission shaft (70) is provided with radially outstanding reverse wheel (72); Transmission shaft (70) drives reverse wheel (72) makes driven member (71) axially produce crank motion at transmission shaft (70) along commutation groove (73) orbiting motion, and then realizes the crank motion of cutting mechanism (8).
9. strap automatic cutting machine according to claim 8, it is characterized in that: described cutting mechanism (8) comprises and described driven member (71) bonded assembly cutting support (80), cutting support (80) one ends are provided with the rotating shaft parallel with the strap throughput direction (81), rotating shaft (81) end is provided with cutting blade (82), cutting support (80) other end is provided with cutting motor (83), and described cutting motor (83) drives rotating shaft (81) rotation by belt wheel mechanism (84).
10. according to Claim 8 or 9 described strap automatic cutting machines, it is characterized in that: described reverse wheel (72) is a commutation cycle along commutation groove (73) one week of orbiting motion, and the interval time of delivery of this commutation cycle with described conveying mechanism (5) equates.
CN2010206573220U 2010-12-14 2010-12-14 Automatic cutting machine of straps Expired - Lifetime CN201942009U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107487581A (en) * 2017-06-15 2017-12-19 亚杰科技(江苏)有限公司 A set of strap collecting device
CN110293459A (en) * 2018-03-23 2019-10-01 秦皇岛烟草机械有限责任公司 A kind of filament cutter sharpening reciprocator
CN112775264A (en) * 2020-12-23 2021-05-11 安徽宜万丰电器有限公司 Novel die-cut mould of V type clamp ribbon
WO2022257219A1 (en) * 2021-06-07 2022-12-15 南京驭逡通信科技有限公司 Industrial robot-based automatic transfer and cutting system, and transfer and cutting method therefor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107487581A (en) * 2017-06-15 2017-12-19 亚杰科技(江苏)有限公司 A set of strap collecting device
CN110293459A (en) * 2018-03-23 2019-10-01 秦皇岛烟草机械有限责任公司 A kind of filament cutter sharpening reciprocator
CN112775264A (en) * 2020-12-23 2021-05-11 安徽宜万丰电器有限公司 Novel die-cut mould of V type clamp ribbon
WO2022257219A1 (en) * 2021-06-07 2022-12-15 南京驭逡通信科技有限公司 Industrial robot-based automatic transfer and cutting system, and transfer and cutting method therefor

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Granted publication date: 20110824

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