A kind of projection welder structure
Technical field
The utility model relates to a kind of welding equipment, especially relates to a kind of constructional device of projection welder.
Background technology
In the automobile production, need go up welded nut and bolt at big stamping parts (before behind floor body, the car floor body etc.) as car front door inner panel, car back door inner panel, hood inner panel, car back door inner panel, car, normally earlier nut or bolt being placed on needs the position of welding on the big stamping parts, weld by projection welder then.Since bigger as the workpiece area of car front door inner panel and so on, weld very difficult because be subjected to the nut or the bolt in the restriction workpiece centre position of welding machine frame.Chinese patent notification number CN201220324Y, date of declaration on April 15th, 2009, name is called the utility model patent of " a kind of projection welder ", a kind of projection welder is disclosed, be made up of motor frame, electric part and mechanical part, electric part comprises transformer that is connected with upper/lower electrode and the cable that connects projection welding top electrode and projection welding bottom electrode and transformer; Mechanical part is made up of air pressurized mechanism, actuating unit and cooling water system; Projection welding top electrode, projection welding bottom electrode are rod shaped structure, and the welding machine cylinder of projection welding top electrode and air pressurized mechanism is connected as a single entity, and projection welding top electrode, projection welding bottom electrode are Water cooling cable with the cable that is connected with transformer, and transformer is a water cooled transformer.Projection welding top electrode, the projection welding bottom electrode of this projection welder are fixed on the frame, weld large tracts of land workpiece as car front door inner panel and so on, can only be earlier with nut, bolt projection welding on nutplate, become the nutplate assembly, and then the nutplate assembly be welded on the large tracts of land workpiece.Like this when needs welded nut, bolt are more, numerous and diverse, the operating difficulties of the detent mechanism of weld jig.And, use the nutplate assembly to increase tare, also increased production cost simultaneously.
Summary of the invention
In order to solve the problem that the welding of automobile large-scale workpiece is subjected to projection welder rack construction size restrictions, the utility model provides a kind of projection welder structure, and it is unrestricted to reach the welding work pieces area, reduces workpiece and clamps number of times, the purpose that saves production cost.
The technical solution of the utility model is: a kind of projection welder structure, it comprises transformer, soldering turret and welding bench, soldering turret is connected with the soldering turret frame, soldering turret is provided with the projection welding top electrode, the projection welding top electrode links to each other with transformer by cable, welding bench is provided with several projection welding bottom electrodes, and the projection welding bottom electrode links to each other with transformer by cable, and welding bench also is provided with several fixed mounts.On the table top of welding bench, need the corresponding position of projection welding that the projection welding bottom electrode is installed with the large tracts of land workpiece; On the table top of welding bench, need corresponding position, fixed position mounting and fixing support, then the large tracts of land workpiece is fixed on the welding bench with the large tracts of land workpiece.On the large tracts of land workpiece, place the smallclothes (as nut, bolt etc.) that need welding, adjust the soldering turret position, the projection welding top electrode is aimed at the projection welding bottom electrode, energising welding then.Mobile again soldering turret welds next smallclothes after having welded, and the smallclothes that need to weld on whole large tracts of land workpiece have all welded.The projection welding top electrode separates with the projection welding bottom electrode, and the welding work pieces area is not limited by the projection welder frame, and a platform convex welding machine adapts to the projection welding of multiple part, the projection welder wide accommodation.The corresponding projection welding top electrode of a plurality of projection welding bottom electrodes, a platform convex welding machine have once welded needs the smallclothes that weld on the large tracts of land workpiece, the minimizing workpiece clamps number of times, alleviates labor strength.Weldment does not need to increase nutplate, helps the vehicle body loss of weight, saves production cost.
As preferably, the projection welding bottom electrode comprises cylindric bottom electrode body, and one of the bottom electrode body is embedded with the bottom electrode head, and the other end of bottom electrode body is connected with the connecting plate that through hole is set.The bottom electrode body is connected with transformer by cable.Connecting plate is connected with welding bench by screw.The projection welding bottom electrode is easy for installation, adjusts flexibly.A projection welding bottom electrode has a cable to link to each other with transformer, and weldingvoltage can guarantee.
As preferably, welding bench is provided with substrate, and substrate is provided with several through holes; Convenient welding table top dismounting projection welding bottom electrode and fixed mount, also convenient projection welding bottom electrode and the fixed mount installation site adjusted.
As preferably, the soldering turret frame is provided with and can makes the projection welding top electrode with respect to welding bench relative translation structure; Make things convenient for left and right adjusting projection welding top electrode position.
As preferably, the soldering turret frame is provided with and can makes the projection welding top electrode with respect to the relative rotational structure of welding bench; Regulate projection welding top electrode position before and after convenient.
As preferably, the soldering turret frame is provided with hinge, and hinge is connected with soldering turret; Make things convenient for up-down adjustment projection welding top electrode position.
Compared with prior art, the utility model beneficial effect is: the projection welding top electrode separates with the projection welding bottom electrode, and the welding work pieces area is not subjected to projection welder rack construction size restrictions, and the projection welder scope of application is wide.The convenient welding that realizes a plurality of nuts, these class smallclothes of bolt on the large tracts of land workpiece of one platform convex welding machine reduces workpiece and clamps number of times, alleviates labor strength; Do not need to increase nutplate, alleviate tare, save production cost.
Description of drawings
Accompanying drawing 1 is equipped with the structural representation of workpiece for the utility model;
Accompanying drawing 2 is the explosive view of the utility model projection welding bottom electrode.
The specific embodiment
Below by embodiment, and in conjunction with the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment 1:
As shown in Figure 1, 2, a kind of projection welder structure, it comprises transformer (not shown), welding bench 1 and soldering turret 6.Welding bench 1 is provided with substrate 11, and substrate 1 is provided with several through holes.Substrate 11 upper surfaces and the large tracts of land workpiece 2 of welding bench 1 needs projection welding correspondence position mutually that projection welding bottom electrode 4 is installed.Projection welding bottom electrode 4 comprises cylindric bottom electrode body 42, and one of bottom electrode body 42 is embedded with bottom electrode head 41, and the other end is fixed with connecting plate 43, and connecting plate 43 is provided with 4 through hole (see figure 2)s.The through hole of connecting plate 43 is connected by screw with through hole on the substrate 11.Bottom electrode head 41 links to each other with transformer by cable.At the opposite position that substrate 11 upper surfaces and the large tracts of land workpiece 2 of welding bench 1 needs the fixed position, the substrate 11 of welding bench 1 is connected with fixed mount 12 by screw.Soldering turret 6 is a strip, and the jaw of soldering turret 6 is connected with projection welding top electrode 5, and projection welding top electrode 5 links to each other with transformer by cable.The vice body of soldering turret 6 is connected with soldering turret frame 7.Soldering turret frame 7 comprises: hinge, montant 72, pedestal 73, track 74.Pedestal 73 and track 74 constitute translation structure 75, and track 74 is fixed with ground, and the bottom of pedestal 73 and track 74 flexibly connect.Montant 72 and pedestal 73 constitute rotational structure 76, and the lower end of montant 72 is inserted pedestal 73 and is rotationally connected with pedestal 73.The standing part of hinge 71 is fixedlyed connected with the upper end of montant 72, and the rotating part of hinge 71 is fixedlyed connected with the vice body of soldering turret 6.
Need the opposite position of projection welding that projection welding bottom electrode 4 is installed at substrate 11 upper surfaces and large tracts of land workpiece 2, in the through hole of substrate 11 and connecting plate 42, penetrate screw and tighten.Need fixing opposite position screw Connection Bracket 12 at substrate 11 upper surfaces and large tracts of land workpiece 2.Large tracts of land workpiece 2 placed on the fixed mount 12 and fixing large tracts of land workpiece 2.On large tracts of land workpiece 2, place the smallclothes 3 that need projection welding.Adjusting projection welding top electrode 5 positions makes projection welding top electrode 5 aim at projection welding bottom electrode 4.Pedestal 73 is slided the position of left and right adjusting projection welding top electrode 5 along track 74; Rotate montant 72, the position of projection welding top electrode 5 is regulated in front and back; Lifting is fixed on the jaw of the soldering turret 6 on the hinge 71, the position of up-down adjustment projection welding top electrode 5.When projection welding top electrode 5 and energising welding after projection welding bottom electrode 4 is aimed at.Mobile again projection welding top electrode 5 is to the position welding of next smallclothes 3 after having welded on the large tracts of land workpiece 2 for smallclothes 3, and the smallclothes 3 that need to weld on whole large tracts of land workpiece 2 have all welded, and large tracts of land workpiece 2 is taken off from fixed mount 12.
When another large tracts of land workpiece 2 of welding, as long as loosen the screw that substrate 11 is connected with connecting plate 42, projection welding bottom electrode 4 is adjusted to the position that needs welding, tighten substrate 11 and get final product with the screw that connecting plate 42 is connected.