CN201889757U - Automatic clip installation equipment - Google Patents

Automatic clip installation equipment Download PDF

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Publication number
CN201889757U
CN201889757U CN2010206467429U CN201020646742U CN201889757U CN 201889757 U CN201889757 U CN 201889757U CN 2010206467429 U CN2010206467429 U CN 2010206467429U CN 201020646742 U CN201020646742 U CN 201020646742U CN 201889757 U CN201889757 U CN 201889757U
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CN
China
Prior art keywords
card
vacuum tube
pipe
year
automatic
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2010206467429U
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Chinese (zh)
Inventor
周慧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUZHOU ZIGUAN AUTOMATIC EQUIPMENT CO Ltd
Original Assignee
SUZHOU ZIGUAN AUTOMATIC EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN2010206467429U priority Critical patent/CN201889757U/en
Application granted granted Critical
Publication of CN201889757U publication Critical patent/CN201889757U/en
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Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses automatic clip installation equipment which belongs to the technical field of the clip installation of solar vacuum tubes. The automatic clip installation equipment comprises a stepper shift loading system, a transmission positioning system and an automatic clip filling system; the stepper shift loading system comprises a shift loader, a first outer side conveyer belt and a second outer side conveyer belt; the transmission positioning system comprises a lifter; and the automatic clip filling system comprises a clip installation head, a clip feeder, a clip installation device and a vacuum tube fixing device. The automatic clip installation equipment can realize the automation of a whole process of installing a clip into a vacuum tube, so that manpower is saved and the production efficiency is improved.

Description

A kind of automatic card-loading equipment
Technical field
The utility model relates to the solar energy vacuum tube technical field that is installed, and relates in particular to a kind of automatic card-loading equipment.
Background technology
Solar water heater is converted into heat energy to solar energy, and water is heated to high-temperature from low temperature, uses to satisfy the hot water of people in life, production.Core parts in the solar water heater are heat collector, and heat collector mainly adopts vacuum tube, and the end of this vacuum tube clamp (being used as supporting member) of need packing into.
At present, for the clamp of in solar energy vacuum tube, packing into,, squeeze into card state afterwards as shown in Figure 2 generally by manually " card " shown in Figure 1 being squeezed in the solar energy vacuum tube.This slow by the mode speed that manually is installed, efficient is low, also is easy to generate accidental injury.Therefore, need a kind of automatic card-loading equipment of manually being installed of can replacing badly enhancing productivity, and reduce to accidentally injure.
The utility model content
The purpose of this utility model provides a kind of automatic card-loading equipment that can be installed in the trend vacuum tube.
For achieving the above object, the utility model adopts following technical scheme:
A kind of automatic card-loading equipment, comprise stepping carrying system, transmission navigation system and load the card system automatically, described stepping carrying system comprises the transfer device and first and second outside transport tapes, described transmission navigation system comprises lifter, described automatic filling card system comprises the head that is installed, card feed, device and vacuum tube fixture are installed, wherein
First year pipe platform that described transfer device comprises the first and second inboard transmission guide rail, is positioned at first support on the described first and second inboard transmission guide rail and is fixed on described first support top, wherein, described first mid-stent is provided with first elevating lever, and described first elevating lever supports described first year pipe platform;
Described first and second outside transport tapes are positioned at the both sides external of first support of described transfer device;
Described lifter is between described first and second outside transport tapes, and is corresponding with the position of described transfer device; Described lifter comprises second support and the second year pipe platform that is positioned at described second support top, and described second mid-stent is provided with second elevating lever, and described second elevating lever supports described second year pipe platform;
Be provided with the plumber block that carries that is used to place vacuum tube on described first year pipe platform, second year pipe platform, first and second outside transport tapes;
Described card feed comprises movably support body and the card feed chamber that is positioned on the described support body;
The described device that is installed comprises be installed cover and the pipe that is installed that is connected with a described end that is installed cover, and the described pipe that is installed comprises outer tube and interior pipe, and described outer tube is fixedlyed connected with the described cover that is installed, and the external diameter of the described cover that is installed is less than the internal diameter of vacuum tube;
The described head that is installed is corresponding with the position of the cover that is installed, and the external diameter of the described head that is installed is less than the internal diameter in described card feed chamber, and the internal diameter in described card feed chamber is smaller or equal to the internal diameter of the described cover that is installed.
Further, described stepping carrying system also comprises the pipe number control device, and described pipe number control device comprises carrying the pipe face and being positioned at described year liftable first and second baffle plates on the pipe face of being obliquely installed, wherein,
Described first and second baffle intervals are arranged side by side, and the interval between described first and second baffle plates is greater than D and less than 1.5D, and wherein D is the diameter of vacuum tube; Be provided with first optical inductor that is used to respond to vacuum tube between described first and second baffle plates; The side that described year pipe face is provided with described first baffle plate is higher than the side that described second baffle is set.
Further, pipe platform bottom was provided with first backstay in described first year, and described first support is provided with and corresponding first locating hole of described first backstay, and described first backstay passes described first locating hole;
Pipe platform bottom was provided with second backstay in described second year, and described second support is provided with and corresponding second locating hole of described second backstay, and described second backstay passes described second locating hole.
Further, described transfer device is provided with first magnetic induction coil, and the assigned address that described transfer device will arrive is provided with first sheet metal that matches with described first magnetic induction coil;
Described lifter is provided with second magnetic induction coil, and the assigned address that described lifter will arrive is provided with second sheet metal that matches with described second magnetic induction coil.
Further, described first and second years pipe platforms are provided with the optical inductor that is used to respond to vacuum tube.
Further, the upper surface of described year plumber block has the radian that matches with the vacuum tube outer wall.
Further, described year plumber block is made of rubber.
Further, described automatic filling card system also comprises cylinder, and described cylinder drives with the support body of card feed and is connected.
Further, described automatic filling card system also comprises first and second motors, and described first and second motors drive with interior pipe with described outer tube respectively and are connected.
Further, described vacuum tube fixture comprises first and second clamping devices that cooperatively interact.
The automatic card-loading equipment that the utility model provides can be realized the automation of the whole process that is installed, thereby save manpower in vacuum tube, improved production efficiency.
Description of drawings
Fig. 1 is the structural representation of the card in the vacuum tube of packing in the prior art;
Fig. 2 is for being equipped with the structural representation of the vacuum tube of card in the prior art;
Fig. 3 is the overall structure schematic diagram of automatic card-loading equipment of the present utility model;
Fig. 4 is the side structure schematic diagram of transfer device in the stepping carrying system of automatic card-loading equipment shown in Figure 3;
Fig. 5 is the Facad structure schematic diagram of transfer device shown in Figure 4;
Fig. 6 is the plan structure schematic diagram of pipe number control device in the stepping carrying system of automatic card-loading equipment shown in Figure 3;
Fig. 7 is the side structure schematic diagram of pipe number control device shown in Figure 6;
Fig. 8 is the structural representation of the transmission navigation system mid-riser of automatic card-loading equipment shown in Figure 3;
The overall structure schematic diagram of device is installed in the automatic filling card system of Fig. 9 for automatic card-loading equipment shown in Figure 3;
Figure 10 is the structure for amplifying schematic diagram of an end of the device that is installed shown in Figure 9;
Figure 11 is the structural representation of the automatic filling card system of automatic card-loading equipment shown in Figure 3;
Figure 12 is a structural representation of the course of work of the part of drawing a circle in the shown in Figure 11 automatic filling card system;
Figure 13 is another structural representation of the course of work of the part of drawing a circle in the shown in Figure 11 automatic filling card system.
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer,, the utility model is further elaborated below in conjunction with drawings and Examples.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
The utility model provides a kind of automatic card-loading equipment, this equipment comprises three parts altogether, be respectively stepping carrying system 1, transmission navigation system 2 and load card system 3 automatically, wherein, stepping carrying system 1 is to be used for vacuum tube is flowed to transmission navigation system 2, the vacuum tube that transmission navigation system 2 is used for transporting transfers to assigned address to be installed, automatically loading card system 3 then is used for earlier card being inserted the device that is installed, and then block in the device that will be installed and be transferred in the vacuum tube, thereby realize final being installed.
Introduce the structure and the operation principle of each system of the utility model automatic card-loading equipment in detail below in conjunction with accompanying drawing.
(1) stepping carrying system
As shown in Figure 4 and Figure 5, the stepping carrying system comprises transfer device 11, first outside transport tape 12 and second outside transport tape 13, wherein,
First year pipe platform 17 that transfer device 11 comprises the first and second inboard transmission guide rail 14,15, is positioned at first support 16 on the first and second inboard transmission guide rail 14,15 and is fixed on first support, 16 tops, wherein, first support, 16 middle parts are provided with described first year pipe platform 17 of first elevating lever 18, the first elevating levers, 18 supportings;
First and second outside transport tapes 12,13 are positioned at the both sides external of first support 16 of transfer device 11;
Be provided with on first year pipe platform 17, first and second outside transport tapes 12,13 be used to place vacuum tube 4 carry plumber block 5.
During work, vacuum tube 4 is carried from first and second outside transport tapes 12,13 and is come, and transfer device 11 is by the lifting of control elevating lever 18, and the vacuum tube 4 on first and second outside transport tapes 12,13 is received on its first year pipe platform 17; Then, transfer device 11 flows to vacuum tube 4 along the first and second inboard transmission guide rail 14,15 the lifter place of transmission navigation system.
In order once only the vacuum tube of some to be flowed to the transmission navigation system, stepping carrying system of the present utility model also comprises the pipe number control device, the quantity of the vacuum tube that once transmits with control transfer device.
As shown in Figure 6 and Figure 7, this pipe number control device 19 comprises the pipe face 191 that carries that is obliquely installed and is positioned at liftable first and second baffle plates 192,193 that carry on the pipe face 191, wherein,
First and second baffle plates 192,193 are arranged side by side at interval, and the interval between first and second baffle plates 192,193 is greater than D and less than 1.5D, and wherein D is the diameter of vacuum tube; Be provided with first optical inductor 194 that is used to respond to vacuum tube between first and second baffle plates 192,193; Carry the side that pipe face 191 is provided with first baffle plate 192 and be higher than the side that second baffle 193 is set.
During work,, send vacuum tube from the outside of second baffle 2 from the outside reception vacuum tube of first baffle plate 192.The moving direction of the arrow indication vacuum tube among Fig. 6 and Fig. 7.
Utilize the aforementioned tube number control device to carry out the method for vacuum tube pipe numerical control system, may further comprise the steps:
S1: when vacuum tube was delivered to the outside of first baffle plate 192, first baffle plate 192 that descends kept second baffle 193 in a high position to low level simultaneously, and vacuum tube is rolled between first baffle plate 192 and the second baffle 193;
S2: first baffle plate 192 that rises keeps the invariant position of second baffle 193 simultaneously to a high position, and making only has a vacuum tube between first baffle plate 192 and the second baffle 193;
S3: inductor 194 is sensed the vacuum tube between first baffle plate 192 and the second baffle 193, sends signal and makes second baffle 193 drop to low level, vacuum tube is sent to the outside of second baffle 193;
S4: after inductor 194 is sensed vacuum tube and sent, send signal and make second baffle 193 rise to a high position, keep the invariant position of first baffle plate 192 simultaneously, thereby finish the pipe numerical control system process of a vacuum tube.
Repeat above-mentioned S1-S4 step and can finish the pipe numerical control system of a plurality of vacuum tubes.
In order to ensure the stationarity of first year pipe platform 17, first year pipe platform 17 bottom also are provided with first backstay, 171, the first supports 16 and are provided with first backstay, 171 corresponding first locating hole, 172, the first backstays 171 and pass first locating hole 172.
In the utility model, the transfer device is delivered to assigned address with vacuum tube specifically can adopt two kinds of methods, and a kind of method is to calculate by physical distance to control; Another kind method is by electrical control, promptly can first magnetic induction coil (specifically can on its first support 16) be set on the transfer device, first sheet metal is set on the assigned address that the transfer device will arrive, when the transfer device arrives assigned address, first magnetic induction coil is responded to first sheet metal, makes the transfer device out of service thereby send signal.
In addition, the optical inductor (not shown) that is used to respond to vacuum tube can be provided with in first year on the pipe platform 17, like this, the vacuum tube that there has been predetermined quantity first year pipe platform 17 top can be sensed, thereby trigger the operation of transfer device automatically, to improve the automaticity of entire equipment.
(2) transmission navigation system
As shown in Figure 8, this transmission navigation system comprises lifter 21, wherein,
Lifter 21 is between first and second outside transport tapes 12,13, and is corresponding with the position of transfer device 11;
Lifter 21 comprises that second support 26 and second year pipe platform, 27, the second supports, 26 middle parts that are positioned at second support, 26 tops are provided with second year pipe platform 27 of second elevating lever 28, the second elevating levers, 28 supportings;
Also be provided with year plumber block 5 that is used to place vacuum tube in second year on the pipe platform 27.
During work, vacuum tube 4 is delivered to the assigned address of the top of lifter by transfer device 11, then, by this lifter 21 vacuum tube 4 is raised to certain position, is beneficial to realize the follow-up process that is installed.
Similarly, stationarity in order to ensure second year pipe platform 27, second year pipe platform 27 bottom can be provided with second backstay, 271, the second supports 26 and be provided with second backstay, 271 corresponding second locating hole, 272, the second backstays 271 and pass second locating hole 272.
And, in order to control the height of lifter lifting, also being provided with second magnetic induction coil (specifically can on its second support 26) on the lifter, the assigned address that lifter will arrive is provided with second sheet metal that matches with second magnetic induction coil.When lifter rose to assigned address, second magnetic induction coil was responded to second sheet metal, made lifter out of service thereby send signal.
In addition, the optical inductor (not shown) that is used to respond to vacuum tube can be provided with in second year on the pipe platform 27, like this, the vacuum tube that there has been predetermined quantity second year pipe platform 27 top can be sensed, thereby trigger the lifter operation automatically, to improve the automaticity of entire equipment.
In above-mentioned stepping carrying system 1 and transmission navigation system 2, consider the fragility of vacuum tube, the upper surface that carries plumber block 5 preferably has the radian that matches with vacuum tube 4 outer walls, so that vacuum tube 4 can be stablized placement.And, carry plumber block 5 and preferably constitute by soft materials such as rubber.
(3) load the card system automatically
Shown in Fig. 9-13, this load automatically card system 3 comprise be installed 31, card feed 32, be installed device 33 and vacuum tube fixture 34, wherein,
Card feed 32 comprises movably support body 321 and the card feed chamber 322 that is positioned on the support body 321;
The device 33 that is installed comprises be installed cover 331 and the pipe 332 that is installed that is connected with cover 331 the end that is installed, and the pipe 332 that is installed comprises outer tube 333 and interior pipe 334, and outer tube 333 overlaps 331 and fixedlys connected with being installed, and is installed to overlap 331 the external diameter internal diameter less than vacuum tube;
It is 31 corresponding with the position of the cover 331 that is installed to be installed, and 31 the external diameter of being installed is less than the internal diameter in card feed chamber 322, and the internal diameter in card feed chamber 322 is smaller or equal to the internal diameter of the cover 331 that is installed.
There are two courses of work in this system 3, and the one, card is inserted earlier in the device 33 that is installed, the 2nd, the device 33 that is installed is transferred to card wherein in the vacuum tube.
Above-mentioned first course of work is as follows:
During work, as shown in figure 12, will block 3 earlier and put into card feed chamber 322, mobile then card feed 32, the card feed chamber 322 that makes card feed 32 is being installed 31 and be installed between the cover 331; At this moment, 31 direction moves the device 33 that is installed to being installed, the cover 331 that is installed of the device 33 that is installed is abutted against on the card feed chamber 322, then, to the mobile simultaneously card feed 32 of direction of 31 and the device 33 that is installed of being installed, making is installed 31 progressively enters in the card feed chamber 322, clamp-ons to be installed and overlaps in 331 thereby will block 6, finally as shown in figure 13, realization will block 4 and insert in the device 3 that is installed.
Above-mentioned second course of work is as follows:
As shown in figure 11, vacuum tube to be installed 4 is fixed by vacuum tube fixture 34, make the vacuum tube 4 and the device 33 that is installed align (need will be installed in advance 31 and card feed 32 remove between the two from this, not shown herein among the figure), then drive the device 33 that is installed, its cover 331 that is installed is stretched in the vacuum tube 4, with the be installed interior pipe 334 of device 33 of rear drive, manage 334 cards 6 that will be arranged in the cover 331 that is installed in impelling and eject, be transferred in the vacuum tube 4 thereby will block 6 to vacuum tube 4.
In the utility model, load the card system automatically and can also comprise cylinder, this cylinder drives with the support body 321 of card feed 32 and is connected.In addition, for the driving of the outer tube 333 and the interior pipe 334 of the device 33 of realizing being installed, load the card system automatically and can also comprise the first and second motor (not shown)s, this first and second motor drives with interior pipe 334 with outer tube 333 respectively and is connected.
In addition, vacuum tube fixture 34 can comprise first clamping device 341 and second clamping device 342 that cooperatively interacts, and these two clamping devices are the two ends of clamping vacuum tube 4 respectively, so that vacuum tube 4 aligns with the device 33 that is installed.It will be appreciated by those skilled in the art that vacuum tube fixture 34 is not limited to the said structure form, it can also adopt other fixed forms, for example vacuum tube is adopted the mode of clamping up and down, or the like.
In sum, the utility model at first flows to transmission navigation system 2 by stepping carrying system 1 with the vacuum tube 4 of some, transmit navigation system 2 then the vacuum tube 4 that transports is transferred to assigned address to be installed, then realize that by automatic filling card system 3 will block 6 inserts in the device 33 that is installed again, and card 6 is transferred in the vacuum tube 4 in the device 33 that will be installed again, thereby has realized the automatic card-loading of solar energy vacuum tube.The utility model provides above-mentioned automatic card-loading equipment, and many defectives of having avoided prior art manually to be installed have been saved manpower, have improved production efficiency.
The above is preferred embodiment of the present utility model only, is not to be used for limiting practical range of the present utility model; If do not break away from spirit and scope of the present utility model, the utility model is made amendment or is equal to replacement, all should be encompassed in the middle of the protection domain of the utility model claim.

Claims (10)

1. automatic card-loading equipment, it is characterized in that, comprise stepping carrying system, transmission navigation system and load the card system automatically, described stepping carrying system comprises the transfer device and first and second outside transport tapes, described transmission navigation system comprises lifter, described automatic filling card system comprises the head that is installed, card feed, be installed device and vacuum tube fixture, wherein
First year pipe platform that described transfer device comprises the first and second inboard transmission guide rail, is positioned at first support on the described first and second inboard transmission guide rail and is fixed on described first support top, wherein, described first mid-stent is provided with first elevating lever, and described first elevating lever supports described first year pipe platform;
Described first and second outside transport tapes are positioned at the both sides external of first support of described transfer device;
Described lifter is between described first and second outside transport tapes, and is corresponding with the position of described transfer device; Described lifter comprises second support and the second year pipe platform that is positioned at described second support top, and described second mid-stent is provided with second elevating lever, and described second elevating lever supports described second year pipe platform;
Be provided with the plumber block that carries that is used to place vacuum tube on described first year pipe platform, second year pipe platform, first and second outside transport tapes;
Described card feed comprises movably support body and the card feed chamber that is positioned on the described support body;
The described device that is installed comprises be installed cover and the pipe that is installed that is connected with a described end that is installed cover, and the described pipe that is installed comprises outer tube and interior pipe, and described outer tube is fixedlyed connected with the described cover that is installed, and the external diameter of the described cover that is installed is less than the internal diameter of vacuum tube;
The described head that is installed is corresponding with the position of the cover that is installed, and the external diameter of the described head that is installed is less than the internal diameter in described card feed chamber, and the internal diameter in described card feed chamber is smaller or equal to the internal diameter of the described cover that is installed.
2. automatic card-loading equipment according to claim 1, it is characterized in that described stepping carrying system also comprises the pipe number control device, described pipe number control device comprises carrying the pipe face and being positioned at described year liftable first and second baffle plates on the pipe face of being obliquely installed, wherein
Described first and second baffle intervals are arranged side by side, and the interval between described first and second baffle plates is greater than D and less than 1.5D, and wherein D is the diameter of vacuum tube; Be provided with first optical inductor that is used to respond to vacuum tube between described first and second baffle plates; The side that described year pipe face is provided with described first baffle plate is higher than the side that described second baffle is set.
3. automatic card-loading equipment according to claim 1, it is characterized in that, pipe platform bottom was provided with first backstay in described first year, and described first support is provided with and corresponding first locating hole of described first backstay, and described first backstay passes described first locating hole;
Pipe platform bottom was provided with second backstay in described second year, and described second support is provided with and corresponding second locating hole of described second backstay, and described second backstay passes described second locating hole.
4. automatic card-loading equipment according to claim 1 is characterized in that, described transfer device is provided with first magnetic induction coil, and the assigned address that described transfer device will arrive is provided with first sheet metal that matches with described first magnetic induction coil;
Described lifter is provided with second magnetic induction coil, and the assigned address that described lifter will arrive is provided with second sheet metal that matches with described second magnetic induction coil.
5. automatic card-loading equipment according to claim 1 is characterized in that, the pipe platform was provided with the optical inductor that is used to respond to vacuum tube in described first and second years.
6. automatic card-loading equipment according to claim 1 is characterized in that the upper surface of described year plumber block has the radian that matches with the vacuum tube outer wall.
7. automatic card-loading equipment according to claim 6 is characterized in that, plumber block was made of rubber in described year.
8. automatic card-loading equipment according to claim 1 is characterized in that, described automatic filling card system also comprises cylinder, and described cylinder drives with the support body of card feed and is connected.
9. automatic card-loading equipment according to claim 1 is characterized in that, described automatic filling card system also comprises first and second motors, and described first and second motors drive with interior pipe with described outer tube respectively and are connected.
10. automatic card-loading equipment according to claim 1 is characterized in that, described vacuum tube fixture comprises first and second clamping devices that cooperatively interact.
CN2010206467429U 2010-12-07 2010-12-07 Automatic clip installation equipment Expired - Lifetime CN201889757U (en)

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Application Number Priority Date Filing Date Title
CN2010206467429U CN201889757U (en) 2010-12-07 2010-12-07 Automatic clip installation equipment

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Application Number Priority Date Filing Date Title
CN2010206467429U CN201889757U (en) 2010-12-07 2010-12-07 Automatic clip installation equipment

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102528725A (en) * 2010-12-07 2012-07-04 苏州紫冠自动化设备有限公司 Automatic chucking device
CN103846859A (en) * 2014-03-12 2014-06-11 深圳市奥斯珂科技有限公司 Automatic assembly card USB (universal serial bus) flash disk equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102528725A (en) * 2010-12-07 2012-07-04 苏州紫冠自动化设备有限公司 Automatic chucking device
CN102528725B (en) * 2010-12-07 2013-12-25 苏州紫冠自动化设备有限公司 Automatic chucking device
CN103846859A (en) * 2014-03-12 2014-06-11 深圳市奥斯珂科技有限公司 Automatic assembly card USB (universal serial bus) flash disk equipment
CN103846859B (en) * 2014-03-12 2015-10-28 深圳市奥斯珂科技有限公司 Automatic Composition card USB flash drive equipment

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