CN201829354U - Three-gun metalling machine for capacitor - Google Patents
Three-gun metalling machine for capacitor Download PDFInfo
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- CN201829354U CN201829354U CN2010205590252U CN201020559025U CN201829354U CN 201829354 U CN201829354 U CN 201829354U CN 2010205590252 U CN2010205590252 U CN 2010205590252U CN 201020559025 U CN201020559025 U CN 201020559025U CN 201829354 U CN201829354 U CN 201829354U
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- 239000003990 capacitor Substances 0.000 title claims abstract description 11
- 238000005507 spraying Methods 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 230000007704 transition Effects 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 claims 4
- 239000002184 metal Substances 0.000 claims 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 abstract description 37
- 239000010931 gold Substances 0.000 abstract description 37
- 229910052737 gold Inorganic materials 0.000 abstract description 37
- 239000000428 dust Substances 0.000 abstract description 25
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000007921 spray Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 210000002435 tendon Anatomy 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本实用新型公开了一种电容器三枪喷金机,该喷金机包括传动机构、大转盘和吸风除尘装置。所述的传动机构包括第一蜗轮减速电机和第二蜗轮减速电机;所述的大转盘共有四个工位,一个工位属于对外工位,其余三个工位为喷金工位,并且这三个工位都配有所述的吸风除尘装置;所述的吸风除尘装置包含一固定在大转盘上的吸风筒。本实用新型电容器三枪喷金机,以合理的设计,通过增加喷金机的喷金工位,提高了喷金效率,减轻了工人劳动强度,特别是全新设计的吸风除尘装置,彻底解决了生产过程中粉尘对环境的污染。
The utility model discloses a gold-spraying machine with three guns for capacitors. The gold-spraying machine comprises a transmission mechanism, a large turntable and a suction and dust removal device. The transmission mechanism includes a first worm gear reduction motor and a second worm gear reduction motor; the large turntable has four stations in total, one station belongs to the external station, and the remaining three stations are gold spraying stations, and these three Each station is equipped with the suction and dust removal device; the suction and dust removal device includes a suction cylinder fixed on the large turntable. The utility model capacitor three-gun gold spraying machine, with a reasonable design, improves the gold spraying efficiency by increasing the gold spraying stations of the gold spraying machine, and reduces the labor intensity of workers, especially the newly designed air suction and dust removal device, which completely solves the problem. The dust in the production process pollutes the environment.
Description
技术领域technical field
本实用新型涉及一种电容器喷金设备,特别是涉及一种电容器三枪喷金机。The utility model relates to a capacitor spraying gold equipment, in particular to a capacitor three-gun gold spraying machine.
背景技术Background technique
现有的喷金工序一般是采用单枪喷金机和双枪喷金机设备。目前的单枪喷金机只能进行单料盘喷金,喷金一盘后就要进行更换料盘,而双枪喷金机也只能进行双料盘喷金,喷金两个料盘后就要进行更换料盘,喷金效率低,工人劳动强度大,并且现有的喷金机吸风除尘不彻底,造成工作环境粉尘污染。The existing gold spraying process generally adopts single-gun gold spraying machine and double gun gold spraying machine equipment. The current single-gun gold spraying machine can only spray gold on a single tray. It is necessary to replace the feed tray, the gold spraying efficiency is low, the labor intensity of workers is high, and the existing gold spraying machine is not thorough in suction and dust removal, resulting in dust pollution in the working environment.
因此,现有的喷金设备存在以下不足:只能进行单料盘或双料盘喷金,喷金效率低,工人劳动强度大,吸风除尘不彻底,造成工作环境污染。Therefore, the existing gold spraying equipment has the following disadvantages: it can only spray gold on a single tray or double trays, the efficiency of gold spraying is low, the labor intensity of workers is high, the suction and dust removal are not thorough, and the working environment is polluted.
实用新型内容Utility model content
为克服上述已有技术的不足,本实用新型要解决的技术问题是提供一种电容器三枪喷金机,这是一种可以进行三料盘喷金的电容器喷金设备,喷金效率高,工人劳动强度小,吸风除尘彻底,对环境不会造成污染,且自动化程度高。In order to overcome the deficiencies of the above-mentioned prior art, the technical problem to be solved by the utility model is to provide a three-gun gold spraying machine for capacitors, which is a gold spraying equipment for capacitors that can spray gold on three trays, and has high gold spraying efficiency. The labor intensity of the workers is small, the air suction and dust removal are thorough, the environment will not be polluted, and the degree of automation is high.
为解决上述技术问题,本实用新型的技术方案是:For solving the problems of the technologies described above, the technical solution of the utility model is:
一种电容器三枪喷金机,该喷金机包括传动机构、大转盘和吸风除尘装置。A three-gun gold-spraying machine for capacitors includes a transmission mechanism, a large turntable, and a suction and dust removal device.
所述的传动机构包括第一蜗轮减速电机和第二蜗轮减速电机;所述第一蜗轮减速电机带动四工位分割器转动,该四工位分割器带动第一转轴间歇性转动,该第一转轴与所述的大转盘固定;所述的第二蜗轮减速电机带动第二转轴转动,该第二转轴带动小转盘转动;所述的第一转轴与第二转轴装配后互相转动;The transmission mechanism includes a first worm gear motor and a second worm gear motor; the first worm gear motor drives the four-station divider to rotate, and the four-station divider drives the first rotating shaft to rotate intermittently, and the first The rotating shaft is fixed to the large turntable; the second worm gear motor drives the second rotating shaft to rotate, and the second rotating shaft drives the small turntable to rotate; the first rotating shaft and the second rotating shaft are assembled to rotate each other;
所述的大转盘共有四个工位,一个工位属于对外工位,其余三个工位为喷金工位,并且这三个工位都配有所述的吸风除尘装置;The big turntable has four stations, one station belongs to the external station, and the other three stations are gold spray stations, and these three stations are equipped with the above-mentioned suction and dust removal device;
所述的吸风除尘装置包含一固定在大转盘上的吸风筒,吸风连接套筒与总吸风过渡装置连接,当吸风连接套筒在上位时吸风除尘,当吸风连接套筒在下位时,吸风除尘停止,大转盘开始转动。The suction and dust removal device includes a suction cylinder fixed on the large turntable, the suction connection sleeve is connected with the total suction transition device, when the suction connection sleeve is in the upper position, the suction and dust are removed, and when the suction connection sleeve When the cylinder is in the lower position, the suction and dust removal stops, and the big turntable starts to rotate.
与现有技术相比,本实用新型的有益效果可以是:Compared with the prior art, the beneficial effects of the utility model can be:
本实用新型电容器三枪喷金机,以合理的设计,通过增加喷金机的喷金工位,提高了喷金效率,减轻了工人劳动强度,特别是全新设计的吸风除尘装置,彻底解决了生产过程中粉尘对环境的污染。The utility model capacitor three-gun gold spraying machine, with a reasonable design, improves the gold spraying efficiency by increasing the gold spraying stations of the gold spraying machine, and reduces the labor intensity of workers, especially the newly designed air suction and dust removal device, which completely solves the problem. The dust in the production process pollutes the environment.
附图说明Description of drawings
图1为本新型喷金机的传动机构框架连接图。Fig. 1 is the frame connection diagram of the transmission mechanism of the novel gold spraying machine.
图2为本新型喷金机的大转盘示意图。Fig. 2 is a schematic diagram of the large turntable of the new gold spraying machine.
图3为本新型喷金机中一个工位的吸风除尘装置结构示意图。Fig. 3 is a structural schematic diagram of a suction and dust removal device of a station in the new gold spraying machine.
图4a为本新型喷金机的总吸风过滤装置的俯视图。Fig. 4a is a top view of the total suction filter device of the new gold spraying machine.
图4b为本新型喷金机的总吸风过滤装置的立体图。Fig. 4b is a perspective view of the total suction filter device of the new gold spraying machine.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型的具体实施方式做进一步详细的说明,但不应以此限制本实用新型的保护范围。The specific implementation of the present utility model will be described in further detail below in conjunction with the accompanying drawings and examples, but the protection scope of the present utility model should not be limited thereby.
请参阅图1~图4b。电容器三枪喷金机,该喷金机包括传动机构、大转盘和吸风除尘装置。Please refer to Figures 1 to 4b. Capacitor three-gun gold spraying machine, the gold spraying machine includes a transmission mechanism, a large turntable and a suction dust removal device.
如图1所示,传动机构中,第一蜗轮减速电机(带刹车定位)经同步带传动,带动四工位分割器转动,四工位分割器经同步带带动第一转轴间歇性转动,第一转轴与大转盘固定,即大转盘间歇性转动。As shown in Figure 1, in the transmission mechanism, the first worm gear motor (with brake positioning) is driven by the synchronous belt to drive the four-station divider to rotate, and the four-station divider drives the first rotating shaft to rotate intermittently through the synchronous belt. A rotating shaft is fixed with the big turntable, that is, the big turntable rotates intermittently.
第二蜗轮减速电机经同步带传动带动第二转轴转动,第二转轴经锥齿轮传动,带动小转盘转动。第一转轴与第二转轴为一小装配体,装配后互相转动。The second worm gear motor drives the second rotating shaft to rotate through the synchronous belt transmission, and the second rotating shaft drives the small turntable to rotate through the bevel gear transmission. The first rotating shaft and the second rotating shaft are a small assembly, which rotate with each other after assembly.
如图2所示,大转盘共有4个工位,一个工位属于对外工位,即工人在喷金之前装料盘,喷金之后更换料盘。其余三个工位为喷金工位,并且这三个工位配有吸风除尘装置。大转盘的转动由四工位分割器连接,通过光电控制,每次转动一个工位。As shown in Figure 2, there are 4 stations in the large turntable, one station is an external station, that is, workers load the tray before spraying gold, and replace the tray after spraying gold. The remaining three stations are gold-spraying stations, and these three stations are equipped with suction and dust removal devices. The rotation of the large turntable is connected by a four-station divider, controlled by photoelectricity, and rotates one station at a time.
如图3所示,每个喷金工位都配有一个吸风除尘装置,该吸风除尘装置包含一固定在大转盘1上的吸风筒2,吸风连接套筒3通过牛筋波纹管4与总吸风过渡装置连接,当吸风连接套筒3在上位时吸风除尘,当吸风连接套筒3在下位时,吸风除尘停止,大转盘开始转动。吸风连接套筒的上下移动是通过一固定气缸9带动滑块8沿滑块导轴10上下移动,并且通过滑块带动吸风筒固定环7,吸风筒固定环7与吸风连接套筒3固定来实现的。吸风除尘装置根据流体力学原理设计,三个工位吸风筒的吸风量相同。As shown in Figure 3, each gold spraying station is equipped with a suction dust removal device, the suction dust removal device includes a suction tube 2 fixed on the
吸风筒2与大转盘1固定,吸风连接套筒3通过牛筋波纹管4进行吸风。滑块8与连接筒固定环7固定,连接筒固定环7固定在吸风连接套筒3上。一与主机架连接的固定气缸9控制滑块8沿着滑块导轴10运动,该滑块导轴10有第一固定座5和第二固定座6,其中第二固定座与主机架相连。当处在喷金位置时,气缸轴伸出,吸风连接套筒3向上运动,与吸风筒2套合,进行吸风除尘。当喷金结束时,气缸轴缩回,吸风连接套筒3向下运动,与吸风筒2分离,此时不吸风。大转盘准备转动。The air suction cylinder 2 is fixed with the
如图4所示,牛筋波纹管4连接到连接管接头11处,吸风箱的下面有一总吸风接头12,通过总吸风接头12接入吸风源。根据流体力学原理,三个工位的牛筋波纹管长度相同,并且吸风箱上面的三个管接头与下面的总吸风接头12中心点重合。As shown in Figure 4, the tendon corrugated pipe 4 is connected to the connecting
任何所属技术领域中具有通常知识者,在不脱离本实用新型的精神和范围内,当可作各种的更动与润饰,因此本实用新型的保护范围应当视权利要求书所界定范围为准。Anyone with ordinary knowledge in the technical field can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims .
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205590252U CN201829354U (en) | 2010-10-13 | 2010-10-13 | Three-gun metalling machine for capacitor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010205590252U CN201829354U (en) | 2010-10-13 | 2010-10-13 | Three-gun metalling machine for capacitor |
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| CN201829354U true CN201829354U (en) | 2011-05-11 |
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| CN2010205590252U Expired - Fee Related CN201829354U (en) | 2010-10-13 | 2010-10-13 | Three-gun metalling machine for capacitor |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102969172A (en) * | 2012-12-11 | 2013-03-13 | 刘磊 | Mechanical metal spraying machine turnover mechanism |
| CN102983013A (en) * | 2012-12-11 | 2013-03-20 | 刘磊 | Clamping mechanism of metal spraying machine |
| CN108546904A (en) * | 2018-04-27 | 2018-09-18 | 钱立文 | Double spray gun electric arc metal spraying machine spraying control systems |
| CN110600283A (en) * | 2019-09-03 | 2019-12-20 | 黄山申格电子科技有限公司 | Capacitor vapor deposition negative pressure gold plating device and gold plating method thereof |
-
2010
- 2010-10-13 CN CN2010205590252U patent/CN201829354U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102969172A (en) * | 2012-12-11 | 2013-03-13 | 刘磊 | Mechanical metal spraying machine turnover mechanism |
| CN102983013A (en) * | 2012-12-11 | 2013-03-20 | 刘磊 | Clamping mechanism of metal spraying machine |
| CN102969172B (en) * | 2012-12-11 | 2015-03-11 | 刘磊 | Mechanical metal spraying machine turnover mechanism |
| CN108546904A (en) * | 2018-04-27 | 2018-09-18 | 钱立文 | Double spray gun electric arc metal spraying machine spraying control systems |
| CN110600283A (en) * | 2019-09-03 | 2019-12-20 | 黄山申格电子科技有限公司 | Capacitor vapor deposition negative pressure gold plating device and gold plating method thereof |
| CN110600283B (en) * | 2019-09-03 | 2021-08-03 | 黄山申格电子科技股份有限公司 | Capacitor vapor deposition negative pressure gold plating device and gold plating method |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110511 Termination date: 20141013 |
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| EXPY | Termination of patent right or utility model |
