CN201826138U - Cold pad-batch dyeing padding combination system - Google Patents
Cold pad-batch dyeing padding combination system Download PDFInfo
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- CN201826138U CN201826138U CN2010205683666U CN201020568366U CN201826138U CN 201826138 U CN201826138 U CN 201826138U CN 2010205683666 U CN2010205683666 U CN 2010205683666U CN 201020568366 U CN201020568366 U CN 201020568366U CN 201826138 U CN201826138 U CN 201826138U
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Abstract
A cold pad-batch dyeing padding combination system comprises a leaching system consisting of a flume and three driving rollers, a mangle system consisting of a pair of uniform mill rolls, a temperature control system consisting of a flume with the cooling function of circulating cooling water and upper and lower heating driving rollers, and a surplus mangle recycling system consisting of a liquid return slot, a drain valve and a liquid return pipeline. The set of padding combination system overcomes the problem of color difference easily caused by excessive temperature difference of dye liquor, and the uniformity of radial mangle is greatly improved. The left, middle and right color difference of fabric is ideal. The surplus dye mangle is recycled to avoid pollution to the environment.
Description
Technical field
The present invention relates to the dyeing machine in the textile industry, specifically be meant a kind of combined system of padding that is used for cold-rolling heap staining.
Background technology
Cold-rolling heap staining, refer to that promptly fabric is at low temperatures by padding dye liquor and alkali lye, utilize the roll pressure rolling to make dye liquor be adsorbed on the fabric fibre surface, carrying out clot then banks up, the certain hour (bonding time) of at room temperature banking up also slowly rotates, make it to finish absorption, diffusion and the fixation process of dyestuff, the staining method that dyes is finished in washing at last.For the fabric cold rolling batch-dying process, the dyeing padding machine is the core of whole device.The more employing of present most padding system be U-shaped roller and the mini MFLO technology that comes from K ü sters company, and similar system.U.S. Pat 6138308 described cold-rolling heap staining program and technologies for example, what its padding system adopted is exactly mini MFLO technology.The primary structure of dyeing padding machine is two homogeneous rolls, mixes up the left, center, right pick-up before the work to prevent side-to-side shading.In order to prevent aberration, developed be used to the to dye manufacturing of padding machine of some technology both at home and abroad.The dyeing padding machine that is used for elastic fabric that Benniger company is newly developed adopts vertical roller to arrange, and the clamping deflector roll also changes 70 ° of arrangements into from the horizontal arrangement of routine.Fabric rolls a little with equal angular feeding synchronously up and down, guarantees the unanimity of fabric upper and lower surface pressure, roll compacting difference occurs to prevent the fabric two sides, and the deflector roll that diagonally opposing corner is placed makes and reduces the suffered tension force of fabric in the distraction procedure.Bicoflex dyeing padding machine is compared with traditional horizontal roll padding machine, and fabric tension can reduce by 50%, and can obtain uniform Color, aberration and aberration end to end can not occur in the limit, is suitable for the dyeing of knitted fabric.The aberration phenomenon that the dye liquor temperature difference causes greatly but the Tension Control of these equipment, evenness calender fail to solve.General staining bath optimum temperature is about 25 ℃, but some regional summer environments keep high temperature, and winter environment keeps low temperature, and the temperature difference is big before and after the cloth cover dye liquor, very easily causes aberration.This moment often need to change the big dyestuff of temperature influence such as X-3B red, thereby product quality is impacted.
Summary of the invention
Too big at the dye liquor temperature difference, very easily cause the problem of aberration, the utility model provides a kind of combined system of padding that is used for cold-rolling heap staining.This system is by the liquid bath that has the recirculated cooling water refrigerating function, and the horizontal live-roller of level heats live-roller up and down, a pair of homogeneous roll, and liquid return trough, tapping valve and back liquid pipeline are formed.
The utility model is to solve the problems of the technologies described above the technical scheme that is adopted to be:
A kind of combined system of padding that is used for cold-rolling heap staining, it comprises by the liquid bath that has the recirculated cooling water refrigerating function and three immersion fluid system that live-roller is formed, by the recirculating cooling water system of liquid bath with heat the temperature-controlling system that live-roller is formed up and down, the mangle system that forms by a pair of homogeneous roll, and roll surplus liquid cyclic utilization system by what liquid return trough, tapping valve and back liquid pipeline were formed.This pads combined system and cold-rolling heap staining tension control system, connections such as rolling system.
Described immersion fluid system is made up of liquid bath and three live-rollers.Three horizontal accumbency of live-roller, but and integral elevating.Live-roller adopts the position of adjusting dance roller to regulate the immersion liquid amount.When dance roller during in the extreme higher position, the treatment fluid that print in fabric and the treatment trough is discontiguous, and dance roller can constantly increase being printed the immersion liquid amount of fabric when descending.
Described temperature-controlling system, by the liquid bath of the recirculated cooling water refrigerating function of liquid bath with heat live-roller up and down and form, this system is by the dye liquor in the recirculated cooling water cooling liquid bath, or the dyestuff that heats live-roller heating webbing liquid is up and down realized temperature controlling function, dye liquor temperature during with mangle is controlled between 20-30 ℃, is accurate to ± 1 ℃.The described live-roller that heats up and down is a metallic roll, adopts one of following three kinds of structures to realize heating:
(1) metallic roll in-built electrical heat pipe utilizes electrical heating;
(2) the built-in heat conducting oil pipe of metallic roll is communicated with extraneous conduction oil storage tank, and circulation feeds the deep fat heating;
(3) the built-in jet chimney of metallic roll is communicated with extraneous steam storage tank, and circulation feeds the vapours heating.
Described mangle system is made up of a pair of homogeneous roll, and described homogeneous roll adopts one of following three kinds of structures to realize even mangle:
(1) hydraulic pressure inner supporting type dyeing padding machine;
(2) air bag inner supporting type dyeing padding machine;
(3) axial displacement dyeing padding machine.
Describedly roll surplus liquid cyclic utilization system, be made up of liquid return trough, tapping valve and back liquid pipeline, the liquid return trough vertical height is higher than liquid bath.
Padding combined system when running of cold-rolling heap staining, fabric is in being equipped with the liquid bath of dye liquor before the dyeing, and three live-rollers by the horizontal accumbency of manual adjustments lifting reach certain immersion liquid amount according to technological requirement.Can according to circumstances add dye liquor during work in good time.Liquid bath has the recirculated cooling water refrigerating function, and the dye liquor temperature when detecting mangle is too high, can open refrigerating function, with the dye liquor in the cooling liquid bath.Fabric heats live-roller up and down through entering behind the deflector roll.Dye liquor temperature when detecting mangle is low excessively, can open heating function, to add heating fabric dye liquor that tow sides are with.By the Pressure control of a pair of homogeneous roll, accurately control the pick-up of fabric dye liquor thereafter.According to different fabric requirements, pick-up is controlled at about 75%.Dyeing back fabric enters A type frame rolling cold dome by deflector roll at last.
The beneficial effects of the utility model are, pass through immersion fluid system, the mangle system, temperature-controlling system, roll surplus liquid cyclic utilization system, and the cold-rolling heap staining that fabric transmits and tension control system is formed pad combined system, it is too big to utilize the temperature control technique of temperature-controlling system to overcome because of the dye liquor temperature difference in the cold-rolling heap staining process, very easily causes the problem of aberration.This pads combined system by immersion fluid system adjusting immersion liquid amount in addition, by the mangle system width of cloth is greatly improved to the mangle uniformity, the left, center, right aberration of fabric also reaches desirable effect, avoids rolling surplus dye liquor contaminated environment by rolling surplus liquid cyclic utilization system.
Description of drawings
Accompanying drawing be used for cold-rolling heap staining pad the combined system structural representation.
Shown in the figure:
Fabric 2-has recirculated cooling water refrigerating function liquid bath 3-live-roller before the 1-dyeing
4-deflector roll 5-goes up heating live-roller 6-heating live-roller down
7-homogeneous roll 8-dyeing back fabric 9-liquid return trough
10-tapping valve 11-back liquid pipeline
The specific embodiment
According to following embodiment, the present invention may be better understood.Yet, those skilled in the art will readily understand that embodiment only is used to illustrate the present invention, and should also can not limit the present invention described in detail in claims.
A kind of combined system of padding that is used for cold-rolling heap staining comprises immersion fluid system, the mangle system, and temperature-controlling system rolls surplus liquid cyclic utilization system, and fabric transmits and tension control system.
Accompanying drawing be of the present invention be used for cold-rolling heap staining pad the combined system structural representation.
Padding combined system when running of cold-rolling heap staining, fabric 1 is in the liquid bath 2 that dye liquor is housed before the dyeing, and three live-rollers 3 by the horizontal accumbency of manual adjustments lifting reach certain immersion liquid amount according to technological requirement.Can according to circumstances add dye liquor during work in good time.Liquid bath has the recirculated cooling water refrigerating function, and the dye liquor temperature when detecting mangle is too high, can open refrigerating function, with the dye liquor in the cooling liquid bath.Fabric is through entering heating live-roller 5 and heating live-roller 6 down behind the deflector roll 4.Dye liquor temperature when detecting mangle is low excessively, can open heating function, to add heating fabric dye liquor that tow sides are with.By the Pressure control of a pair of homogeneous roll 7, accurately control the pick-up of fabric dye liquor thereafter.Roll the back raffinate and flow into liquid return trough 9, when liquid measure in the liquid return trough is big, open tapping valve 10 thing requirements, raffinate reclaims by back liquid pipeline 11 and enters liquid bath 2.Dyeing back fabric 8 enters A type frame rolling cold dome by deflector roll at last.When cold-rolling heap staining is produced, the car scooter 30-50m/min of system.
Claims (6)
1. combined system of padding that is used for cold-rolling heap staining, it comprises by the liquid bath that has the recirculated cooling water refrigerating function and three immersion fluid system that live-roller is formed, by the recirculating cooling water system of liquid bath with heat the temperature-controlling system that live-roller is formed up and down, the mangle system that forms by a pair of homogeneous roll, and roll surplus liquid cyclic utilization system by what liquid return trough, tapping valve and back liquid pipeline were formed.
2. according to the combined system of padding of the described cold-rolling heap staining of claim 1, it is characterized in that:
Described immersion fluid system is made up of liquid bath and three live-rollers, three horizontal accumbency of live-roller, but and integral elevating.
3. according to the combined system of padding of the described cold-rolling heap staining of claim 1, it is characterized in that:
Described temperature-controlling system, by the recirculated cooling water refrigerating function of liquid bath and heat live-roller up and down and form, this system is by the dye liquor in the recirculated cooling water cooling liquid bath, or the dyestuff that heats live-roller heating webbing liquid is up and down realized temperature controlling function, dye liquor temperature during with mangle is controlled between 20-30 ℃, is accurate to ± 1 ℃.
4. according to the combined system of padding of claim 1 and 3 described cold-rolling heap stainings, it is characterized in that:
The described live-roller that heats up and down is a metallic roll, adopts one of following three kinds of structures to realize heating:
(1) metallic roll in-built electrical heat pipe utilizes electrical heating;
(2) the built-in heat conducting oil pipe of metallic roll is communicated with extraneous conduction oil storage tank, and circulation feeds the deep fat heating;
(3) the built-in jet chimney of metallic roll is communicated with extraneous steam storage tank, and circulation feeds the vapours heating.
5. according to the combined system of padding of the described cold-rolling heap staining of claim 1, it is characterized in that:
Described mangle system is made up of a pair of homogeneous roll, and described homogeneous roll adopts one of following three kinds of structures to realize even mangle:
(1) hydraulic pressure inner supporting type dyeing padding machine;
(2) air bag inner supporting type dyeing padding machine;
(3) axial displacement dyeing padding machine.
6. according to the combined system of padding of the described cold-rolling heap staining of claim 1, it is characterized in that:
Describedly roll surplus liquid cyclic utilization system, be made up of liquid return trough, tapping valve and back liquid pipeline, the liquid return trough vertical height is higher than liquid bath.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205683666U CN201826138U (en) | 2010-10-20 | 2010-10-20 | Cold pad-batch dyeing padding combination system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205683666U CN201826138U (en) | 2010-10-20 | 2010-10-20 | Cold pad-batch dyeing padding combination system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201826138U true CN201826138U (en) | 2011-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205683666U Expired - Fee Related CN201826138U (en) | 2010-10-20 | 2010-10-20 | Cold pad-batch dyeing padding combination system |
Country Status (1)
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|---|---|
| CN (1) | CN201826138U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102660846A (en) * | 2012-05-07 | 2012-09-12 | 浙江纯蓝坊贸易有限公司 | Loose fiber cold pad-batch dyeing machine |
| CN105256481A (en) * | 2015-11-03 | 2016-01-20 | 桐乡市满江红纺织助剂厂 | Garment cold-batch dyeing method |
| CN105714504A (en) * | 2016-03-22 | 2016-06-29 | 东华大学 | Cold pad-batch dyeing cooling device for knitted fabrics |
| CN107488960A (en) * | 2017-09-20 | 2017-12-19 | 湖州博润实业有限公司 | A kind of efficient cotton textile dips device |
| CN108411530A (en) * | 2018-04-20 | 2018-08-17 | 苏州棠华纳米科技有限公司 | A kind of continuity padding type colouring method and dyeing installation |
| CN108547087A (en) * | 2018-06-28 | 2018-09-18 | 佛山市高明福昌洗水厂有限公司 | A kind of squeeze device |
| CN108909064A (en) * | 2017-03-23 | 2018-11-30 | 浙江绿龙新材料有限公司 | The production method of structure improved nano-negative ion vehicle inside decoration fabric |
| CN109023801A (en) * | 2018-10-31 | 2018-12-18 | 福州盛世凌云环保科技有限公司 | A kind of waste water reclaiming device for dye vat |
| WO2019227484A1 (en) * | 2018-06-01 | 2019-12-05 | 立信染整机械(深圳)有限公司 | Efficient double-belt liquid mechanism for continuous open-width cold pad-batch dyeing/bleaching rolling mill |
| CN116084109A (en) * | 2022-12-14 | 2023-05-09 | 山东源丰纺织机械有限公司 | Coherent opposite rolling microfiber dyeing machine |
-
2010
- 2010-10-20 CN CN2010205683666U patent/CN201826138U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102660846B (en) * | 2012-05-07 | 2013-12-25 | 浙江纯蓝坊贸易有限公司 | Loose fiber cold pad-batch dyeing machine |
| CN102660846A (en) * | 2012-05-07 | 2012-09-12 | 浙江纯蓝坊贸易有限公司 | Loose fiber cold pad-batch dyeing machine |
| CN105256481B (en) * | 2015-11-03 | 2017-03-22 | 桐乡市满江红纺织助剂厂 | Garment cold-batch dyeing method |
| CN105256481A (en) * | 2015-11-03 | 2016-01-20 | 桐乡市满江红纺织助剂厂 | Garment cold-batch dyeing method |
| CN105714504B (en) * | 2016-03-22 | 2018-05-18 | 东华大学 | A kind of knitted fabric cold-rolling heap staining cooling device |
| CN105714504A (en) * | 2016-03-22 | 2016-06-29 | 东华大学 | Cold pad-batch dyeing cooling device for knitted fabrics |
| CN108909064A (en) * | 2017-03-23 | 2018-11-30 | 浙江绿龙新材料有限公司 | The production method of structure improved nano-negative ion vehicle inside decoration fabric |
| CN108909064B (en) * | 2017-03-23 | 2020-05-15 | 浙江雅迪世纪汽车内饰件有限公司 | Method for manufacturing structure-improved nano negative ion interior fabric for vehicle |
| CN107488960A (en) * | 2017-09-20 | 2017-12-19 | 湖州博润实业有限公司 | A kind of efficient cotton textile dips device |
| CN108411530A (en) * | 2018-04-20 | 2018-08-17 | 苏州棠华纳米科技有限公司 | A kind of continuity padding type colouring method and dyeing installation |
| WO2019227484A1 (en) * | 2018-06-01 | 2019-12-05 | 立信染整机械(深圳)有限公司 | Efficient double-belt liquid mechanism for continuous open-width cold pad-batch dyeing/bleaching rolling mill |
| CN108547087A (en) * | 2018-06-28 | 2018-09-18 | 佛山市高明福昌洗水厂有限公司 | A kind of squeeze device |
| CN109023801A (en) * | 2018-10-31 | 2018-12-18 | 福州盛世凌云环保科技有限公司 | A kind of waste water reclaiming device for dye vat |
| CN116084109A (en) * | 2022-12-14 | 2023-05-09 | 山东源丰纺织机械有限公司 | Coherent opposite rolling microfiber dyeing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Cold pad-batch dyeing padding combination system Effective date of registration: 20131202 Granted publication date: 20110511 Pledgee: Industrial Bank Limited by Share Ltd Shishi subbranch Pledgor: Riguan (Fujian) Machine Tools Co., Ltd. Registration number: 2013990000918 |
|
| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20151014 Granted publication date: 20110511 Pledgee: Industrial Bank Limited by Share Ltd Shishi subbranch Pledgor: Riguan (Fujian) Machine Tools Co., Ltd. Registration number: 2013990000918 |
|
| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20160308 Granted publication date: 20110511 |
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| RINS | Preservation of patent right or utility model and its discharge | ||
| PD01 | Discharge of preservation of patent |
Date of cancellation: 20160908 Granted publication date: 20110511 |
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| RINS | Preservation of patent right or utility model and its discharge | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110511 Termination date: 20171020 |