CN201826005U - Special workpiece running equipment matched for hot galvanizing - Google Patents
Special workpiece running equipment matched for hot galvanizing Download PDFInfo
- Publication number
- CN201826005U CN201826005U CN2010205981970U CN201020598197U CN201826005U CN 201826005 U CN201826005 U CN 201826005U CN 2010205981970 U CN2010205981970 U CN 2010205981970U CN 201020598197 U CN201020598197 U CN 201020598197U CN 201826005 U CN201826005 U CN 201826005U
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- frame
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Abstract
The utility model discloses special workpiece running equipment matched for hot galvanizing. Gear rollers (7) are sheathed at two ends of a roller shaft (E) of a translational frame (8) arranged on a frame (2), and are matched for transmission with racks (W) at the top surface of the frame (2); a translational reducer (10) on the translational frame (8) is connected with a translational chain wheel (19) of the roller shaft (E) through a translational chain (20); a hoist motor (9) is connected with a ball screw (6), and is matched with a screw shaft sleeve (12) of a hoist frame (11); a hoist guide wheel (21) is arranged on the hoist frame (11), and is matched with a guide rail of a vertical frame (5); two ends of the hoist frame (11) are provided with a clamping cylinder (13) to be connected with a clamping arm (4); an electric control cabinet (18) automatically controls the translational frame (8), the hoist frame (11) and the clamping cylinder (13) to move; and the clamping arm (4) drives a workpiece (G) to be put into a hot galvanizing pot, then arranges the workpiece (G) on a transmission rack (16) and transmits out the workpiece after the hot galvanizing is completed. The special workpiece running equipment matched for hot galvanizing is good in matched performance, and high in running efficiency.
Description
Technical field
The utility model relates to hot-galvanizing equipment, relates in particular to the running equipment of galvanized workpiece.
Background technology
At present domesticly be used for the metal works pot galvanize and generally adopt hot-galvanized cauldron, be heated to 450～500 ℃ and make the zinc in the pot dissolve into liquid, workpiece to be plated was immersed in the pot 2 minutes, again workpiece is proposed hot-galvanized cauldron, promptly finish behind the naturally cooling.Select the specification of hot-galvanized cauldron during application according to the size of workpiece, workpiece size is bigger, and the hot-galvanized cauldron of use is also big.Manual operation is adopted in the immersion of workpiece and proposition mostly; because the zinc bath temperature is more than 450 ℃; so the temperature of hot-galvanized cauldron top is very high; it is roasting bright to be subjected to high temperature when the workman operates, and particularly large-scale workpiece is lifted by many people, the bad grasp in dynamics and orientation; the splash galvanizing flux is through regular meeting's human body of burning; the unfavorable operator's health that works long hours, effort, time-consuming, dangerous, production efficiency are difficult to improve.
Summary of the invention
The purpose of this utility model just provides a kind of and the supporting workpiece dedicated operation device of hot-galvanizing equipment, and is easy and safe to operate, level of automation is high, improves the pot galvanize operating mode, saves manpower, reduces cost, and enhances productivity.
Task of the present utility model is finished like this: design the supporting special-purpose workpiece running equipment of a kind of pot galvanize, by translation mechanism is set on the frame, hoisting appliance, clamp mechanism, constitute with plating back transfer mechanism, automatically control by electrical control cabinet, frame is the rectangular frame of four upright supports, translation mechanism comprises roller shaft and the tooth roller that is installed on the pan carriage, the translation step-down gear, the translation sprocket wheel, the translation chain, hoisting appliance comprises the stand that is connected with pan carriage, lifting motor, ball-screw, lifting support, the guide wheel support plate, lifting idler pulley, the ball-screw top is connected with lifting motor, the middle part is sleeved on the lifting support, the stand outside is stretched out at the lifting support two ends, the lifting idler pulley that is installed on the guide wheel support plate cooperates with the stand side, clamp mechanism comprises that two clamping cylinders are installed in the lifting support two ends respectively, the clamping supporting plate that connects the bottom by clamp arm, plating back transfer mechanism comprises the conveying roller that is contained on the carriage, roll shaft, carry step-down gear, be arranged on frame one heel post inner edge.Frame top is double-deck rectangular frame, connect and compose by crossbeam and longeron, lower floor framework bottom surface connects column for four jiaos, the upper strata framework is connected with the lower floor framework by some poles, be provided with longitudinal rack, the longitudinal rack of upper strata framework cooperates with the tooth roller of pan carriage, and installing is some near switch on the longeron of tooth bar below.The pan carriage of translation mechanism is middle rectangle rack with some web plates in length and breadth, two ends installing bearing support, the roller shaft two ends are sleeved in the bearing support, projecting shaft bearing outside, end cover toothing roller, one end installing translation step-down gear, be connected with electrical control cabinet by wire harness, installing translation sprocket wheel is connected by the translation sprocket wheel of translation chain with roller shaft end suit on the output shaft of translation step-down gear.Two side stands of hoisting appliance connect lifting support, the inboard installing of stand is some near switch, lifting motor vertically is installed in the middle of the pan carriage, connect electrical control cabinet by wire harness, motor output shaft is connected with vertically downward ball-screw, and lifting support intermediary silk axle sleeve cooperates with ball-screw, and the stand outside is stretched out at the two ends of lifting support, install lifting idler pulley on the guide wheel support plate of stand and lifting support combining site, supporting with the stand side guide.Two clamping cylinders of clamp mechanism connect source of the gas by tracheae, are installed in respectively above the cylinder slideway of lifting support two ends, and by connecting rod connection clamp arm vertically downward, the bottom surface is for clamping supporting plate, the guide wheel support plate outside the inner fixedly connected stand of cylinder slideway.Fixing installing is some to bearing support on the carriage of plating back transfer mechanism, roll shaft two ends frame is contained in the bearing support, middle suit conveying roller, work support is inserted on the carriage between the roll shaft, the axle head suit transportation sprocket of roll shaft projecting shaft bearing one side, carriage one end is provided with the conveying step-down gear, connects electrical control cabinet by wire harness, suit transportation sprocket on the output shaft of conveying step-down gear is connected by the transportation sprocket of chain with each roll shaft end.During use, framework pillar of the present utility model is arranged on the hot-galvanized cauldron peripheral support, electrical control cabinet is arranged on the delivery end outside, frame plating back, top rectangular frame strip translation mechanism and hoisting appliance, clamp mechanism are positioned at the hot-galvanized cauldron top, plating back transfer mechanism is arranged on the hot-galvanized cauldron near side (ns), and the immersion plating frame is placed in the hot-galvanized cauldron.The operation electrical control cabinet is handled translation mechanism automatically and is moved to work rest to be plated top, and the lifting support of hoisting appliance descends, make the clamping supporting plate of clamp mechanism insert the workpiece below, it is up that control clamps cylinder again, drives the clamp arm clamping work pieces by connecting rod, and lifting support rises, translation mechanism drives workpiece translational motion to the hot-galvanized cauldron top, the lifting support of hoisting appliance descends, and workpiece is fallen on the immersion plating frame to the hot-galvanized cauldron, and lifting support gos up, pan carriage is returned work rest to be plated top, carries out next circulation.Pot galvanize finishes, electrical control cabinet is controlled pan carriage automatically and is moved to the hot-galvanized cauldron top, lifting support descends, clamp arm and clamping supporting plate clamp workpiece, lifting support rises, workpiece is proposed hot-galvanized cauldron, and pan carriage drives workpiece translational motion to transfer mechanism top, plating back, and workpiece is placed on the carriage.So recirculation until the whole immersion plating of workpiece are finished, is extracted into plating back transfer mechanism, and conveying roller rotates, and will plate finished piece(s) successively and be delivered to outside the frame, passes on and transports.
Manufacture experimently, test according to such scheme, prove of the present utility model rational in infrastructure, easy and safe to operate, coordination, the level of automation height, improve operating mode, avoided personal injury, saved manpower, reduced production cost, matching performance is good, and the running efficiency height has reached predetermined purpose preferably.
Description of drawings
Fig. 1 is an one-piece construction synoptic diagram of the present utility model;
Fig. 2 is a translation mechanism structural representation of the present utility model;
Fig. 3 is a hoisting appliance structural representation of the present utility model;
Fig. 4 is a clamp mechanism structural representation of the present utility model;
Fig. 5 is a plating of the present utility model back transfer mechanism structural representation.
Among the figure, 1-work rest to be plated, the 2-frame, 3-clamps supporting plate, 4-clamp arm, the 5-stand, 6-ball-screw, 7-tooth roller, 8-pan carriage, 9-lifting motor, 10-translation step-down gear, the 11-lifting support, 12-silk axle sleeve, 13-clamps cylinder, 14-immersion plating frame, the 15-conveying roller, the 16-carriage, 17-carries step-down gear, 18-electrical control cabinet, 19-translation sprocket wheel, 20-translation chain, 21-lifting idler pulley, 22-guide wheel support plate, the 23-connecting rod, 24-bearing, 25-roll shaft, 26-work support; F-column, G-workpiece, N-bearing support, W-tooth bar, S-wire harness, E-roller shaft, H-cylinder slideway, Q-tracheae, K-be near switch, L-transportation sprocket, T-chain, Z-base.
Embodiment
Below in conjunction with accompanying drawing enforcement of the present utility model is illustrated.
Consult Fig. 1, article four, column 1 is supported on the top with rectangular frame and forms frame 2, pan carriage 8 is arranged on frame 2 end faces, tooth roller 7 translation on the guide rail tooth bar W of frame 2 by two ends, pan carriage 8 intermediate vertical are provided with lifting motor 9, output shaft connects ball-screw 6, and translation step-down gear 10 is arranged on pan carriage 8 one ends.The stand 5 of hoisting appliance connects at center, pan carriage 8 two ends, and the bottom surface is a base plate, and lifting support 11 is sleeved in the stand 5, and intermediate filament axle sleeve 12 suits connect ball-screw 6, between base plate and pan carriage 8 along ball-screw 6 oscilaltions.Each installing of two ends that lifting support 11 stretches out stand 5 clamps cylinder 13, connects clamp arm 4 vertically downward, and the connection of clamp arm 4 bottom surfaces clamps supporting plate 3, workpiece G holder folder can be mentioned.Work rest 1 to be plated is arranged on frame 2 one sides, by carriage 16, conveying roller 15, carry the plating that step-down gear 17 forms after e Foerderanlage be arranged on frame 2 opposite sides, immersion plating frame 14 is arranged in the intermediary hot-galvanized cauldron.
Consult Fig. 2, the fixing installing in two ends bearing support N on the pan carriage 8 of translation mechanism, roller shaft E two ends are sleeved in the interior bearing of bearing support N, outer end installing tooth roller 7, cooperate with guide rail tooth bar W at frame 2 end faces, the inboard installing of the longeron below the tooth bar W is some near K switch.Intermediate vertical installing lifting motor 9, the one ends installing translation step-down gear 10 of pan carriage 8 connects electrical control cabinet 18 by wire harness S respectively.Lifting motor 9 output shafts connect vertical ball-screw 6, the output shaft suit translation sprocket wheel 19 of translation step-down gear 10, by the translation sprocket wheel 19 of translation chain 20 connection roller shaft E ends, drive translation sprocket wheel 19 and 7 rotations of tooth roller, make pan carriage 8 along frame 2 end face guide rail tooth bar W translations.
Consult Fig. 3, two side stands, 5 upper ends of hoisting appliance connect the two ends of pan carriage 8 respectively, ball-screw 6 is in the centre, the upper end connects lifting motor 9, connect electrical control cabinet 18 by wire harness S, the silk axle sleeve 12 at middle suit lifting support 11 middle parts, stand 5 outer ends are stretched out at lifting support 11 lower floor two ends, the guide wheel support plate 22 installing lifting idler pulleys 21 on both sides, end, upper strata, cooperate with 5 liang of side rails of stand, stand 5 inboard installings are some near K switch, and outside installing clamps cylinder 13, cylinder slideway H upper end connects guide wheel support plate 22, fixedly connected lifting support 11 ends, lower end.
Consult Fig. 4, the clamping cylinder 13 of clamp mechanism is installed in lifting support 11 and stretches out on the cylinder slideway H of stand 5 outer ends, connect source of the gas by tracheae Q, cylinder slideway H is inner upward to be connected and fixed with guide wheel support plate 22, downward fixedly connected lifting support 11 ends, outer end, the piston rod outer end that clamps cylinder 13 is by connecting rod 23 connections clamp arm 4. vertically downward
Consult Fig. 5, the carriage 16 of plating back transfer mechanism is erected on the bearing 24 by two channel-section steels and constitutes, the some bearing support N of fixing installing on the carriage 16, conveying roller 15 is sleeved on the roll shaft 25, the end is erected on the bearing support N, one side outer end suit is transportation sprocket L fixedly, be provided with V-arrangement work support 26 in the space between the conveying roller 15, one end of carriage 16 is provided with carries step-down gear 17, be installed on the base Z, output shaft suit transportation sprocket L is connected with the transportation sprocket L of each bar roll shaft 25 end by chain T.
Claims (6)
1. the supporting special-purpose workpiece running of pot galvanize is equipped, it is characterized in that by on the frame (2) translation mechanism being set, hoisting appliance, clamp mechanism, constitute with plating back transfer mechanism, by electrical control cabinet (18) control automatically, frame (2) is the rectangular frame that four columns (F) support, translation mechanism comprises roller shaft (E) and the tooth roller (7) that is installed on the pan carriage (8), translation step-down gear (10), translation sprocket wheel (19), translation chain (20), hoisting appliance comprises the stand (5) that is connected with pan carriage (8), lifting motor (9), ball-screw (6), lifting support (11), guide wheel support plate (22), lifting idler pulley (21), ball-screw (6) top is connected with lifting motor (9), the middle part is sleeved on the lifting support (11), stand (5) outside is stretched out at lifting support (11) two ends, the lifting idler pulley (21) that is installed on the guide wheel support plate (22) cooperates with stand (5) side, clamp mechanism comprises that two clamping cylinders (13) are installed in lifting support (11) two ends respectively, the clamping supporting plate (3) that connects the bottom by clamp arm (4), plating back transfer mechanism comprises the conveying roller (15) that is contained on the carriage (16), roll shaft (25), carry step-down gear (17), be arranged on frame (2) one heel post (F) inner edges.
2. according to the supporting special-purpose workpiece running equipment of the described pot galvanize of claim 1, it is characterized in that said frame (2) top is double-deck rectangular frame, connect and compose by crossbeam and longeron, lower floor framework bottom surface connects column (F) for four jiaos, the upper strata framework is connected with the lower floor framework by some poles, be provided with longitudinal rack (W), the longitudinal rack of upper strata framework (W) cooperates with the tooth roller (7) of pan carriage (8), and installing is some near switch (K) on the longeron of tooth bar (W) below.
3. according to the supporting special-purpose workpiece running equipment of the described pot galvanize of claim 1, the pan carriage (8) that it is characterized in that said translation mechanism is middle rectangle rack with some web plates in length and breadth, two ends installing bearing support (N), roller shaft (E) two ends are sleeved in the bearing support (N), end projecting shaft bearing (N) outside cover toothing roller (7), one end installing translation step-down gear (10), be connected with electrical control cabinet (18) by wire harness (S), installing translation sprocket wheel (19) is connected by the translation sprocket wheel (19) of translation chain (20) with roller shaft (E) end suit on the output shaft of translation step-down gear (10).
4. supporting with workpiece running equipment according to the described pot galvanize of claim 1, two side stands (5) that it is characterized in that said hoisting appliance connect lifting support (11), the inboard installing of stand (5) is some near switch (K), lifting motor (9) vertically is installed in the middle of the pan carriage (8), connect electrical control cabinet (18) by wire harness (S), motor output shaft is connected with vertically downward ball-screw (6), lifting support (11) intermediary silk axle sleeve (12) cooperates with ball-screw (6), stand (5) outside is stretched out at the two ends of lifting support (11), stand (5) is gone up installing lifting idler pulley (21) with the guide wheel support plate (22) of lifting support (11) combining site, and is supporting with stand (5) side guide.
5. according to the supporting special-purpose workpiece running equipment of the described pot galvanize of claim 1, two that it is characterized in that said clamp mechanism clamp cylinder (13) by tracheae (Q) connection source of the gas, be installed in respectively above lifting support (11) the two ends cylinder slideways (H), by connecting rod (23) connection clamp arm (4) vertically downward, the bottom surface is for clamping supporting plate (3), the guide wheel support plate (22) in the inner fixedly connected stand of cylinder slideway (H) (5) outside.
6. according to the supporting special-purpose workpiece running equipment of the described pot galvanize of claim 1, the upward fixing installing of carriage (16) that it is characterized in that said plating back transfer mechanism is some to bearing support (N), roll shaft (25) two ends frame is contained in the bearing support (N), middle suit conveying roller (15), work support (26) is inserted on the carriage (16) between the roll shaft (25), the axle head suit transportation sprocket (L) of roll shaft (25) projecting shaft bearing (N) side, carriage (16) one ends are provided with carries step-down gear (17), connect electrical control cabinet (18) by wire harness (S), suit transportation sprocket (L) on the output shaft of conveying step-down gear (17) is connected by the transportation sprocket (L) of chain (T) with each roll shaft (25) end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205981970U CN201826005U (en) | 2010-10-29 | 2010-10-29 | Special workpiece running equipment matched for hot galvanizing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205981970U CN201826005U (en) | 2010-10-29 | 2010-10-29 | Special workpiece running equipment matched for hot galvanizing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201826005U true CN201826005U (en) | 2011-05-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205981970U Expired - Fee Related CN201826005U (en) | 2010-10-29 | 2010-10-29 | Special workpiece running equipment matched for hot galvanizing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201826005U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527984A (en) * | 2012-01-18 | 2012-07-04 | 秦皇岛兴龙轮毂有限公司 | Cooling manipulator for production of vehicle wheel hub |
| CN105039888A (en) * | 2015-07-09 | 2015-11-11 | 北京钢研新冶精特科技有限公司 | Hot galvanizing system and hot galvanizing method |
| CN105925926A (en) * | 2016-06-21 | 2016-09-07 | 桐乡市桐德电力配件有限公司 | Galvanization lifting equipment |
| CN108950449A (en) * | 2018-08-23 | 2018-12-07 | 广东龙甲奥通机器人有限公司 | Full-automatic zinc hot-dip production line and method |
| CN110343985A (en) * | 2019-07-16 | 2019-10-18 | 四川振鸿钢制品有限公司 | A kind of round tube galvanizing rig |
| CN110923796A (en) * | 2019-12-25 | 2020-03-27 | 东阳华锐通讯科技有限公司 | Mobile elevator for galvanizing of steel parts for power equipment |
-
2010
- 2010-10-29 CN CN2010205981970U patent/CN201826005U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527984A (en) * | 2012-01-18 | 2012-07-04 | 秦皇岛兴龙轮毂有限公司 | Cooling manipulator for production of vehicle wheel hub |
| CN102527984B (en) * | 2012-01-18 | 2014-08-06 | 秦皇岛兴龙轮毂有限公司 | Cooling manipulator for production of vehicle wheel hub |
| CN105039888A (en) * | 2015-07-09 | 2015-11-11 | 北京钢研新冶精特科技有限公司 | Hot galvanizing system and hot galvanizing method |
| CN105925926A (en) * | 2016-06-21 | 2016-09-07 | 桐乡市桐德电力配件有限公司 | Galvanization lifting equipment |
| CN105925926B (en) * | 2016-06-21 | 2018-06-12 | 青岛永祥和环保科技有限公司 | A kind of zinc-plated hanging device |
| CN108950449A (en) * | 2018-08-23 | 2018-12-07 | 广东龙甲奥通机器人有限公司 | Full-automatic zinc hot-dip production line and method |
| CN110343985A (en) * | 2019-07-16 | 2019-10-18 | 四川振鸿钢制品有限公司 | A kind of round tube galvanizing rig |
| CN110343985B (en) * | 2019-07-16 | 2021-08-10 | 四川振鸿钢制品有限公司 | Round tube galvanizing device |
| CN110923796A (en) * | 2019-12-25 | 2020-03-27 | 东阳华锐通讯科技有限公司 | Mobile elevator for galvanizing of steel parts for power equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110511 Termination date: 20151029 |
|
| EXPY | Termination of patent right or utility model |