CN201799365U - Flaw detection cleaning and spray painting production system for coupler yoke - Google Patents
Flaw detection cleaning and spray painting production system for coupler yoke Download PDFInfo
- Publication number
- CN201799365U CN201799365U CN201020530674XU CN201020530674U CN201799365U CN 201799365 U CN201799365 U CN 201799365U CN 201020530674X U CN201020530674X U CN 201020530674XU CN 201020530674 U CN201020530674 U CN 201020530674U CN 201799365 U CN201799365 U CN 201799365U
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- tail frame
- hook tail
- cylinder
- blanking
- flaw detection
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Abstract
The utility model discloses a flow detection cleaning and spray painting production system for coupler yoke, which comprises a flaw detection machine, a preheating chamber, a spray painting chamber and a drying chamber, wherein, the flow detection cleaning and spray painting production system for coupler yoke further comprise the following components: an annular conveying device which passes through the preheating chamber, the spray painting chamber and the drying chamber; a material feeding stepping device which is provided at the edge of the annular conveying device at an inlet side of the preheating chamber and passes through an operation station of a shot blasting machine and an operation station of the flaw detection machine; a material feeding device which is provided at the edge of a material feeding position and is provided below the annular conveying device; a material discharging device which is provided below the annular conveying device and is provided between an outlet of the drying chamber and the material feeding device; a material discharging stepping device which is provided at an edge of the material discharging device; and an electrical control system which is connected with the annular conveying device, the material feeding stepping device, the material feeding device, the material discharging device and the material discharging stepping device.
Description
Technical field
The utility model relates to the production technology of hook tail frame, relates in particular to a kind of hook tail frame cleaning flaw detection spraying production system.
Background technology
Hook tail frame is the attaching parts of rail truck.Last procedure of forging hook tail frame is cleaning flaw detection spraying.
In the prior art, the equipment of cleaning flaw detection spray-painting production line comprises overhead traveling crane, shot-blasting machine, defectoscope, preheating chamber, paint spray booth, drying chamber.
During the operation of cleaning flaw detection spray-painting production line, adopt overhead traveling crane or single-beam earlier, the goods district storage place handling hook tail frame in factory building is given the shot-blasting machine material loading.The hook tail frame in storage place, goods district is stored to storing the place by the overhead traveling crane handling.
Hook tail frame temporarily is stored in storage place in the factory building behind shot-blasting machine ball blast light decorations.
Afterwards, adopt overhead traveling crane or single-beam from the storage place, handling is given the defectoscope material loading through the hook tail frame of ball blast, with the special-purpose defectoscope of forging hook tail frame the hook tail frame through ball blast is detected a flaw.
Through flaw detection, adopt overhead traveling crane or single-beam from the defectoscope blanking no problem hook tail frame, be temporarily stored in storage place, flaw detection certified products district in the factory building.
Then, adopt overhead traveling crane or single-beam from storage place, flaw detection certified products district, the qualified hook tail frame of handling flaw detection is given the spray-painting production line material loading.
On the spray-painting production line, hook tail frame is earlier in the preheating chamber preheating, and employing manually sprays hook tail frame in the paint spray booth after the preheating, and dry at drying chamber the spraying back, after the oven dry, adopts overhead traveling crane or single-beam to hang blanking and store to the finished product district.
The defective that prior art exists is: the each material loading of hook tail frame all needs from storage place handling, also need handling to storing the place after the blanking, handling is frequent, causes that operation takes up room greatly, production efficiency is low, and the front and back operation is unbalanced, the accumulation of product in the middle of easily causing.
The utility model content
The utility model provides a kind of hook tail frame cleaning flaw detection spraying production system, problems such as the hook tail frame production efficiency that exists in the prior art is low in order to solve, centre product accumulation.
The utility model provides a kind of hook tail frame cleaning flaw detection spraying production system, comprises defectoscope, preheating chamber, paint spray booth, drying chamber, wherein, also comprises:
Circular conveyor runs through described preheating chamber, paint spray booth, drying chamber, is used for hook tail frame is delivered into described preheating chamber, paint spray booth, drying chamber in turn;
The material loading step device, be positioned at the avris of described circular conveyor of the entrance side of described preheating chamber, run through the operation position of described shot-blasting machine, the operation position of described defectoscope, be used for hook tail frame is delivered to last material level on described defectoscope, the described material loading step device successively;
Feeding device is positioned at the described avris of going up material level, and is positioned at the below of described circular conveyor, is used for the hook tail frame on the described upward material level is placed on the described circular conveyor of top;
Blanking device is positioned at the below of described circular conveyor, and between the outlet and described feeding device of described drying chamber, is used to take off the hook tail frame of drying through described preheating chamber preheating, paint spray booth's spraying, drying chamber on the described circular conveyor;
The blanking step device is positioned at the avris of described blanking device, and the hook tail frame that is used for that described blanking device is taken off is carried and rolled off the production line;
Electric control system, link to each other with described circular conveyor, material loading step device, feeding device, blanking device and blanking step device, be used to control the operation of described circular conveyor, material loading step device, feeding device, blanking device and blanking step device.
Aforesaid hook tail frame cleaning flaw detection spraying production system, wherein, described circular conveyor can comprise annular endless-walk band and be suspended on hook on the described annular endless-walk band.
Described material loading step device can comprise that first support member reaches the first roll step forward (FWD) by described first supports support.
Described feeding device can comprise the first lifting cylinder, first bracing frame, promote first telescopic cylinder that cylinder is connected by described first bracing frame support and with described first; Described first telescopic cylinder is provided with the first clamping cylinder near an end of described material loading step device, and the end that described first telescopic cylinder deviates from described material loading step device is provided with the first upset cylinder.
Described blanking device can comprise the second lifting cylinder, second bracing frame, promote second telescopic cylinder that cylinder is connected by described second bracing frame support and with described second; Described second telescopic cylinder is provided with the second clamping cylinder near an end of described blanking step device, and the end that described second telescopic cylinder deviates from described blanking step device is provided with the second upset cylinder.
Described blanking step device can comprise that second support member reaches the second roll step forward (FWD) by described second supports support.
Described electric control system can be the PLC controls system.
The hook tail frame cleaning flaw detection spraying production system that the utility model provides, by electric control system control circular conveyor, the material loading step device, feeding device, blanking device, the blanking step device carries hook tail frame to defectoscope in order, preheating chamber, the paint spray booth, drying chamber, make hook tail frame behind the production line that is provided by handling to the utility model, just can finish flaw detection in proper order, spraying, operations such as oven dry, after obtaining finished product, just rolled off the production line by handling, realized the automatic loading/unloading of forging hook tail frame, the less important work face and the workpiece handling frequency have been reduced, in the middle of having avoided in the prior art accumulation of product and frequently on roll off the production line and cause colliding with of workpiece, improve production efficiency and product quality, saved human cost.
Description of drawings
The hook tail frame cleaning flaw detection spraying production system schematic diagram that Fig. 1 provides for the utility model embodiment;
First clamp the schematic diagram that the cylinder reach connects material in the structural representation of circular conveyor, material loading step device and feeding device and the feeding device in the hook tail frame cleaning flaw detection spraying production system that Fig. 2 A provides for the utility model embodiment;
Fig. 2 B is the schematic diagram that moves behind the first clamping cylinder band material among Fig. 2 A;
Fig. 2 C is the schematic diagram of the first clamping cylinder band material rotation among Fig. 2 B;
Fig. 2 D is for moving the schematic diagram of suspension member on the first clamping cylinder band material among Fig. 2 C;
Fig. 3 sprays the cylinder annexation schematic diagram in the feeding device in the production system for the hook tail frame cleaning flaw detection that the utility model embodiment provides;
Second schematic diagram that clamps cylinder clamping hook tail frame in the structural representation of circular conveyor, blanking step device and blanking device and the blanking device in the hook tail frame cleaning flaw detection spraying production system that Fig. 4 A provides for the utility model embodiment;
Fig. 4 B clamps the schematic diagram that cylinder band material moves down for second among Fig. 4 A;
Fig. 4 C is the schematic diagram that second among Fig. 4 B clamps the rotation of cylinder band material;
Fig. 4 D is the schematic diagram that second among Fig. 4 C clamps cylinder band material reach blowing.
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with the accompanying drawing among the utility model embodiment, technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the utility model protection.
With Fig. 1～Fig. 4 D is that example describes.
As shown in Figure 1, hook tail frame cleaning flaw detection spraying production system comprises that cantilever hangs, balance crane, shot-blasting machine 1, the special-purpose defectoscope 2 of forging hook tail frame, preheating chamber 3, paint spray booth 4, drying chamber 5, circular conveyor 10, material loading step device 20, feeding device 30, blanking device 40, blanking step device 50 and electric control system (not shown), wherein, cantilever hangs with the setting and the course of work of balance crane same as the prior art, so do not illustrate in the drawings.
Material loading step device 20 is positioned at the avris of circular conveyor 10 of the entrance side of preheating chamber 3, the operation position of running through the special-purpose defectoscope 2 in operation position, forging hook tail frame of shot-blasting machine 1 is used for hook tail frame is delivered to last material level on the special-purpose defectoscope 2 of forging hook tail frame, the material loading step device successively.
Electric control system links to each other with circular conveyor 10, material loading step device 20, feeding device 30, blanking device 40 and blanking step device 50, is used to control the operation of circular conveyor 10, material loading step device 20, feeding device 30, blanking device 40 and blanking step device 50.
Above-mentioned whole production line can be divided into two stepping production lines.
Article one the stepping production line by cantilever hang, the special-purpose defectoscope 2 of shot-blasting machine 1, material loading step device 20, forging hook tail frame is formed, is flaw detection and spray-painting production line material loading, and expects the blanking station of the defective work of detecting a flaw under the defective work that will detect a flaw.
Second stepping production line is hung and is formed by feeding device 30, circular conveyor 10, preheating chamber 3, paint spray booth 4, drying chamber 5, blanking device 40, blanking step device 50, cantilever, be used for hook tail frame is carried out spray treatment, and to the finished product blanking, the workpiece that causes to avoid having little time handling is piled up.
As shown in Figure 1, hang by cantilever the handling of hook tail frame be placed on the material loading step device 20 to shot-blasting machine 1 ball blast at production line material loading station place.
Material loading step device 20 is detected a flaw the operation position that hook tail frame at first is transported to the special-purpose defectoscope 2 of forging hook tail frame, the underproof hook tail frame of detecting a flaw is balanced handling and rolls off the production line, the hook tail frame of detecting a flaw qualified stays on material loading step device 20, be transported to material level, treat that feeding device 30 places it on the circular conveyor 10.
Shown in Fig. 2 A, circular conveyor 10 comprises annular endless-walk band 11 and is suspended on hook 12 on the annular endless-walk band.Hook 12 is used for hook hook tail frame, and annular endless-walk band 11 rotates under the control of electric control system, drives hook 12 and links up with hook tail frame operation on 12, realizes the conveying of hook tail frame.
Material loading step device 20 comprises first support member 21 and the first roll step forward (FWD) 22 that is supported by first support member 21.The first roll step forward (FWD) 22 is pressed the direction rolling-operation of arrow F2 among Fig. 1 under the control of electric control system, the hook tail frame that drives carrying moves ahead, and realizes the conveying of hook tail frame.
Cylinder annexation in the feeding device 30 as shown in Figure 3, first promotes cylinder 35 is connected on first telescopic cylinder 32 by promoting chain sling 36, control the lifting of first telescopic cylinder 32, thereby drive first and clamp the lifting of cylinder 31, as make 31 grippings of the first clamping cylinder behind hook tail frame, rise to the position that hook tail frame can be hooked into hook 12.
When material level has hook tail frame on material loading step device 20, first telescopic cylinder 32 makes first to clamp the direction that cylinder 31 prolongs arrow F1, moves forward to the last material level of material loading step device 20, and extends the inner space of hook tail frame, first clamps cylinder 31 stretches up and down, with the hook tail frame clamping at last material level place.
Shown in Fig. 2 B, behind the first clamping cylinder, the 31 clamp hook tail frames, first telescopic cylinder 32 shrinks, and makes first to clamp the below that cylinder 31 is retracted into circular conveyor 10.
Shown in Fig. 2 C, the first upset cylinder, 33 upsets, first telescopic cylinder 32 drives first and clamps cylinder 31 upsets, makes the hook tail frame that clamps cylinder 31 grippings of winning be upright state.
Simultaneously, the upwards material level direction reach of rolling of the first roll step forward (FWD) 22 drives the next hook tail supreme material level place of frameing shift, and stops to roll.After the hook tail frame at last material level place was taken away by the first clamping cylinder 31 once more, material loading step device 20 continued to roll.
Shown in Fig. 2 D, first promotes air cylinder lifting first clamps the position that cylinder 31 to the top of hook tail frame can get at hook 12, and first telescopic cylinder 32 makes first to clamp cylinder 31 reaches once more, and the top of hook tail frame is located on the hook 12.
Afterwards, first clamps cylinder 31 unclamps, and retreats under the effect of first telescopic cylinder 32, withdraws from the inner space of hook tail frame, finishes the material loading operation to circular conveyor 10.
Whenever after being hooked into a hook tail frame on the circular conveyor 10, to the direction of preheating chamber 3 distance that moves ahead.This distance is two distances between the adjacent hook 12.A hook tail of hook frame on each hook 12, along with the continuous increase of the hook tail frame of hook on the circular conveyor 10, annular endless-walk band 11 is constantly to the reach of preheating chamber 3 directions, and arrives finally that preheating chamber 3 preheatings, paint spray booth 4 are sprayed paint, drying chamber 5 oven dry.
When the continuation of the hook tail frame of hook on the circular conveyor 10 increases, under the drive of annular endless-walk band 11, shift out drying chamber 5 gradually at the hook tail frame of drying chamber 5 oven dry, arrive the top of blanking device 40.
Shown in Fig. 4 A, blanking device 40 comprises the second lifting cylinder (not shown among Fig. 4 A), second bracing frame 44, promotes second telescopic cylinder 42 that cylinder is connected by 44 supports of second bracing frame and with second; Second telescopic cylinder 42 is provided with the second clamping cylinder (not shown among Fig. 4 A) near an end of blanking step device 50, and the end that second telescopic cylinder 42 deviates from blanking step device 50 is provided with the second upset cylinder 43.
Blanking step device 50 comprises second support member 51 and the second roll step forward (FWD) 52 that is supported by second support member 51.
When hanging with hook tail frame on the hook 12 of blanking device 40 circular conveyor 10 up, second promotes cylinder control second clamps the horizontal line that cylinder 41 (shown in Fig. 4 C) rises to place, hook tail frame inner space, second telescopic cylinder 42 drives second and clamps the cylinder reach, is positioned at the inner space of hook tail frame to the second clamping cylinder.Second clamps cylinder stretchs out clamp hook tail frame.
Shown in Fig. 4 B, behind the second clamping cylinder, the 41 clamp hook tail frames, second telescopic cylinder 42 drives the second clamping cylinder and retreats, and second promotes cylinder control second clamps cylinder, drops to the parallel position of the second roll step forward (FWD), 52 upper surfaces with blanking step device 50.
Shown in Fig. 4 C, it is the horizontal positioned state that the second upset cylinder, 43 controls, the second clamping cylinder 41 rotates to hook tail frame.
Shown in Fig. 4 D, hook tail frame is reversed to behind the horizontal positioned state, second telescopic cylinder 42 drives second and clamps cylinder 41 reaches, make hook tail frame arrive the following material level of blanking step device 50, second clamps cylinder 41 shrinks, unclamp hook tail frame, second telescopic cylinder 42 drives the second clamping cylinder 41 and returns to original position, finishes the blanking operation of hook tail frame from circular conveyor 10.
Blanking step device 50 is when down the material level place is placed with hook tail frame, and the second roll step forward (FWD) 52 press arrow F3 direction rolling among Fig. 1, and hook tail frame is moved in the radius that second stepping production line upper cantilever hangs
At last, the cantilever on the second stepping production line hangs, and also is that the cantilever at production line blanking station place shown in Figure 1 hangs, and the hook tail frame handling on the blanking step device 50 is stored the place to finished product, the operation of rolling off the production line of the production line of finishing hook tail frame.
Electric control system can be programmable logic controller (PLC) (Program Logic Controller, PLC) control system.The work tempo of circular conveyor 10, material loading step device 20, feeding device 30, blanking device 40, blanking step device 50 can be controlled to be 6 minutes/, a hook tail frame be reached the standard grade in promptly per 6 minutes, a hook tail frame rolls off the production line simultaneously.
Production line is provided with a plurality of near gauge tap, provides control signal to PLC, and PLC carries out process control, and the control that whole production line has each action all has safeguard protection and safety interlock function, also can carry out manually debugging separately.
Above-mentioned hook tail frame cleaning flaw detection spraying production system has realized the automation of process of cleaning ball blast, flaw detection, the spraying of hook tail frame, reduced the process of the middle product loading and unloading that exist in the prior art, need not the intermediate storage place, improved production efficiency, shortened the whole flow process that product is delivered for a check to finished product from the cleaning ball blast, made that the time of staying of workpiece is the shortest, and, reduce the auxiliary operation personnel, saved human cost.
The cleaning flaw detection that can finish 13 type forging hook tail frames, 16/17 type forging hook tail frame through evidence sprays, and.Whole production line only needs 5 operators.
It should be noted that at last: above embodiment only in order to the explanation the technical solution of the utility model, is not intended to limit; Although the utility model is had been described in detail with reference to previous embodiment, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of each embodiment technical scheme of the utility model.
Claims (7)
1. a hook tail frame cleaning flaw detection spraying production system comprises defectoscope, preheating chamber, paint spray booth, drying chamber, it is characterized in that, also comprises:
Circular conveyor runs through described preheating chamber, paint spray booth, drying chamber, is used for hook tail frame is delivered into described preheating chamber, paint spray booth, drying chamber in turn;
The material loading step device, be positioned at the avris of described circular conveyor of the entrance side of described preheating chamber, run through the operation position of described shot-blasting machine, the operation position of described defectoscope, be used for hook tail frame is delivered to last material level on described defectoscope, the described material loading step device successively;
Feeding device is positioned at the described avris of going up material level, and is positioned at the below of described circular conveyor, is used for the hook tail frame on the described upward material level is placed on the described circular conveyor of top;
Blanking device is positioned at the below of described circular conveyor, and between the outlet and described feeding device of described drying chamber, is used to take off the hook tail frame of drying through described preheating chamber preheating, paint spray booth's spraying, drying chamber on the described circular conveyor;
The blanking step device is positioned at the avris of described blanking device, and the hook tail frame that is used for that described blanking device is taken off is carried and rolled off the production line;
Electric control system, link to each other with described circular conveyor, material loading step device, feeding device, blanking device and blanking step device, be used to control the operation of described circular conveyor, material loading step device, feeding device, blanking device and blanking step device.
2. hook tail frame according to claim 1 cleaning flaw detection spraying production system is characterized in that, described circular conveyor comprises annular endless-walk band and is suspended on hook on the described annular endless-walk band.
3. hook tail frame cleaning flaw detection spraying production system according to claim 1 is characterized in that described material loading step device comprises that first support member reaches the first roll step forward (FWD) by described first supports support.
4. hook tail frame cleaning flaw detection spraying production system according to claim 1, it is characterized in that described feeding device comprises the first lifting cylinder, first bracing frame, promotes first telescopic cylinder that cylinder is connected by described first bracing frame support and with described first; Described first telescopic cylinder is provided with the first clamping cylinder near an end of described material loading step device, and the end that described first telescopic cylinder deviates from described material loading step device is provided with the first upset cylinder.
5. hook tail frame cleaning flaw detection spraying production system according to claim 4, it is characterized in that described blanking device comprises the second lifting cylinder, second bracing frame, promotes second telescopic cylinder that cylinder is connected by described second bracing frame support and with described second; Described second telescopic cylinder is provided with the second clamping cylinder near an end of described blanking step device, and the end that described second telescopic cylinder deviates from described blanking step device is provided with the second upset cylinder.
6. hook tail frame cleaning flaw detection spraying production system according to claim 3 is characterized in that described blanking step device comprises that second support member reaches the second roll step forward (FWD) by described second supports support.
7. according to each described hook tail frame cleaning flaw detection spraying production system of claim 1-6, it is characterized in that described electric control system is the PLC controls system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020530674XU CN201799365U (en) | 2010-09-14 | 2010-09-14 | Flaw detection cleaning and spray painting production system for coupler yoke |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020530674XU CN201799365U (en) | 2010-09-14 | 2010-09-14 | Flaw detection cleaning and spray painting production system for coupler yoke |
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| Publication Number | Publication Date |
|---|---|
| CN201799365U true CN201799365U (en) | 2011-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201020530674XU Expired - Fee Related CN201799365U (en) | 2010-09-14 | 2010-09-14 | Flaw detection cleaning and spray painting production system for coupler yoke |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105032669A (en) * | 2015-07-07 | 2015-11-11 | 高文梅 | Baked paint spraying equipment automatic system |
| CN105059889A (en) * | 2015-08-19 | 2015-11-18 | 苏州达力客自动化科技有限公司 | Operating method for automatic workpiece turnover production line equipment |
| CN107287541A (en) * | 2017-08-09 | 2017-10-24 | 常州市左贤机械制造有限公司 | A kind of galvanizing Automated production line device |
| CN107963432A (en) * | 2018-01-08 | 2018-04-27 | 南通奥普机械工程有限公司 | The automatic upper and lower pieces device of automation paint production line |
| CN108940692A (en) * | 2018-08-03 | 2018-12-07 | 厦门毅成兴工贸有限公司 | A kind of metal frame Full-automatic baking varnish assembly line |
| CN112691866A (en) * | 2020-12-18 | 2021-04-23 | 淮北龙图铝材有限公司 | Electrostatic spraying method for aluminum alloy building profile powder coating |
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2010
- 2010-09-14 CN CN201020530674XU patent/CN201799365U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105032669A (en) * | 2015-07-07 | 2015-11-11 | 高文梅 | Baked paint spraying equipment automatic system |
| CN105059889A (en) * | 2015-08-19 | 2015-11-18 | 苏州达力客自动化科技有限公司 | Operating method for automatic workpiece turnover production line equipment |
| CN107287541A (en) * | 2017-08-09 | 2017-10-24 | 常州市左贤机械制造有限公司 | A kind of galvanizing Automated production line device |
| CN107287541B (en) * | 2017-08-09 | 2024-02-13 | 常州市左贤机械制造有限公司 | Automatic assembly line equipment of hot-galvanize |
| CN107963432A (en) * | 2018-01-08 | 2018-04-27 | 南通奥普机械工程有限公司 | The automatic upper and lower pieces device of automation paint production line |
| CN108940692A (en) * | 2018-08-03 | 2018-12-07 | 厦门毅成兴工贸有限公司 | A kind of metal frame Full-automatic baking varnish assembly line |
| CN108940692B (en) * | 2018-08-03 | 2020-05-05 | 厦门毅成兴工贸有限公司 | Full-automatic baking finish assembly line for metal frame |
| CN112691866A (en) * | 2020-12-18 | 2021-04-23 | 淮北龙图铝材有限公司 | Electrostatic spraying method for aluminum alloy building profile powder coating |
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Granted publication date: 20110420 Termination date: 20140914 |
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