CN201774399U - Automatic production line of cast-aluminum rotors - Google Patents
Automatic production line of cast-aluminum rotors Download PDFInfo
- Publication number
- CN201774399U CN201774399U CN2010202347555U CN201020234755U CN201774399U CN 201774399 U CN201774399 U CN 201774399U CN 2010202347555 U CN2010202347555 U CN 2010202347555U CN 201020234755 U CN201020234755 U CN 201020234755U CN 201774399 U CN201774399 U CN 201774399U
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- China
- Prior art keywords
- cast
- automatic
- rotating disk
- jump ring
- cleaning
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Abstract
The utility model discloses an automatic production line of cast-aluminum rotors. The automatic production line comprises a cast-aluminum rotor after in-shaft rough machining and finish machining and an oblique orbit enabling the cast-aluminum rotor to freely roll in the unpowered oblique orbit, wherein an automatic cleaning mechanism, an automatic painting mechanism and an automatic clamp spring loading mechanism are arranged on the oblique orbit in sequence and mounted on a machine frame. The automatic production line for cast-aluminum rotors provided by the utility model can greatly reduce manpower and material, is the first automatic equipment capable of achieving full-automatic processing and production of cast-aluminum rotors at home; meanwhile, the automatic production line can realize on-line automatic cleaning, painting and clamp spring loading, improves the production efficiency of each processing factory, and lowers the manufacturing cost.
Description
Technical field
The utility model relates to apparatus for cast-aluminium rotor of electric machine, specifically is meant a kind of cast-aluminum rotor automatic production line.
Background technology
Apparatus for cast-aluminium rotor of electric machine is to adopt the casting of self-control centrifugal rotor aluminium casting machine.After the cast-aluminum rotor after the casting is being gone into axle, fine finishining, fine finishining processing, also need to carry out process operations such as removing surface, mopping and last jump ring, present cleaning, mopping and last jump ring in cast-aluminum rotor production now the cleaning brush of each electrical machinery plant's rotor of the whole nation paint that jump ring is most of just uses manual operation, can not realize automated production, waste great amount of manpower and material resources.
The utility model content
The problem that the utility model need solve provides that a kind of on-line automaticization cleared up, mopping, go up the cast-aluminum rotor automatic production line of jump ring operation.
To achieve these goals, the utility model is designed a kind of cast-aluminum rotor automatic production line, comprise through go into cast-aluminum rotor after a roughing and fine finishining are handled and the oblique orbit that cast-aluminum rotor is freely rolled in unpowered oblique rail, be sequentially provided with on the oblique orbit automatic cleaning mechanism, automatically mopping mechanism and automatically on jump ring mechanism, described automatic cleaning mechanism, mopping mechanism and go up jump ring mechanism automatically and be installed on the frame automatically.
As improvement of the present utility model: described oblique orbit is a two-orbit.
Further improve as the utility model: the gradient of described oblique orbit is 2～40 degree.
Automatic cleaning mechanism described in the utility model comprises the cleaning rotating disk, recess, symmetry axis, buncher, arc pressuring plate, motor, rotating band, clean-up wheel, blowing nozzle and cleaning inductive switch, the cleaning rotating disk is arranged on the frame, under the drive of buncher, clear up dial rotation, the cleaning rotating disk is provided with the recess that cast-aluminum rotor is entered, recess is provided with symmetry axis, above the cleaning rotating disk, be provided with a plurality of arc pressuring plates and clean-up wheel, arc pressuring plate is provided with the rotating band by driven by motor, also be provided with blowing nozzle in the rotating disk side, blowing nozzle is connected with the cleaning inductive switch.
Described automatic mopping mechanism comprises has taken off frame, cylinder, mopping inductive switch, motor, knurled wheel, mopping head, has taken off frame and has been connected with the mopping inductive switch with cylinder respectively, and motor is connected with knurled wheel, and the mopping head is arranged on the knurled wheel.
The described jump ring mechanism of going up automatically comprises jump ring rotating disk, bayonet socket, holder rail, buncher, goes up jump ring inductive switch, location cylinder, last jump ring rotating disk is arranged on the frame and with buncher and is connected, be provided with bayonet socket at last jump ring rotating disk, the holder rail is arranged at the jump ring rotating disk, and last jump ring rotating disk is connected with cylinder with last jump ring inductive switch respectively.
The utility model cast-aluminum rotor automatic production line can reduce manpower and materials in a large number, is the domestic first automation equipment that can satisfy full-automatic processing cast-aluminum rotor.The utility model cast-aluminum rotor automatic production line can improve the production efficiency of each processing factory simultaneously, reduces production costs.
Description of drawings:
Fig. 1 is the structural representation of the utility model cast-aluminum rotor automatic production line.
Number in the figure: 1 is automatic cleaning mechanism, 2 is automatic mopping mechanism, 3 is to go up jump ring mechanism automatically, 4 is frame, 5 bunchers, 11 are the cleaning rotating disk, 12 is recess, 13 is symmetry axis, 15 is arc pressuring plate, 16 is motor, 17 is rotating band, 18 is clean-up wheel, 19 is blowing nozzle, 20 are the cleaning inductive switch, 21 for having taken off frame, 22 is cylinder, 23 are the mopping inductive switch, 24 is motor, 25 is knurled wheel, 26 are the mopping head, 31 is last jump ring rotating disk, 32 is bayonet socket, 33 are the holder rail, 35 is last jump ring inductive switch, 36 are the location cylinder.
Embodiment
For the ease of those skilled in the art's understanding, structural principle of the present utility model is described in further detail below in conjunction with specific embodiment and accompanying drawing:
As shown in Figure 1, a kind of embodiment of cast-aluminum rotor automatic production line.It comprises the oblique orbit 10 that the cast-aluminum rotor 4 after the aluminium casting machine casting is freely rolled into, be sequentially provided with on the oblique orbit 10 automatic cleaning mechanism 1, automatically mopping mechanism 2 and automatically on jump ring mechanism 3, described automatic cleaning mechanism 1, mopping mechanism 2 and go up jump ring mechanism 3 automatically and be installed on the frame 6 automatically.Described in the present embodiment oblique orbit 10 is a two-orbit, and the gradient of described oblique orbit 10 is 6 degree.
Described automatic cleaning mechanism 1 comprises cleaning rotating disk 11, recess 12, symmetry axis 13, buncher 5, arc pressuring plate 15, motor 16, rotating band 17, clean-up wheel 18, blowing nozzle 19 and cleaning inductive switch 20, cleaning rotating disk 11 is arranged on the frame 6, cleaning rotating disk 11 rotates under the drive of buncher 5, cleaning rotating disk 11 is provided with the recess 12 that cast-aluminum rotor 4 is entered, recess 12 is provided with symmetry axis 13, above cleaning rotating disk 11, be provided with a plurality of arc pressuring plates 15 and clean-up wheel 18, arc pressuring plate 15 is provided with the rotating band 17 that is driven by motor 16, also be provided with blowing nozzle 19 in the rotating disk side, blowing nozzle 19 is connected with cleaning inductive switch 20.
Described automatic mopping mechanism 2 comprises has taken off frame 21, cylinder 22, mopping inductive switch 23, motor 24, knurled wheel 25, mopping 26, having taken off frame 21 is connected with mopping inductive switch 23 with cylinder 22 respectively, motor 24 is connected with knurled wheel 25, and mopping 26 is arranged on the knurled wheel 25.
The described jump ring mechanism 3 of going up automatically comprises jump ring rotating disk 31, bayonet socket 32, holder rail 33, buncher 5, goes up jump ring inductive switch 35, location cylinder 36, last jump ring rotating disk 31 is arranged on the frame 6 and with buncher 5 and is connected, be provided with bayonet socket 32 at last jump ring rotating disk 31, holder rail 33 is arranged at jump ring rotating disk 31, and last jump ring rotating disk 31 is connected with cylinder 36 with last jump ring inductive switch 35 respectively.
The course of work of the present utility model is as follows: cast-aluminum rotor 4 is that 6 oblique orbits 10 of spending slide into the symmetry axis 13 in cleaning rotating disk 11 recesses 12 along the degree gradient, cleaning rotating disk 11 moves in a circle under buncher 5 drives, being provided with arc pressuring plate 15, motor 16, rotating band 17,18 pairs of cast-aluminum rotors 4 of clean-up wheel in the vertical direction of motion cleans, behind the semicircle that travels, experienced thick cleaning, the seminal plasma reason purges through adding blowing nozzle 19 then.Later break away from cleaning rotating disk 11 at semi-circle rail, in sliding into automatic mopping mechanism 2, oblique orbit 10 taken off frame head on the frame 21, the frame head is semiclosed six to have rotor to import and export, inner for responding to brush, cylinder jack-up has been taken off frame 21, take off frame 21 and be provided with special-purpose picking-up head, when rolling into head rest, cast-aluminum rotor 4 starts, holding up the bearing that is provided with symmetry on the head, because the inertia bearing top circle entangles 4 of cast-aluminum rotors, the inductive switch 23 on limit in orbit, the armature spindle that the induction back is risen for signal relay adhesive cylinder and driven cast-aluminum rotor 4 touches brush and adjustable speed friction pulley in design bearing draw-in groove, the line contact drives rotor rotation, reach the mopping operating state, the jack-up cylinder falls under time relay control, the following rotor that integrates with that falls into design enters down the back elapsed time rolling on raceway that integrates with, the quick-drying paint on surface is finished mopping work, enter automatically upward jump ring mechanism through oblique orbit 10, cast-aluminum rotor 4 jump ring rotating disk 31 back on entering drives lower edges holder rails 33 at buncher 5 and moves at semicircle and designed bayonet socket 32 below, cast-aluminum rotor 4 ground armature spindles fall into the back and give inductive switch 35 stop signals, at this moment locating cylinder 36 accurately locatees rotor axial, the action of jump ring special tooling cylinder will be squeezed into the jump ring groove by pinpoint jump ring in draw-in groove, jump ring special tooling cylinder return, buncher 5 rotates to be taken the rotor of first-class jump ring out of along holder rail 33, enter oblique orbit 10 then and skid off.
Foregoing is preferred embodiment of the present utility model only, is not to be used to limit embodiment of the present utility model, and those skilled in the art are according to design of the present utility model, and appropriate adaptation of having done or modification all should be within protection ranges of the present utility model.
Claims (6)
1. cast-aluminum rotor automatic production line, it is characterized in that: comprise through go into cast-aluminum rotor (4) after a roughing and fine finishining are handled and the oblique orbit (10) that cast-aluminum rotor (4) is freely rolled in unpowered oblique rail, be sequentially provided with automatic cleaning mechanism (1), automatic mopping mechanism (2) and go up jump ring mechanism (3) automatically on oblique orbit (10), described automatic cleaning mechanism (1), automatic mopping mechanism (2) and automatic upward jump ring mechanism (3) are installed on the frame (6).
2. cast-aluminum rotor automatic production line according to claim 1 is characterized in that: described oblique orbit (10) is a two-orbit.
3. cast-aluminum rotor automatic production line according to claim 2 is characterized in that: the gradient of described oblique orbit (10) is 2～40 degree.
4. according to claim 1 or 2 or 3 described cast-aluminum rotor automatic production lines, it is characterized in that: described automatic cleaning mechanism (1) comprises cleaning rotating disk (11), recess (12), symmetry axis (13), buncher (5), arc pressuring plate (15), motor (16), rotating band (17), clean-up wheel (18), blowing nozzle (19) and cleaning inductive switch (20), cleaning rotating disk (11) is arranged on the frame (6), cleaning rotating disk (11) rotates under the drive of buncher (5), cleaning rotating disk (11) is provided with the recess (12) that cast-aluminum rotor (4) is entered, recess (12) is provided with symmetry axis (13), top at cleaning rotating disk (11) is provided with a plurality of arc pressuring plates (15) and clean-up wheel (18), arc pressuring plate (15) is provided with the rotating band (17) that is driven by motor (16), also be provided with blowing nozzle (19) in the rotating disk side, blowing nozzle (19) is connected with cleaning inductive switch (20).
5. cast-aluminum rotor automatic production line according to claim 4, it is characterized in that: described automatic mopping mechanism (2) comprises has taken off frame (21), cylinder (22), mopping inductive switch (23), motor (24), knurled wheel (25), mopping head (26), having taken off frame (21) is connected with mopping inductive switch (23) with cylinder (22) respectively, motor (24) is connected with knurled wheel (25), and mopping head (26) is arranged on the knurled wheel (25).
6. cast-aluminum rotor automatic production line according to claim 5, it is characterized in that: the described jump ring mechanism (3) of going up automatically comprises jump ring rotating disk (31), bayonet socket (32), holder rail (33), buncher (5), last jump ring inductive switch (35), location cylinder (36), the frame (6) that is arranged on last jump ring rotating disk (31) goes up and is connected with buncher (5), be provided with bayonet socket (32) at last jump ring rotating disk (31), holder rail (33) is arranged at jump ring rotating disk (31), and last jump ring rotating disk (31) is connected with location cylinder (36) with last jump ring inductive switch (35) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202347555U CN201774399U (en) | 2010-06-14 | 2010-06-14 | Automatic production line of cast-aluminum rotors |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202347555U CN201774399U (en) | 2010-06-14 | 2010-06-14 | Automatic production line of cast-aluminum rotors |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201774399U true CN201774399U (en) | 2011-03-23 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202347555U Expired - Fee Related CN201774399U (en) | 2010-06-14 | 2010-06-14 | Automatic production line of cast-aluminum rotors |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201774399U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896293A (en) * | 2012-09-28 | 2013-01-30 | 苏州市圣玛特电机设备制造有限公司 | Waste treatment mechanism for rotor aluminum-casting machines |
| CN103394885A (en) * | 2013-07-30 | 2013-11-20 | 合肥凯邦电机有限公司 | Automatic feeder |
| CN103746517A (en) * | 2013-12-12 | 2014-04-23 | 合肥凯邦电机有限公司 | Rotor cleaning device |
-
2010
- 2010-06-14 CN CN2010202347555U patent/CN201774399U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896293A (en) * | 2012-09-28 | 2013-01-30 | 苏州市圣玛特电机设备制造有限公司 | Waste treatment mechanism for rotor aluminum-casting machines |
| CN102896293B (en) * | 2012-09-28 | 2015-08-19 | 苏州市圣玛特电机设备制造有限公司 | Casting aluminum rotor machine waste disposal mechanism |
| CN103394885A (en) * | 2013-07-30 | 2013-11-20 | 合肥凯邦电机有限公司 | Automatic feeder |
| CN103394885B (en) * | 2013-07-30 | 2016-09-28 | 合肥凯邦电机有限公司 | Auto-feeder |
| CN103746517A (en) * | 2013-12-12 | 2014-04-23 | 合肥凯邦电机有限公司 | Rotor cleaning device |
| CN103746517B (en) * | 2013-12-12 | 2016-06-29 | 合肥凯邦电机有限公司 | The cleaning plant of rotor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110323 Termination date: 20110614 |