CN201772425U - Steam and hot water generator using waste heat of exhaust fume of setting machine and boiler - Google Patents

Steam and hot water generator using waste heat of exhaust fume of setting machine and boiler Download PDF

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Publication number
CN201772425U
CN201772425U CN2010202579336U CN201020257933U CN201772425U CN 201772425 U CN201772425 U CN 201772425U CN 2010202579336 U CN2010202579336 U CN 2010202579336U CN 201020257933 U CN201020257933 U CN 201020257933U CN 201772425 U CN201772425 U CN 201772425U
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hot water
water generator
steam
generator
hot
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Expired - Fee Related
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CN2010202579336U
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Chinese (zh)
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沈国华
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

Abstract

The utility model discloses a steam and hot water generator using waste heat of exhaust fume of a setting machine and a boiler, which comprises a steam generator, a hot water generator, a fan, connecting pipes, a high-temperature hot water generator, a water pump and a circulation water pump. One end of a heat exchange pipe on the hot water generator is connected with the water pump via one connecting pipe, the other end of the heat exchange pipe is connected with a water inlet end of the high-temperature hot water generator via another connecting pipe, an oil fume pipeline on a setting machine is connected to one side of the hot water generator, two branches are arranged at a water outlet end of the high-temperature hot water generator, the steam generator is arranged in a fume system of a boiler, and two branches are arranged at an outlet of the steam generator. The steam and hot water generator has the advantages of safety, reliability, capability of sufficiently and effectively using waste heat of exhaust fume of the setting machine and the boiler, acid and alkali resistance, oxygen corrosion resistance, abrasion resistance, avoidance of dust blockage, avoidance of scaling dust, long service life, short investment payback period and the like.

Description

Utilize the steam hot water generator of forming machine and boiler exhaust gas waste heat
Technical field
The utility model relates to the energy saver of a kind of printing and dyeing mill forming machine and boiler of organic heat carrier, and is especially relevant with the steam hot water generator who utilizes forming machine and boiler of organic heat carrier smoke discharging residual heat.
Background technology
In dyeing, forming machine has the organic and inorganic compound fume emission of a large amount of 150-200 ℃ temperature.Existing forming machine gas cleaning treatment facility does not make full use of flue gas heat, and the exhaust gas temperature of organic heat carrier (conduction oil) boiler is more than 300 ℃, and a large amount of middle low-temperature heat quantities is not fully effectively utilized, and energy waste is huge.
Along with continuous progress in science and technology, unremitting effort by large quantities of engineers and technicians, there is the smoke discharging residual heat reclaimer of some forming machines and boiler to put goods on the market successively, but disadvantages such as heat transmission equipment ubiquity dust stratification, incrustation, obstruction exhaust gases passes, low-temperature dew point corrosion and oxygen corrosion are brought a lot of potential safety hazards to the bringing normally into operation of equipment.
Summary of the invention
The purpose of this utility model provides a kind of safe and reliable, can fully effectively utilize forming machine and boiler exhaust gas waste heat, acid and alkali-resistance, oxygen corrosion, wear-resistant, stifled ash, non-scaling are grey, long service life, the steam hot water generator who utilizes forming machine and boiler exhaust gas waste heat that the investment payback time is short.
For achieving the above object, the utility model is achieved through the following technical solutions.Utilize the steam hot water generator of forming machine and boiler exhaust gas waste heat, comprise steam generator, hot water generator, blower fan, tube connector, the high-temperature-hot-water generator, water pump and water circulating pump, one end of the heat exchanger tube on the hot water generator is connected with water pump by tube connector, the other end of heat exchanger tube is connected by the water inlet end of tube connector with the high-temperature-hot-water generator, oil smoke air pipe on the forming machine is connected in hot water generator one side, and the oil smoke air pipe of the opposite side of hot water generator is provided with blower fan, and the water side of high-temperature-hot-water generator is provided with two the tunnel, the tube connector of leading up to uses high-temperature-hot-water for the user, the import that another road is squeezed into steam generator by tube connector through water circulating pump, steam generator are located in the flue gas system of boiler, and its front side is connected with boiler, rear side is connected with smoke evacuation system, the outlet of steam generator is divided into two the tunnel, and the tube connector of leading up to turns back to steam on the high-temperature-hot-water generator, and use steam by tube connector on another road for the user.
The described steam hot water generator who utilizes forming machine and boiler exhaust gas waste heat, forming machine is the 1-30 platform, every forming machine and a corresponding hot water generator are arranged in parallel by above-mentioned connected mode and are connected with the high-temperature-hot-water generator after being connected again, steam generator is the 1-15 platform, and the connection that is arranged in parallel.
The described steam hot water generator who utilizes forming machine and boiler exhaust gas waste heat, also comprise water treatment facilities and clarifier, water treatment facilities is located at the water pump front end, clarifier is located at the blower fan top, the high-temperature-hot-water generator is an oxygen-eliminating device, heat pipe on the steam generator adopts light pipe, is provided with hot water or steam soot blower above heat pipe, and heat pipe adopts acid-resistant stainless steel, 09CrCuSb or glass lining pipe.
The described steam hot water generator who utilizes forming machine and boiler exhaust gas waste heat, on hot water generator, be provided with deashing mechanism, deashing mechanism comprises ash-removing plate, transmission mechanism and motor, transmission mechanism one end is connected with ash-removing plate, and the other end is connected with motor, be installed with on the ash-removing plate and the corresponding hole of heat exchanger tube, and be enclosed within on the heat exchanger tube, the boxboard on heat exchanger tube and the hot water generator flexibly connects, and heat exchanger tube adopts acid and alkali-resistance stainless steel, 09CrCuSb or glass lining pipe.
The described steam hot water generator who utilizes forming machine and boiler exhaust gas waste heat, its ash-removing plate has the 1-10 piece, is provided with the connection crotch on boxboard, connects crotch and hooks heat exchanger tube.
The utility model compared with prior art has following advantage: (one) is native system owing to all adopt the smoke discharging residual heats of forming machines and boiler to produce steam and hot water, so amount of energy saving is big, energy-saving effect is remarkable; (2) be that native system can promptly can produce steam and hot water simultaneously according to user's needs, also can all produce steam, perhaps all produce hot water, wide with heat rating, easy to use and safe and reliable; (3) be that high-temperature-hot-water generator (oxygen-eliminating device) in the native system has three functions: (1) carbonated drink deoxygenation function, heat pipe steam generator in the native system and pipeline and user's heat power equipment and the carbonated drink oxygen corrosion problem in the pipeline are resolved, improved the safety operation level of user's heat power equipment greatly, (2) function of Steam Heating hot water, can make from 80 ℃ of left and right sides hot water of hot water generator, by from the steam in the heat pipe steam generator, in the high-temperature-hot-water generator, continue heating, producing a large amount of hot water more than 100 ℃ uses for the user, (3) converge hot water function, can make and be arranged in every hot water that hot water generator produced in the forming machine smoke evacuation system and all converge, through entering the steam generator of every boiler after the deoxygenation of high-temperature-hot-water generator, after absorbing the boiler smoke heat, produce a large amount of steam and use for the user; (4) hot water generator in the native system, because heat exchanger tube adopts corrosion-resistant stainless steel or 09CrCuSb material, and the automatically clear crock device of internal placement, so this hot water generator anticorrosive wear-resistant decreases, not stifled crock can keep equipment normally to move for a long time, and long service life; (5) be steam generator in the native system, because heat pipe adopts acid-resistant stainless steel or 09CrCuSb material equally, and the automatic soot blower of internal placement, so this steam generator good effect of heat exchange, corrosion-resistant, wear-resistant, stifled ash, safe and reliable, the life-span is long.
The operation principle of utilizing the steam hot water generator of forming machine and boiler exhaust gas waste heat is to enter hot water generator by the water after the water treatment through the water pump pressurization, absorption enters high-temperature-hot-water generator (oxygen-eliminating device) from the hot water that the heat in the forming machine smoke evacuation becomes about 80 ℃, hot water after deoxygenation enters steam generator through the water circulating pump pressurization, absorption continues heating generation steam from the heat of boiler exhaust gas, most of steam uses for the user, all the other fraction steam return high-temperature-hot-water generator (oxygen-eliminating device) and remove to heat hot water from hot water generator, after continuing heating and deoxygenation, the high-temperature-hot-water more than 100 ℃ of generation uses for the user.
Description of drawings
Fig. 1 is steam hot water generator's general structure schematic diagram that the utility model utilizes forming machine and boiler exhaust gas waste heat.
Fig. 2 is the steam generator structural representation that the utility model utilizes the steam hot water generator of forming machine and boiler exhaust gas waste heat.
Fig. 3 is the hot water generator structural representation that the utility model utilizes the steam hot water generator of forming machine and boiler exhaust gas waste heat.
Fig. 4 is the utility model steam hot water generator's of utilizing forming machine and boiler exhaust gas waste heat a hot water generator heat exchanger tube connected mode schematic diagram.
The specific embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is described in further detail.
Embodiment 1: as shown in Figure 1, utilize the steam hot water generator of forming machine and boiler exhaust gas waste heat, comprise steam generator 1, hot water generator 2, blower fan 3, tube connector 4, high-temperature-hot-water generator 5, water pump 6, water circulating pump 7, water treatment facilities 16 and clarifier 17, one end of the heat exchanger tube 8 on the hot water generator 2 is connected with water pump 6 by tube connector 4, the other end of heat exchanger tube 8 is connected with the water inlet end 11 of high-temperature-hot-water generator 5 by tube connector 4, oil smoke air pipe 10 on the forming machine 9 is connected in hot water generator 2 one sides, the oil smoke air pipe 10 of the opposite side of hot water generator 2 is provided with blower fan 3, the water side 12 of high-temperature-hot-water generator 5 is provided with two the tunnel, the tube connector 4 of leading up to uses high-temperature-hot-water for the user, the import 12 of steam generator 1 is squeezed on another road through water circulating pump 7 by tube connector 4, steam generator 1 is located in the flue gas system of boiler 13, its front side is connected with boiler 13, rear side is connected with smoke evacuation system 14, the outlet 15 of steam generator 1 is divided into two the tunnel, the tube connector 4 of leading up to turns back to steam on the high-temperature-hot-water generator 5, use steam by tube connector 4 on another road for the user, water treatment facilities 16 is located at water pump 6 front ends, clarifier 17 is located at blower fan 3 tops, high-temperature-hot-water generator 5 is an oxygen-eliminating device, as shown in Figure 2, heat pipe 24 on the steam generator 1 adopts light pipe, above heat pipe 24, be provided with hot water or steam soot blower 25, heat pipe 24 adopts acid-resistant stainless steel, 09CrCuSb or glass lining pipe, forming machine 9 is 2, every forming machine 9 and a corresponding hot water generator 2 are arranged in parallel by above-mentioned connected mode and are connected with high-temperature-hot-water generator 5 after being connected again, steam generator 1 is 1, as shown in Figure 3, on hot water generator 2, be provided with deashing mechanism 18, deashing mechanism 18 comprises ash-removing plate 19, transmission mechanism 20 and motor 21, transmission mechanism 20 1 ends are connected with ash-removing plate 19, the other end is connected with motor 21, be installed with on the ash-removing plate 19 and heat exchanger tube 8 corresponding holes, and be enclosed within on the heat exchanger tube 8, boxboard 22 on heat exchanger tube 8 and the hot water generator 2 flexibly connects, heat exchanger tube 8 adopts the acid and alkali-resistance stainless steel, 09CrCuSb or glass lining pipe, ash-removing plate 19 has 3, as shown in Figure 4, on boxboard 22, be provided with connection crotch 23, connect crotch 23 and hook heat exchanger tube 8.
Embodiment 2: forming machine 9 is 20, and every forming machine 9 and a corresponding hot water generator 2 are connected with high-temperature-hot-water generator 5 after being arranged in parallel and being connected again, and steam generator 1 is 10, and the connection that is arranged in parallel, and all the other are with embodiment 1.
Embodiment 3: forming machine 9 is 10, and every forming machine 9 and a corresponding hot water generator 2 are connected with high-temperature-hot-water generator 5 after being arranged in parallel and being connected again, and steam generator 1 is 5, and the connection that is arranged in parallel, and all the other are with embodiment 1.

Claims (7)

1. steam hot water generator who utilizes forming machine and boiler exhaust gas waste heat, comprise steam generator (1), it is characterized in that: it also comprises hot water generator (2), blower fan (3), tube connector (4), high-temperature-hot-water generator (5), water pump (6) and water circulating pump (7), one end of the heat exchanger tube (8) on the hot water generator (2) is connected with water pump (6) by tube connector (4), the other end of heat exchanger tube (8) is connected with the water inlet end (11) of high-temperature-hot-water generator (5) by tube connector (4), oil smoke air pipe (10) on the forming machine (9) is connected in hot water generator (2) one sides, the oil smoke air pipe (10) of the opposite side of hot water generator (2) is provided with blower fan (3), the water side (12) of high-temperature-hot-water generator (5) is provided with two the tunnel, the tube connector (4) of leading up to uses high-temperature-hot-water for the user, the import (12) of steam generator (1) is squeezed on another road through water circulating pump (7) by tube connector (4), steam generator (1) is located in the flue gas system of boiler (13), its front side is connected with boiler (13), rear side is connected with smoke evacuation system (14), the outlet (15) of steam generator (1) is divided into two the tunnel, the tube connector (4) of leading up to turns back to steam on the high-temperature-hot-water generator (5), and use steam by tube connector (4) on another road for the user.
2. the steam hot water generator who utilizes forming machine and boiler exhaust gas waste heat according to claim 1, it is characterized in that: forming machine (9) is the 1-30 platform, every forming machine (9) and a corresponding hot water generator (2) are arranged in parallel by the described connected mode of claim 1 and are connected with high-temperature-hot-water generator (5) after being connected again, steam generator (1) is the 1-15 platform, and the connection that is arranged in parallel.
3. the steam hot water generator who utilizes forming machine and boiler exhaust gas waste heat according to claim 1 and 2, it is characterized in that: it also comprises water treatment facilities (16) and clarifier (17), water treatment facilities (16) is located at water pump (6) front end, clarifier (17) is located at blower fan (3) top, high-temperature-hot-water generator (5) is an oxygen-eliminating device, heat pipe (24) on the steam generator (1) adopts light pipe, be provided with hot water or steam soot blower (25) in heat pipe (24) top, heat pipe (24) adopts acid-resistant stainless steel, 09CrCuSb or glass lining pipe.
4. the steam hot water generator who utilizes forming machine and boiler exhaust gas waste heat according to claim 1 and 2, it is characterized in that: on hot water generator (2), be provided with deashing mechanism (18), deashing mechanism (18) comprises ash-removing plate (19), transmission mechanism (20) and motor (21), transmission mechanism (20) one ends are connected with ash-removing plate (19), the other end is connected with motor (21), be installed with on the ash-removing plate (19) and the corresponding hole of heat exchanger tube (8), and be enclosed within on the heat exchanger tube (8), boxboard (22) on heat exchanger tube (8) and the hot water generator (2) flexibly connects, and heat exchanger tube (8) adopts the acid and alkali-resistance stainless steel, 09CrCuSb or glass lining pipe.
5. the steam hot water generator who utilizes forming machine and boiler exhaust gas waste heat according to claim 3, it is characterized in that: on hot water generator (2), be provided with deashing mechanism (18), deashing mechanism (18) comprises ash-removing plate (19), transmission mechanism (20) and motor (21), transmission mechanism (20) one ends are connected with ash-removing plate (19), the other end is connected with motor (21), be installed with on the ash-removing plate (19) and the corresponding hole of heat exchanger tube (8), and be enclosed within on the heat exchanger tube (8), boxboard (22) on heat exchanger tube (8) and the hot water generator (2) flexibly connects, and heat exchanger tube (8) adopts the acid and alkali-resistance stainless steel, 09CrCuSb or glass lining pipe.
6. the steam hot water generator who utilizes forming machine and boiler exhaust gas waste heat according to claim 4 is characterized in that: ash-removing plate (19) has the 1-10 piece, is provided with to connect crotch (23) on boxboard (22), connects crotch (23) and hooks heat exchanger tube (8).
7. the steam hot water generator who utilizes forming machine and boiler exhaust gas waste heat according to claim 5 is characterized in that: ash-removing plate (19) has the 1-10 piece, is provided with to connect crotch (23) on boxboard (22), connects crotch (23) and hooks heat exchanger tube (8).
CN2010202579336U 2010-07-08 2010-07-08 Steam and hot water generator using waste heat of exhaust fume of setting machine and boiler Expired - Fee Related CN201772425U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010202579336U CN201772425U (en) 2010-07-08 2010-07-08 Steam and hot water generator using waste heat of exhaust fume of setting machine and boiler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010202579336U CN201772425U (en) 2010-07-08 2010-07-08 Steam and hot water generator using waste heat of exhaust fume of setting machine and boiler

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CN201772425U true CN201772425U (en) 2011-03-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102313269A (en) * 2010-07-08 2012-01-11 沈国华 Steam hot water generator using exhausted smoke waste heat of setting machine and boiler

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102313269A (en) * 2010-07-08 2012-01-11 沈国华 Steam hot water generator using exhausted smoke waste heat of setting machine and boiler

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C17 Cessation of patent right
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Granted publication date: 20110323

Termination date: 20130708