CN201762447U - Steel cord coil surface processing production line - Google Patents
Steel cord coil surface processing production line Download PDFInfo
- Publication number
- CN201762447U CN201762447U CN2010202146310U CN201020214631U CN201762447U CN 201762447 U CN201762447 U CN 201762447U CN 2010202146310 U CN2010202146310 U CN 2010202146310U CN 201020214631 U CN201020214631 U CN 201020214631U CN 201762447 U CN201762447 U CN 201762447U
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- borax
- steel cord
- coated
- pickler
- wire rod
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Abstract
The utility model relates to a steel cord coil surface processing production line in the steel cord processing field, comprising a pay-off device, a mechanical dedusting device, a straightening device, a flushing device, a pickling device, a cold washing device, a borax coating device, a hot air drying device, a guide wheel and a take-up device which are connected with each other sequentially. A disordered cord switching device is added between the pay-off device and the mechanical dedusting device, a water inlet passage is respectively connected with the upper portions of the flushing device, the pickling device, the cold washing device and the borax coating device via a control valve, a wastewater passage is respectively connected to the bottoms of the mechanical dedusting device, the flushing device, the pickling device, the cold washing device and the borax coating device via a control valve, and a safety jacket is disposed at the front of the take-up device. Compared with the prior art, the steel cord coil surface processing production line has the advantages of more reasonable structural arrangement, simple technical operation procedures, high production efficiency and the like, and greatly increases automation level by means of matching with an automatic control system.
Description
Technical field
The utility model relates to a kind of steel cord wire rod surface-treatment line in the steel cord manufacture field.
Background technology
The steel cord will bear bend tension composite alternating load and shock load as the framework material of doughnut, therefore to the selection of raw material and the processing characteristics and the use properties decisive role of steel cord.
Steel cord starting material mainly are hot rolling wire (term are a wire rod), all there is the hard and crisp iron scale of one deck on its surface, if open-air naked the putting of wire rod, the wire rod buttress is ponding down, moist, cause wire rod to produce yellow rust, its main component is moisture ferric oxide, and in the course of time, iron atom combines the oxide compound that generates new iron by steel inside with Sauerstoffatom to external diffusion, and iron scale is thickeied, cause wire rod to corrode, like this, wire rod is meeting scratch mould and Steel Wire Surface when drawing, and increase frictional force between the two, cause fracture of wire when serious, iron scale may be pressed into the steel wire matrix sometimes, more can cause many disadvantages; In addition, open-air naked the putting of wire rod, the wire rod buttress is ponding, humidity down, causes wire rod to produce yellow rust, causes wire rod to corrode.According to measuring and calculating, the iron scale amount is up to 20-25kg per ton.So wire rod must be removed these iron scales before drawing, the method for removal has mechanical process and chemical method.After having removed iron scale, if steel wire is very smooth, then can only adsorb lubricant seldom, the process dry type is drawn and is dialled, it is very thin that the lubricant film of Steel Wire Surface will become, and in conjunction with also insecure, cause Steel Wire Surface to scratch easily, wortle accelerated wear test also influences the degree of uniformity that steel wire is out of shape, handle (pre-lubrication) so before drawing, also will be lubricated coating to wire rod, it is thick to make its surface be coated with last layer, strong adhesion, the more coarse lubricant film in surface is so that adsorpting lubrication agent when entering drawing is written into it in the mould, wire rod forms lubricant film, so must carry out surface treatment to wire rod before drawing.Unwrapping wire is generally adopted in domestic wire rod surface treatment, and------------warm air drying--technologies such as take-up that are coated with boron, this technology acid consumption is high, floor space is big, will establish overhead traveling crane, spent acid in the factory building length range and the sour water treatment capacity is big, automatization level is low, the environment vulnerable to pollution for hot water or cold water's cleaning for steam flushing or electrolytic pickling in mechanical rust removal for Snarl swi tch.
The utility model content
The purpose of this utility model is exactly the defective that exists at prior art, by the combination of optimizing structure, propose a kind of rational in infrastructure, technology simply, the steel cord wire rod surface-treatment line of cleaner production.
Its technical scheme is: steel cord wire rod surface-treatment line, comprise actinobacillus device 1, mechanical rust removal device 4, straightening device 5, water flushing device 6, pickler 9, cold wash device 10, be coated with borax device 12, hot-air drying device 13, guide deflection sheave 14 is connected successively with take-up 17, wherein take-up 17 is by motor 18 traction drive, it is characterized in that: between actinobacillus device 1 and mechanical rust removal device 4, increase Snarl swi tch device 3, at water flushing device 6, pickler 9, cold wash device 10 be coated with borax device 12 tops and be connected inlet channel 11 by control valve 19 respectively, at mechanical rust removal device 4 and water flushing device 6, pickler 9, cold wash device 10, the bottom that is coated with borax device 12 is connected on the waste pipe 20 by control valve 19 respectively, and condom 15 is set before take-up 17.
Described Snarl swi tch device 3 is made up of support, rack-mount iron hoop and the travel switch that cooperates with iron hoop, described control valve 19 is an electrically-controlled valve, concentration concentration sensor 8 and temperature sensor 7 are set in pickler 9, at water flushing device 6, cold wash device 10 be coated with and be respectively equipped with temperature sensor 7 in the borax device 12, all automatically controlled devices and motor all are wired to single-chip computer control system 16.
At pickler 9, water flushing device 6, cold wash device 10 be coated with in the borax device 12 and be respectively equipped with liquid level sensor, liquid level sensor is wired to Controlling System 16, and this master control system has temperature, concentration, liquid level and shows and sound and light alarm.
The utility model compared with prior art, have characteristics such as topology layout is more reasonable, the technological operation flow process is simple, production efficiency height, cooperate automatic control system to promote automatization level greatly, especially in surface treatment procedures such as pickling, regularly replenish the water source automatically, stop phenomenons such as run, drip, leak, reached low pollution emission and water-saving purpose.
Description of drawings
Accompanying drawing is the layout structure sketch of a kind of exemplary embodiments of the utility model.
Embodiment
Embodiment 1, with reference to a kind of simplified embodiment of accompanying drawing.Comprise actinobacillus device 1, mechanical rust removal device 4, straightening device 5, water flushing device 6, pickler 9, cold wash device 10, be coated with borax device 12, hot-air drying device 13, guide deflection sheave 14 and take-up 17 and be connected successively that wherein take-up 17 is by motor 18 traction drive.Between actinobacillus device 1 and mechanical rust removal device 4, increase Snarl swi tch device 3, at water flushing device 6, pickler 9, cold wash device 10 be coated with borax device 12 tops and be connected inlet channel 11 by control valve 19 respectively, be connected on the waste pipe 20 by control valve 19 respectively in mechanical rust removal device 4 and water flushing device 6, pickler 9, cold wash device 10, the bottom that is coated with borax device 12, condom 15 is set before take-up 17.
Embodiment 2, on the basis of embodiment 1, increase automation control system.Control valve 19 is an electrically-controlled valve, concentration concentration sensor 8 and temperature sensor 7 are set in pickler 9, at water flushing device 6, cold wash device 10 be coated with and be respectively equipped with temperature sensor 7 in the borax device 12, all automatically controlled devices and motor all are wired to single-chip computer control system 16.At pickler 9, water flushing device 6, cold wash device 10 be coated with in the borax device 12 and be respectively equipped with liquid level sensor, liquid level sensor is wired to Controlling System 16, and this master control system has temperature, concentration, liquid level and shows and sound and light alarm.
Embodiment 3, comprehensive embodiment 1 and a kind of exemplary embodiments of 2.As shown in the figure.Wherein: actinobacillus device 1 is to be welded into wire rod support and φ 500 * 1000 cylindrical drums by steel plate, and the reel both sides all have bearing to be installed in the support two ends; Reel has gear to connect with the support junction, and purpose prevents that inertia from making reel that at the uniform velocity rotation be arranged, and support has suspension type foreplate and outlet shield cap, and bearing and gear are outsourcing piece.Snarl swi tch device 3 is to be welded into the wire rod support by steel plate, the iron hoop of installation and a travel switch are arranged at support top, tangle or because of other reason unwrapping wire when undesired at wire rod, with the iron hoop that tangles on the Snarl swi tch device, the other end touching travel switch of iron hoop bar, just can brake wire coiler or drawing wire machine and whole piece service line, iron hoop is that steel plate is made.Mechanical rust removal device 4 is that there are three running rollers inside by the steel plate closed box that is welded, and is transition wheel in the middle of it.Three groups of running rollers are on same axis, and the angle of its forward and backward inclination angle of every group of running roller and axis is 45 °, and this running roller is 45 ° of configurations relatively, and purpose produces wire rod in two planes crooked, draws, flattens weighing apparatus, removes and embroider better effects if.Three running roller outside welding Wimet lassos, the Wimet lasso, hardness is very high, do not make the wire rod surface damage, influence wire quality, the mechanical rust removal device is provided with the emergency episode switch, and flowing water washes out the iron scale water that has peeled off in the groove, and this mechanical rust removal device has been declared national patent (200920226783.X).Straightening device 5 is to be welded into support by steel plate, and support top is the running roller that two φ 200 are arranged, and there is the Wimet lasso running roller outside, and running roller has gear to connect with the support junction.Water flushing device 6, pickler 9, cold wash device 10, be coated with the casing that borax device 12, hot-air drying device 13 all are sealings of being welded into of stainless steel plate.Water flushing device 6, pickler 9, cold wash device 10, be coated with in borax device 12 casings mounting temperature sensor 7, concentration sensor 8 and liquid level sensor respectively, and be provided with towards parts such as pouring system and pipelines.In hot-air drying device 13 casings parts such as water pipe, blower fan, electric heater are set.Guide deflection sheave 14 is to be welded into support by steel plate, and support top is the running roller that a φ 200 is arranged, and there is the Wimet lasso running roller outside, and running roller has gear to connect with the support junction.Condom 15 is to be made by the carbide steel of φ 50 * 200.Spool take-up 17 is to be welded into ectosome by steel plate, and H-wheel is the steel plate manufacturing that δ 2 is arranged.Inlet channel 11 is to use
The 100PVC material is made, and waste pipe 20 is to use
The 500PVC material is made.Cold wash device 10, be coated with borax device 12, hot-air drying device 13 and closely connect; Inlet channel 11 is installed 4 electrically-controlled valve, by pipeline with water flushing device 6, pickler 9, cold wash device 10, be coated with borax device 12 and be connected.Waste pipe 20 by electrically-controlled valve 19 with mechanical rust removal device 4, water flushing device 6, pickler 9, cold wash device 10, be coated with borax device 12 and be connected.Condom 15 is connected with spool take-up 17, with wire rod 2 on same straight line.Single-chip computer control system 16, motor 18 are installed in spool take-up 17 tops and inside respectively, and Receiving wire wheel is enclosed within on the roll sleeve, and one group of gear is installed in motor and roll sleeve one end respectively, makes the H-wheel uniform rotation.
Singly join machine Controlling System 16 (model is the Controlling System that 89C series or PIC series monolithic are formed in the prior art as adopting) control process.Hydrochloric acid or sulphuric acid soln that 20-30% is arranged in the pickler 9 mainly are to clean the residual acid of wire rod surface adhesion on the wire rod surface.When solution does not reach standard in the groove, concentration sensor 8 is transferred to control device 16 to signal by lead, and control device 16 is reported to the police automatically, and water inlet pipe 11 is supplied with pickler 9 to the solution that configures automatically by motorized valve, generally speaking, pickler 9 cleans periodically automatically.Water flushing device 6, cold wash device 10 be not when water temperature reaches standard value, and temperature regulator 7 is transferred to Controlling System 16 to signal by lead, and instrument will the displays temperature height, and can regulate automatically, and generally speaking, tank cleans periodically automatically.Water in the mechanical rust removal device 4 is mobile.Wire rod 2 enters and is coated with borax device 12 and carries out coating, mainly is to make wire surface that certain binding ability be arranged, and makes to enter not to be destroyed after the drawing and to scrape.After being coated with wire rod behind the boron and entering hot-air drying device 13, generally be electrically heated, form reverse hot blast, make wire surface form the film of one deck 5 water borax.So far, wire rod just can enter take-state through guide deflection sheave 14, condom 15.Water flushing device 6, pickler 9, cold wash device 10, be coated with borax device 12 bottom electrically-controlled valve 19 waste pipes 20 and connect, when waste water in the groove and waste liquid (being coated with borax device 12) arrival certain liquid level, fluid level controller sends signal by the time relay, Controlling System 16 is reported to the police, electrically-controlled valve 19 is opened, waste water enters waste pipe 20, has formed a closed treatment system like this, does not cause secondary pollution.
Equipment of the present utility model is single and successive, and wire rod 2 organically couples together all complete equipments, has formed a complete automatic production line.In the discharge of wastewater system, carry out full automatic control, especially in the waste water comprehensive utilization, carried out promoting innovatively, avoided artificial carelessness and intervention, for managing with operation is very easy.
Claims (3)
1. steel cord wire rod surface-treatment line, comprise actinobacillus device (1), mechanical rust removal device (4), straightening device (5), water flushing device (6), pickler (9), cold wash device (10), be coated with borax device (12), hot-air drying device (13), guide deflection sheave (14) is connected successively with take-up (17), wherein take-up (17) is by motor (18) traction drive, it is characterized in that: between actinobacillus device (1) and mechanical rust removal device (4), increase Snarl swi tch device (3), in water flushing device (6), pickler (9), cold wash device (10) be coated with borax device (12) top and be connected inlet channel (11) by control valve (19) respectively, at mechanical rust removal device (4) and water flushing device (6), pickler (9), cold wash device (10), the bottom that is coated with borax device (12) is connected on the waste pipe (20) by control valve (19) respectively, at the preceding condom (15) that is provided with of take-up (17).
2. steel cord wire rod surface-treatment line according to claim 1, it is characterized in that: described Snarl swi tch device (3) is made up of support, rack-mount iron hoop and the travel switch that cooperates with iron hoop, described control valve (19) is an electrically-controlled valve, concentration concentration sensor (8) and temperature sensor (7) are set in pickler (9), at water flushing device (6), cold wash device (10) be coated with and be respectively equipped with temperature sensor (7) in the borax device (12), all automatically controlled devices and motor all are wired to single-chip computer control system (16).
3. steel cord wire rod surface-treatment line according to claim 2, it is characterized in that: at pickler (9), water flushing device (6), cold wash device (10) be coated with in the borax device (12) and be respectively equipped with liquid level sensor, liquid level sensor is wired to single-chip computer control system (16), and this system has temperature, concentration, liquid level demonstration and sound and light alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202146310U CN201762447U (en) | 2010-05-26 | 2010-05-26 | Steel cord coil surface processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202146310U CN201762447U (en) | 2010-05-26 | 2010-05-26 | Steel cord coil surface processing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201762447U true CN201762447U (en) | 2011-03-16 |
Family
ID=43715061
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202146310U Expired - Fee Related CN201762447U (en) | 2010-05-26 | 2010-05-26 | Steel cord coil surface processing production line |
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| Country | Link |
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| CN (1) | CN201762447U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264065A (en) * | 2013-04-23 | 2013-08-28 | 张家港市沙洲钢绳有限公司 | Multi-wire multiple winding-type steel wire production line |
| CN103382560A (en) * | 2013-07-20 | 2013-11-06 | 芜湖鑫泰铜业有限公司 | Washing device for copper alloy wires |
| CN107825264A (en) * | 2017-11-17 | 2018-03-23 | 杭州新坐标科技股份有限公司 | A kind of handling process and equipment of the wire rod after drawing soft annealing |
| CN112139278A (en) * | 2020-08-19 | 2020-12-29 | 浙江万胜运河钢缆有限公司 | Galvanized steel cable steel wire surface cleaning and straightening process |
| CN113171921A (en) * | 2021-04-15 | 2021-07-27 | 苏州金邦迪管业科技有限公司 | Metal tube surface treatment production line and surface treatment process |
-
2010
- 2010-05-26 CN CN2010202146310U patent/CN201762447U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264065A (en) * | 2013-04-23 | 2013-08-28 | 张家港市沙洲钢绳有限公司 | Multi-wire multiple winding-type steel wire production line |
| CN103382560A (en) * | 2013-07-20 | 2013-11-06 | 芜湖鑫泰铜业有限公司 | Washing device for copper alloy wires |
| CN107825264A (en) * | 2017-11-17 | 2018-03-23 | 杭州新坐标科技股份有限公司 | A kind of handling process and equipment of the wire rod after drawing soft annealing |
| CN107825264B (en) * | 2017-11-17 | 2024-01-16 | 杭州新坐标科技股份有限公司 | Wire rod treatment process and device after drawing softening annealing |
| CN112139278A (en) * | 2020-08-19 | 2020-12-29 | 浙江万胜运河钢缆有限公司 | Galvanized steel cable steel wire surface cleaning and straightening process |
| CN113171921A (en) * | 2021-04-15 | 2021-07-27 | 苏州金邦迪管业科技有限公司 | Metal tube surface treatment production line and surface treatment process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110316 Termination date: 20140526 |