CN104226647A - Annealed wire shelling device - Google Patents
Annealed wire shelling device Download PDFInfo
- Publication number
- CN104226647A CN104226647A CN201410540193.XA CN201410540193A CN104226647A CN 104226647 A CN104226647 A CN 104226647A CN 201410540193 A CN201410540193 A CN 201410540193A CN 104226647 A CN104226647 A CN 104226647A
- Authority
- CN
- China
- Prior art keywords
- shell
- rinding
- wheel
- annealing silk
- annealing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004140 cleaning Methods 0.000 claims abstract description 21
- 238000005491 wire drawing Methods 0.000 claims abstract description 10
- 238000000137 annealing Methods 0.000 claims description 67
- 241000196324 Embryophyta Species 0.000 claims description 12
- 244000035744 Hura crepitans Species 0.000 claims description 9
- 230000000994 depressogenic effect Effects 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000006004 Quartz sand Substances 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 15
- 239000010959 steel Substances 0.000 abstract description 15
- 238000005406 washing Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000005554 pickling Methods 0.000 abstract description 12
- 239000002253 acid Substances 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 10
- 239000000835 fiber Substances 0.000 abstract description 6
- 238000010622 cold drawing Methods 0.000 abstract description 3
- 238000004513 sizing Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 5
- 239000004744 fabric Substances 0.000 description 5
- 238000009955 starching Methods 0.000 description 5
- 238000007380 fibre production Methods 0.000 description 4
- 239000003595 mist Substances 0.000 description 4
- 239000010865 sewage Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000010842 industrial wastewater Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000002459 sustained effect Effects 0.000 description 2
- 229920004933 Terylene® Polymers 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
- B21C43/04—Devices for de-scaling wire or like flexible work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to an annealed wire shelling device and belongs to the field of steel wire fiber manufacture. An annealed wire drawing device comprises a wire paying-off frame, an oxide layer removing device, a cleaning device and a wire drawing machine, wherein the oxide layer removing device comprises a shelling cabinet, a plurality of horizontal face shelling wheels and a plurality of vertical face shelling wheels, the horizontal face shelling wheels are positioned on the same horizontal plane and fixed in the shelling cabinet in a staggered mode, and the vertical face shelling wheels are positioned on the same vertical face and fixed in the shelling cabinet in a staggered mode. The steel wire cold drawing and paying-off device can replace traditional procedures of acid pickling, washing, parkerising, washing, sizing and the like. The production cost is reduced directly, and the annealed wire shelling device has great significance in environment protection.
Description
Technical field
The present invention relates to a kind of annealing silk peeling apparatus, belong to steel wire fibre and manufacture field.
Background technology
In traditional drill rod terylene short fiber production technology, technological process roughly: wire rod → mechanical descaling → dry draws → anneals → pickling → washing → phosphatization → washing → starching → secondary dryly draws → water draws → take-up → shear forming steel flat flanges → packaging → metering warehouse-in.
Pickling process is an important step in steel flat flanges production.Main purpose removes the oxide layer on annealing silk surface, and can the quality of acid cleaning process be also directly connected to next procedure and carry out smoothly.But due to the existence of acid cleaning process, there are the following problems for traditional steel fibre production technology:
1, other supporting operation of acid cleaning process is essential, as operations such as washing, phosphatization, starchings, cause the waste of steel fibre production time, and the construction of supporting operation needs cost.
2, there is the discharge of industrial wastewater, waste gas in this technique.Because annealing silk must clean with water after pickling, phosphatization, water is clear
The object of washing removes residual acid layer through pickling silk surface and residual oxidization layer, so can produce a certain amount of sewage, and chemical reaction can produce acid mist gas purging in acid cleaning process.
3, sewage disposal device and acid mist treatment facility need be purchased, cost of equipment about 1,000,000 yuan, cost of labor about 30,000 to
50000 yuan/year.
4, whole pickling and supporting operation expense about 200 yuan/ton.Whole pickling process needs treatment pond, cesspool and clear water reserviors,
Need floor space about 150 ㎡, not only increase a large amount of production cost, and floor space is larger.
Summary of the invention
For solving the problems of the technologies described above, the object of this invention is to provide a kind of annealing silk peeling apparatus, this equipment is used for the oxide layer removing steel fibre in steel fibre production field, annealing silk, by steps such as " pickling → washing → phosphatization → washing → starchings " in this equipment replacement conventional steel fibre technology, reaches the object of saving place area occupied and production cost.
Technical scheme of the present invention is: a kind of annealing silk draw-off gear, comprise and put guide frame, oxide layer scavenge unit, cleaning plant and wire drawing machine, it is characterized in that, described oxide layer scavenge unit comprises cabinet of peeling off, some plane shell-rinding wheels and some facade shell-rinding wheels, described some plane shell-rinding wheels are positioned at same level, dislocation to be peeled off cabinet inside described in being fixed on, and described some facade shell-rinding wheels are positioned at same facade, dislocation be fixed on described in peel off cabinet inside.
Further, described guide frame of putting comprises and puts guide frame body, the first directive wheel, the second directive wheel and the 3rd directive wheel, described first directive wheel and the second directive wheel are arranged at the horizontal ends of putting guide frame body, put the vertical end of guide frame body and be positioned under described first directive wheel and the second directive wheel described in described 3rd directive wheel is arranged at.
Further, described cleaning plant inside is provided with quartzy sandbox, and quartz sand is equipped with in described quartzy sandbox inside.
Further, described cleaning plant inside is provided with some cloths, and described some cloths are arranged on the annealing silk of cleaning plant inside.
Further, the annealing silk that forward runs between some plane shell-rinding wheels and the annealing silk of inverted running parallel to each other.
Further, the annealing silk upwards run between some facade shell-rinding wheels is parallel to each other with the annealing silk run downwards.
Further, described plane shell-rinding wheel is identical with described facade shell-rinding wheel structure.
Further, on the depressed part of described plane shell-rinding wheel and described facade shell-rinding wheel, be interrupted and be provided with some lug bosses.
Further, on the sidewall of the depressed part of described plane shell-rinding wheel and described facade shell-rinding wheel, be interrupted and be provided with some turning cylinders, described turning cylinder is provided with some moving runners.
Silk device is put in steel wire cold drawing of the present invention can replace the operations such as traditional pickling, washing, phosphatization, washing, starching.Direct minimizing production cost, the production cost of steel fibre per ton is significantly saved.And avoid the input of the expense such as sewage disposal device and acid mist treatment facility in traditional handicraft, save the disposable input of production equipment.The more important thing is, avoid the industrial wastewater using the step such as pickling, washing to produce, avoid environmental pollution, significant in environmental protection.
Accompanying drawing explanation
Fig. 1 is that the present invention anneals the structural representation of a peeling apparatus.
Fig. 2 is the top view of oxide layer scavenge unit.
Fig. 3 is the A portion partial enlarged drawing of Fig. 1.
Fig. 4 is the side view of the first preferred embodiment of plane shell-rinding wheel of the present invention and facade shell-rinding wheel.
Fig. 5 is the side view of the second preferred embodiment of plane shell-rinding wheel of the present invention and facade shell-rinding wheel.
Detailed description of the invention
Principle of the present invention utilizes annealing silk to have extensibility and the oxide layer of silk of annealing does not have ductile feature, annealing silk is bent in all directions, can not occur to bend completely because of oxide layer thus make the oxide layer in annealing silk all directions occur to loosen or come off.
Please refer to Fig. 1 and Fig. 2, Fig. 1 is that the present invention anneals the structural representation of a peeling apparatus.Fig. 2 is the top view of oxide layer scavenge unit.Annealing silk peeling apparatus of the present invention comprises: comprise and put guide frame 4, oxide layer scavenge unit 3, cleaning plant 2 and wire drawing machine 1.
Described guide frame 4 of putting comprises and puts guide frame body, the first directive wheel 41, second directive wheel 42 and the 3rd directive wheel 43.Described first directive wheel 41 and the second directive wheel 42 are arranged at the horizontal ends of putting guide frame body, put the vertical end of guide frame body and be positioned under described first directive wheel 41 and the second directive wheel 42 described in described 3rd directive wheel 43 is arranged at.
Described oxide layer scavenge unit 3 comprises cabinet of peeling off, the first plane shell-rinding wheel 31, second plane shell-rinding wheel 32, first facade shell-rinding wheel 33, second facade shell-rinding wheel 34, the 3rd facade shell-rinding wheel 35, the 4th facade shell-rinding wheel 36 and Fifth Elevation shell-rinding wheel 37.
Described first plane shell-rinding wheel 31 and the second plane shell-rinding wheel 32 shift to install in same level.Annealing silk through the second plane shell-rinding wheel 32, then passes from the first product face shell-rinding wheel 31, thus realizes bending in the plane of annealing silk.The annealing silk 39 that forward runs is parallel to each other with the annealing silk 38 of inverted running.
Annealing silk is bent in the in-plane direction, makes the oxide layer on annealing silk in-plane occur to loosen, dispose the oxide layer on part annealing silk in-plane simultaneously.Certainly, in other embodiments, the quantity of plane shell-rinding wheel can according to actual conditions such as the extensibility of annealing silk, frictional force between annealing silk and shell-rinding wheel, the angles of anneal between silk, add when ensureing to anneal silk portion fractures.
Described first facade shell-rinding wheel 33, second facade shell-rinding wheel 34, the 3rd facade shell-rinding wheel 35, the 4th facade shell-rinding wheel 36 shift to install in same facade with Fifth Elevation shell-rinding wheel 37.Annealing silk successively through the first facade shell-rinding wheel 33, second facade shell-rinding wheel 34, the 3rd facade shell-rinding wheel 35, the 4th facade shell-rinding wheel 36 and Fifth Elevation shell-rinding wheel 37, thus realizes bending on the facade of annealing silk.Make the oxide layer on annealing silk facade direction occur to loosen, dispose the oxide layer on part annealing silk facade direction simultaneously.Certainly, in other embodiments, the quantity of facade shell-rinding wheel can according to actual conditions such as the extensibility of annealing silk, frictional force between annealing silk and shell-rinding wheel, the angles of anneal between silk, add when ensureing to anneal silk portion fractures.As preferably, described first facade shell-rinding wheel 33, the 3rd facade shell-rinding wheel 35 are with Fifth Elevation shell-rinding wheel 37 on sustained height, and described second facade shell-rinding wheel 34 and the 4th facade shell-rinding wheel 36 are on sustained height.
Described cleaning plant 2 comprises cleaning cabinet, and it is inner that sandbox 21 is arranged at cleaning cabinet.The inner preferably filled stone sand of described sandbox 21.Certainly, in other embodiments, sandbox 21 also can fill other article, for the oxide layer being attached to annealing silk surface after softening for part being cleaned out.
In practical operation, also directly can carry the article such as cloth on the annealing silk of cleaning cabinet inside, under the drive of annealing silk, cloth is positioned at the tail end of cleaning cabinet, relies on the frictional force of annealing silk and cloth to remove oxide layer softening on silk of annealing.
Described cleaning plant 2 adopts the mode of cloth, although not as good as the mode adopting sandbox in the effect of oxide layer removing annealing silk, because cloth and the frictional force of annealing silk are less than the mode adopting sandbox, are conducive to wire drawing machine 1 and carry out wire drawing.
In use, silk 5 of annealing is connected with the rotating shaft 11 of wire drawing machine 1 with the 3rd directive wheel 43, first plane shell-rinding wheel 31, second plane shell-rinding wheel 32, first facade shell-rinding wheel 33, second facade shell-rinding wheel 34, the 3rd facade shell-rinding wheel 35, the 4th facade shell-rinding wheel 36, Fifth Elevation shell-rinding wheel 37 through the first directive wheel 41, second directive wheel 42 successively.By the rotation of rotating shaft 11, drive annealing silk successively through layer scavenge unit 3 and cleaning plant 2, the oxide layer on removing annealing silk, obtains the annealing silk eliminating oxide layer.
Please refer to Fig. 4, Fig. 4 is the side view of the first preferred embodiment of plane shell-rinding wheel of the present invention and facade shell-rinding wheel.As a modification of the present invention, plane shell-rinding wheel of the present invention is identical with the structure of facade shell-rinding wheel.On the depressed part 112 of shell-rinding wheel, be interrupted and be provided with some lug bosses 111.Annealing silk, through plane shell-rinding wheel and facade shell-rinding wheel, contacts with the interruption lug boss 111 be arranged on depressed part 112, decreases the contact area of annealing silk and shell-rinding wheel, thus decrease the frictional force between annealing silk and shell-rinding wheel.Reduce the frictional force between annealing silk and shell-rinding wheel, be conducive to wire drawing machine 1 and pull annealing silk, and can effectively prevent steel wire from fractureing.Frictional force between annealing silk and shell-rinding wheel is excessive, and wire drawing machine 1 not easily pulls annealing silk, and annealing silk is very easy to fracture.
Please refer to Fig. 5, Fig. 5 is the side view of the second preferred embodiment of plane shell-rinding wheel of the present invention and facade shell-rinding wheel.On the sidewall of the depressed part 112 of shell-rinding wheel, be interrupted and be provided with some turning cylinders 222, moving runner 223 is connected on turning cylinder 222, during use, annealing silk is connected with the depressed part 224 of moving runner 223, moving runner 223 can rotate around rotating shaft 222, reduces the frictional force between annealing silk and shell-rinding wheel further.
Silk device is put in steel wire cold drawing of the present invention can replace the operations such as traditional pickling, washing, phosphatization, washing, starching.Direct minimizing production cost, the production cost of steel fibre per ton is significantly saved.And avoid the input of the expense such as sewage disposal device and acid mist treatment facility in traditional handicraft, save the disposable input of production equipment.The more important thing is, avoid the industrial wastewater using the step such as pickling, washing to produce, avoid environmental pollution, significant in environmental protection.
Claims (9)
1. an annealing silk draw-off gear, comprise and put guide frame, oxide layer scavenge unit, cleaning plant and wire drawing machine, it is characterized in that, described oxide layer scavenge unit comprises cabinet of peeling off, some plane shell-rinding wheels and some facade shell-rinding wheels, described some plane shell-rinding wheels are positioned at same level, dislocation to be peeled off cabinet inside described in being fixed on, and described some facade shell-rinding wheels are positioned at same facade, dislocation be fixed on described in peel off cabinet inside.
2. annealing silk draw-off gear as claimed in claim 1, it is characterized in that, described guide frame of putting comprises and puts guide frame body, the first directive wheel, the second directive wheel and the 3rd directive wheel, described first directive wheel and the second directive wheel are arranged at the horizontal ends of putting guide frame body, put the vertical end of guide frame body and be positioned under described first directive wheel and the second directive wheel described in described 3rd directive wheel is arranged at.
3. annealing silk draw-off gear as claimed in claim 1, it is characterized in that, described cleaning plant inside is provided with quartzy sandbox, and quartz sand is equipped with in described quartzy sandbox inside.
4. annealing silk draw-off gear as claimed in claim 1, it is characterized in that, described cleaning plant inside is provided with some cloths, and described some cloths are arranged on the annealing silk of cleaning plant inside.
5. annealing silk draw-off gear as claimed in claim 1, is characterized in that, the annealing silk that forward runs between some plane shell-rinding wheels and the annealing silk of inverted running parallel to each other.
6. annealing silk draw-off gear as claimed in claim 1, it is characterized in that, the annealing silk upwards run between some facade shell-rinding wheels is parallel to each other with the annealing silk run downwards.
7. annealing silk draw-off gear as claimed in claim 1, it is characterized in that, described plane shell-rinding wheel is identical with described facade shell-rinding wheel structure.
8. annealing silk draw-off gear as claimed in claim 1, is characterized in that, on the depressed part of described plane shell-rinding wheel and described facade shell-rinding wheel, be interrupted and be provided with some lug bosses.
9. annealing silk draw-off gear as claimed in claim 1, is characterized in that, on the sidewall of the depressed part of described plane shell-rinding wheel and described facade shell-rinding wheel, be interrupted and be provided with some turning cylinders, described turning cylinder is provided with some moving runners.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410540193.XA CN104226647B (en) | 2014-10-14 | 2014-10-14 | A kind of annealing silk peeling apparatus |
Applications Claiming Priority (1)
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CN201410540193.XA CN104226647B (en) | 2014-10-14 | 2014-10-14 | A kind of annealing silk peeling apparatus |
Publications (2)
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CN104226647A true CN104226647A (en) | 2014-12-24 |
CN104226647B CN104226647B (en) | 2016-08-24 |
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Family Applications (1)
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CN201410540193.XA Expired - Fee Related CN104226647B (en) | 2014-10-14 | 2014-10-14 | A kind of annealing silk peeling apparatus |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105951155A (en) * | 2016-06-01 | 2016-09-21 | 中钢集团郑州金属制品研究院有限公司 | Online double phosphating method for steel wires and continuous production equipment for method |
CN106944421A (en) * | 2017-05-19 | 2017-07-14 | 合肥德捷节能环保科技有限公司 | A kind of fastener stock is peeled off derusting device |
CN108097743A (en) * | 2017-12-31 | 2018-06-01 | 玉田县建华机械制造有限责任公司 | A kind of peeling derusting device |
CN109055950A (en) * | 2018-07-19 | 2018-12-21 | 鹰潭瑞鑫铜业有限公司 | Copper post copper wire oxide layer is peeled off processing technology |
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US6694584B1 (en) * | 2002-08-02 | 2004-02-24 | Rockford Manufacturing Group, Inc. | Quick set up wire descaler |
CN201271829Y (en) * | 2008-09-11 | 2009-07-15 | 新疆八一钢铁股份有限公司炼钢厂 | Improved shelling wheel |
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CN203253769U (en) * | 2013-04-02 | 2013-10-30 | 蚌埠市光华金属制品有限公司 | Rapid shelling device |
CN203470535U (en) * | 2013-09-04 | 2014-03-12 | 常州市正阳焊接材料有限公司 | Metal wire shelling device |
CN103801584A (en) * | 2014-01-15 | 2014-05-21 | 无锡常欣科技股份有限公司 | Wire rod shelling device |
CN204171034U (en) * | 2014-10-14 | 2015-02-25 | 黄庆明 | A kind of annealing silk peeling apparatus |
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2014
- 2014-10-14 CN CN201410540193.XA patent/CN104226647B/en not_active Expired - Fee Related
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US6694584B1 (en) * | 2002-08-02 | 2004-02-24 | Rockford Manufacturing Group, Inc. | Quick set up wire descaler |
CN201271829Y (en) * | 2008-09-11 | 2009-07-15 | 新疆八一钢铁股份有限公司炼钢厂 | Improved shelling wheel |
CN101954364A (en) * | 2009-07-16 | 2011-01-26 | 江苏金火炬金属纤维有限公司 | Steel wire husking machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105951155A (en) * | 2016-06-01 | 2016-09-21 | 中钢集团郑州金属制品研究院有限公司 | Online double phosphating method for steel wires and continuous production equipment for method |
CN106944421A (en) * | 2017-05-19 | 2017-07-14 | 合肥德捷节能环保科技有限公司 | A kind of fastener stock is peeled off derusting device |
CN108097743A (en) * | 2017-12-31 | 2018-06-01 | 玉田县建华机械制造有限责任公司 | A kind of peeling derusting device |
CN109055950A (en) * | 2018-07-19 | 2018-12-21 | 鹰潭瑞鑫铜业有限公司 | Copper post copper wire oxide layer is peeled off processing technology |
Also Published As
Publication number | Publication date |
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