CN201760705U - High-speed controlled-release medicament laser-drilling system - Google Patents

High-speed controlled-release medicament laser-drilling system Download PDF

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Publication number
CN201760705U
CN201760705U CN 201020297343 CN201020297343U CN201760705U CN 201760705 U CN201760705 U CN 201760705U CN 201020297343 CN201020297343 CN 201020297343 CN 201020297343 U CN201020297343 U CN 201020297343U CN 201760705 U CN201760705 U CN 201760705U
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laser drilling
conveyer belt
laser
group
conveying device
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Expired - Fee Related
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CN 201020297343
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Chinese (zh)
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王玉超
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Abstract

The utility model discloses a high-speed controlled-release medicament laser-drilling system. The laser-drilling system comprises a vibration conveying device, a shaping device, a conveying device, a laser drilling device, a vision sensor and a medicament picking device, which are communicated with a control system, and the control system, wherein, the shaping device is a rotating circular disc positioned below an outlet of the vibration conveying device; a material outlet of the shaping device is communicated with a material catching hole of the conveying device; the conveying device is a conveying belt; the laser drilling device is arranged at the upper part of the conveying belt; a color detector is further arranged at the front part of the laser drilling device; and the vision sensor system and the medicament picking device are arranged at the back part of the laser drilling device in sequence. The laser-drilling system has a reasonable structural design, is convenient for maintenance, has steady performance, is suitable for drilling various medicaments, can regulate the hole diameter and the hole depth, is simple and flexible for operation, operates at a high speed, adopts two laser drilling platforms, and can drill tablets on a single surface or double surfaces; and the tablet production speed can reach one hundred thousand pieces per hour, and the drug qualification rate is high, so that the system is suitable for mass production of controlled-release medicaments.

Description

High speed controlled release medicament laser drilling system
Technical field
The utility model relates to a kind of laser boring instrument, especially gets the laser boring instrument of micropore on its surface at the controlled release medicament, so that the release of control medicine belongs to automation pharmacy systems technology field.
Background technology
Raising along with people's living standard, the number of times of taking to medicine has also had further requirement, in order to satisfy patient's requirement, the pharmaceuticals researcher spent several years even the effort of decades, invent out controlled release drug, at the original medicine of wanting more than the eat three times in a day, only need once a day now, or even two days once.
(general designation: the controlled release medicament) have huge advantage, it can control the release time of medicine exactly, makes people can use original because water-soluble low, medicine that can not be oral for tablet that controlled release discharges and capsule.An example is " a controlled release pump ", and it is to have utilized medicine layer and " extruded layer ", two-layerly is surrounded by semipermeable membrane.After medicine entered in the body, hydrone made extruded layer expand by pellicle.This just makes medicine be released by certain speed by the aperture of film on medicine layer.
The researcher makes a call to a micropore with mechanical system the earliest on medicine when doing test, the rate of release of test medicine utilizes the machining mode can't obtain enough productivity ratio and matches with other pharmaceutical processing platforms.The getable processing speed of tablet laser boring is 100,000 slices/hour, and utilizes this technology to be easy to just obtain dimensional tolerance and all satisfactory aperture of outward appearance.Because the size in hole is directly proportional with rate of release under certain conditions, so size in the hole on the controlled release medicament and atresia arranged, determined the curative effect of medicine, along with further going deep into of research, the pharmaceuticals researcher is also more and more higher to the requirement of punching instrument and equipment.At present, controlled release drug puts goods on the market in a large number, each processing factory has higher requirement to the simplification of speed, pass, stability and the operation of drilling system, Chinese patent 200610096440.7 " high speed laser-beam drilling machine for tablet " patent document is announced is system and device on the industrial production line, but because it adopts is the rail mounted feeding manner, lean on the decline of medicine self gravitation and carry out delivery of medicaments, the card medicine appears in this kind mode easily, phenomenon such as have some setbacks glides, and the speed of service is slow, the highest have only 6 slices/second, and regulate loaded down with trivial details for the tablet of different size.
The utility model content
Problem and shortage at above-mentioned existing controlled release drug laser drilling device existence, a kind of controlled release drug high-rate laser drilling system is proposed, this system structure design is reasonable, easy to maintenance, stable performance is fit to the punching of multiple medicine, and is easy to adjust for the different size tablet, adjustable aperture and hole depth, simple to operate flexible, medicine qualification rate height; Solved problem and shortcoming that the required laser drilling device of at present existing controlled release drug exists effectively, be specially adapted to pharmaceutical factory controlled release drug production in enormous quantities, the getable processing speed of tablet laser boring is 100,000 slices/hour.
The utility model is achieved through the following technical solutions:
A kind of high speed controlled release medicament laser drilling system, comprise the vibrations conveying device, apparatus for shaping, conveying device, laser drilling device, visual sensor system, pick medicine device and control system, wherein, the vibrations conveying device, apparatus for shaping, conveying device, laser drilling device, visual sensor system and pick medicine device and be communicated with control system respectively, apparatus for shaping is the disk of a rotation, it is positioned at the below of vibrations conveying device outlet, and its discharging opening is communicated with the material receiving port of conveying device, it is characterized in that, described conveying device is a conveyer belt, laser drilling device is arranged on the top of conveyer belt, its front portion also is provided with color detector, visual sensor system and pick the rear portion that medicine device then is set in turn in laser drilling device.
Further, it is two groups that above-mentioned conveyer belt is arranged on, and be the drop setting, the discharging opening of first group of conveyer belt is corresponding up and down with the material receiving port of second group of conveyer belt, and also be provided with turning device between the material receiving port of the discharging opening of first group of conveyer belt and second group of conveyer belt, and above-mentioned color detector, laser drilling device, visual sensor system and pick medicine device and also respectively be two groups are separately positioned on first group of conveyer belt and the second group of conveyer belt.
In addition, described two groups of conveyer belts all are made up of the belt that is set up in parallel, and has certain concrete d between the belt that is set up in parallel, regulate by the microspur screw rod apart from d, above-mentioned turning device then is a semi arch device, the upper end of semi arch device communicates with first group of conveyer belt, and the lower end communicates with second group of conveyer belt.
In addition, also be provided with the tracking perforating device, and it can be for following the tracks of the punching galvanometer in the bottom of laser drilling device.
The beneficial effects of the utility model are: the utility model is simple in structure, reasonable in design, easy to maintenance, stable performance, simple to operate flexibly, the speed of service is fast, can on a production line, the tablet of positive and negative operation all be stamped micropore, punching speed is fast, can reach 100,000 slices/hour, and medicine qualification rate height, solve problem and shortcoming that the required laser drilling device of existing controlled release drug exists effectively, be applicable to the production of pharmaceutical factory controlled release drug in enormous quantities.
Description of drawings
Fig. 1 is the vertical view of the utility model one embodiment;
Fig. 2 is the front view of the utility model one embodiment.
Main Reference numeral implication is among the figure:
1, vibrations conveying device 2, apparatus for shaping 3, guiding hairbrush 4, height catch
5, first group of conveyer belt 6, color detector 7, second group of conveyer belt 8, turning device
10, laser drilling device 11, tracking perforating device 12, visual sensor system
13, pick medicine device 14, control system
The specific embodiment
Below in conjunction with accompanying drawing, describe the specific embodiment of the present utility model in detail:
Fig. 1 is the vertical view of the utility model one embodiment; Fig. 2 is the front view of the utility model one embodiment.
As depicted in figs. 1 and 2: the controlled release drug laser drilling system, comprise vibrations conveying device 1, apparatus for shaping 2, conveying device, laser drilling device 10, visual sensor system 12, pick medicine device 13 and control system 14, wherein, vibrations conveying device 1, apparatus for shaping 2, conveying device, laser drilling device 10, visual sensor system 12 and pick medicine device 13 and be communicated with control system 14 respectively, apparatus for shaping 2 is the disk of a rotation, it is positioned at the below of vibrations conveying device 1 outlet, and its discharging opening is communicated with the material receiving port of conveying device, conveying device is a conveyer belt, laser drilling device 10 is arranged on the top of conveyer belt, its front portion also is provided with color detector 6, visual sensor system 12 and pick the rear portion that medicine device 13 then is set in turn in laser drilling device 10.
In the present embodiment, it is two groups that conveyer belt is arranged on, and be the drop setting, the discharging opening of first group of conveyer belt 5 is corresponding up and down with the material receiving port of second group of conveyer belt 7, and also be provided with turning device 8 between the material receiving port of the discharging opening of first group of conveyer belt 5 and second group of conveyer belt 7, and above-mentioned color detector 6, laser drilling device 10, visual sensor system 12 and pick medicine device 13 and also respectively be two groups, be separately positioned on first group of conveyer belt 5 and the second group of conveyer belt 7, and two groups of above-mentioned conveyer belts all are made up of the belt that is set up in parallel, and has certain concrete d between the belt that is set up in parallel, regulate by the microspur screw rod apart from d, 8 of above-mentioned turning devices are a semi arch device, the upper end of semi arch device communicates with first group of conveyer belt 5, and the lower end communicates with second group of conveyer belt 7.
The course of work of present embodiment is: at first tablet is poured in the vibrations conveying device 1, can control the flow of tablet by regulating vibration frequency, the tablet of constant enters in the apparatus for shaping 2, rotate under the action of centrifugal force at disk, tablet moves to the discharging opening place, under the guide functions of guiding hairbrush 3, and under the effect of height catch 4, make tablet tiling and unnecessary tablet is flow backwards back in the disk of apparatus for shaping 2, the tablet that ordering is good is fallen on first group of conveyer belt 5, because first group of conveyer belt 5 is set up in parallel by two belts and constitutes, by regulate the microspur screw rod adjust between two belts apart from d, make it to be fit to the width of tablet, after tablet enters on first group of conveyer belt 5, place, slit operation between two belts, this kind conveyer belt structure, can make that the tablet operation is more stable, tablet is in 5 operations of first group of conveyer belt, color detector 6 on first group of conveyer belt 5 detects when showing that the tablet perforated surfaces up, 10 pairs of supine tablets of punching of laser drilling device on first group of conveyer belt 5 carry out punch operation, then, tablet through punching is through the detection of vision sensor 12, do not reject through picking medicine device 13 by the tablet that preestablishes testing conditions, the qualified tablet and the prone tablet that punches are transported to the discharging opening of first group of conveyer belt 5, under the effect of tablet self gravitation and turning device 8 self shape, drop on second group of conveyer belt 7, opposite states on the perforated surfaces and first conveyer belt, tablet continues operation forward, color detector 6 on second group of conveyer belt 7 detects when showing that the tablet perforated surfaces up, laser drilling device 10 emission laser on second group of conveyer belt 7, tablet is punched, because what laser drilling device 10 used is high power laser, the moment that laser produces much smaller than time that medicine moves, therefore can guarantee drilling quality fully, even what use is the low-power laser card punch, because being provided with, the bottom of laser drilling device 10 follows the tracks of perforating device 11, and follow the tracks of perforating device 11 for following the tracks of the punching galvanometer, laser drilling device 10 emission laser beams, make a call to a micropore by the tracking perforating device 11 of its underpart at the tablet center then, by aperture in the regulation and control system 14 and hole depth requirement, the position that control system 14 is regulated the punching time and followed the tracks of perforating device 11 automatically, thereby get the pass of requirement on the tablet surface, the shortcoming that when also having solved the low-power laser punching tablet is paused, tablet through punching is through the detection of vision sensor 12, do not reject through picking medicine device 13 by the tablet that preestablishes testing conditions, qualified tablet enters the finished product case, and the utility model can reach 100,000 slices/hour to the speed of the punching of tablet.
The utlity model has following advantage:
1, the Liu Chang mode of production: the utility model can be in production procedure once, realizes carrying out single face, and perhaps two-sided punching need not to reflux, make simple in structure, easy to operate, punching speed is fast, efficient is high;
2, efficient quick medicament induction system, reasonable in design, control is flexibly: the utility model adopts present most popular modularized design, with the interior arrangement modularization, realize simple and flexible, the belt-type transmission means that adopts, guaranteed the utility model at a high speed and low speed controlled, and the utility model can select 30~400W laser instrument for use, selects to dispose various lasers according to the medicine speed of production of factory;
3, low speed multiple-pulse flight drilling system: this system is realized jointly by galvanometer (galvanometer and scanning reflection mirror) and scanning lens.The design feature of this scanning lens makes it can keep suitable focal spot, even the distance between lens and the tablet changes slightly along with moving of tablet, focal spot also can remain unchanged.To the mobile optical tracking that carries out of tablet on the conveyer belt, do to guarantee that each pulse all gets to the same point on the tablet like this;
4, high-quality tablet qualification rate, tablet are in the punching process, and underproof tablet is rejected through pneumatic means, and under the strict screening conditions of background system, system still keeps 98% production efficiency;
5, powerful background processing system: the utility model has been equipped with powerful computer consistency operation processing and backstage function for monitoring, operate succinct human-computer dialogue, consistency operation is simple, it is convenient to monitor, quality that can omnibearing supervision medicine forms the product quality report automatically and analyzes, can require to set the size and the degree of depth in hole simultaneously according to producer, system focuses and the punching time automatically, guarantees that the size in hole is unified, and then guarantees the rate of release of controlled release drug.
Below disclose the utility model with preferred embodiment, so it is not in order to restriction the utility model, and all employings are equal to replaces or technical scheme that the equivalent transformation mode is obtained, all drops within the protection domain of the present utility model.

Claims (6)

1. high speed controlled release medicament laser drilling system, comprise the vibrations conveying device, apparatus for shaping, conveying device, laser drilling device, visual sensor system, pick medicine device and control system, wherein, the vibrations conveying device, apparatus for shaping, conveying device, laser drilling device, visual sensor system and pick medicine device and be communicated with control system respectively, apparatus for shaping is the disk of a rotation, it is positioned at the below of vibrations conveying device outlet, and its discharging opening is communicated with the material receiving port of conveying device, it is characterized in that, described conveying device is a conveyer belt, laser drilling device is arranged on the top of conveyer belt, its front portion also is provided with color detector, visual sensor system and pick the rear portion that medicine device then is set in turn in laser drilling device.
2. high speed controlled release medicament laser drilling system according to claim 1, it is characterized in that, described conveyer belt is two groups, and be the drop setting, the discharging opening of first group of conveyer belt is corresponding up and down with the material receiving port of second group of conveyer belt, and also be provided with turning device between the material receiving port of the discharging opening of first group of conveyer belt and second group of conveyer belt, and above-mentioned color detector, laser drilling device, visual sensor system and pick medicine device and also respectively be two groups are separately positioned on first group of conveyer belt and the second group of conveyer belt.
3. high speed controlled release medicament laser drilling system according to claim 2 is characterized in that described two groups of conveyer belts all are made up of the belt that is set up in parallel, and has certain concrete d between the belt that is set up in parallel, and regulates by the microspur screw rod apart from d.
4. high speed controlled release medicament laser drilling system according to claim 2 is characterized in that above-mentioned turning device is a semi arch device, and the upper end of semi arch device communicates with first group of conveyer belt, and the lower end communicates with second group of conveyer belt.
5. high speed controlled release medicament laser drilling system according to claim 1 is characterized in that, also is provided with the tracking perforating device in the bottom of laser drilling device.
6. high speed controlled release medicament laser drilling system according to claim 5 is characterized in that, described tracking perforating device is for following the tracks of the punching galvanometer.
CN 201020297343 2010-08-19 2010-08-19 High-speed controlled-release medicament laser-drilling system Expired - Fee Related CN201760705U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201020297343 CN201760705U (en) 2010-08-19 2010-08-19 High-speed controlled-release medicament laser-drilling system

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Application Number Priority Date Filing Date Title
CN 201020297343 CN201760705U (en) 2010-08-19 2010-08-19 High-speed controlled-release medicament laser-drilling system

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102699539A (en) * 2012-06-14 2012-10-03 天津工业自动化仪表研究所有限公司 Full-function osmotic pump controlled-release tablet laser-beam drilling machine
CN107283077A (en) * 2016-04-13 2017-10-24 激光扫描科技私人有限公司 High speed tablet drilling laser system
CN107520907A (en) * 2017-09-26 2017-12-29 泰州职业技术学院 A kind of tablet centre drill aperture apparatus and bore process
CN110116279A (en) * 2019-05-28 2019-08-13 常州欧法玛制药技术有限公司 Tablet perforating device
CN110170758A (en) * 2019-07-01 2019-08-27 湖南鑫众工业装备有限责任公司 A kind of multistation laser fly-cutting workbench
CN111895762A (en) * 2020-08-21 2020-11-06 安徽鑫泰药业有限公司 Wild chrysanthemum flower drying process

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102699539A (en) * 2012-06-14 2012-10-03 天津工业自动化仪表研究所有限公司 Full-function osmotic pump controlled-release tablet laser-beam drilling machine
CN102699539B (en) * 2012-06-14 2014-07-30 天津工业自动化仪表研究所有限公司 Full-function osmotic pump controlled-release tablet laser-beam drilling machine
CN107283077A (en) * 2016-04-13 2017-10-24 激光扫描科技私人有限公司 High speed tablet drilling laser system
CN107520907A (en) * 2017-09-26 2017-12-29 泰州职业技术学院 A kind of tablet centre drill aperture apparatus and bore process
CN110116279A (en) * 2019-05-28 2019-08-13 常州欧法玛制药技术有限公司 Tablet perforating device
CN110170758A (en) * 2019-07-01 2019-08-27 湖南鑫众工业装备有限责任公司 A kind of multistation laser fly-cutting workbench
CN110170758B (en) * 2019-07-01 2020-11-06 湖南鑫众工业装备有限责任公司 Multi-station laser rapid cutting workbench
CN111895762A (en) * 2020-08-21 2020-11-06 安徽鑫泰药业有限公司 Wild chrysanthemum flower drying process

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110316

Termination date: 20160819