CN201760465U - Control device for positioning strip head and soft slot in movement - Google Patents

Control device for positioning strip head and soft slot in movement Download PDF

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Publication number
CN201760465U
CN201760465U CN2010205215242U CN201020521524U CN201760465U CN 201760465 U CN201760465 U CN 201760465U CN 2010205215242 U CN2010205215242 U CN 2010205215242U CN 201020521524 U CN201020521524 U CN 201020521524U CN 201760465 U CN201760465 U CN 201760465U
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China
Prior art keywords
point
lead
sleeve
batching
soft
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Expired - Fee Related
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CN2010205215242U
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Chinese (zh)
Inventor
冯连强
王俊萍
马永军
梁光正
翟周科
丁小梅
邓良丰
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China National Heavy Machinery Research Institute Co Ltd
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China National Heavy Machinery Research Institute Co Ltd
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Abstract

The utility model solves the problem of strip head impress on strip steel in a coiling process of a cold-rolling recoiling set, especially to a control device for positioning a strip head and a soft slot in movement and characterized in that a soft slot is arranged on a reeling sleeve which is provided with points A, B, C, E and F; point C is on the leftmost side of the reeling sleeve; a slot positioning detection switch is arranged on point C; points E and F are respectively on topmost end and bottommost end of the reeling sleeve; point A is an intersection point of the soft slot and the strip head in reeling downwards; point B is the intersection point of the soft slot and the strip head in reeling upwards; point A is on the right of point F; point B is on the right of point E; a bisector of clamped strip steel between upper and lower pinch rolls and point C form a relative horizontal line; a feeding guide plate is arranged on the outlet of upper and lower pinch rolls; the strip head detection switch is arranged on point D on the feeding guide plate; the reeling sleeve motor, upper and lower pinch rolls, the positioning detection switch and the control unit are electrically connected. The utility model provides a control device for positioning the strip head and the soft slot in movement, which has advantages of simple hardware structure, reliable algorithm and high precision and solves the problem of strip head impress.

Description

Take the lead in a kind of motion and the control device of soft jaw location
Technical field
The utility model relates to cold rolling rewinding unit and is with steel to have the problem of belt end seal in coiling process, takes the lead in particularly a kind of motion and the control device of soft jaw location.
Background technology
" belt end seal " is exactly in the strip coiling process, under the effect of coiling tension, stays the horizontal impression of spacing rule owing to the thickness of band itself on the band steel.Use the cold rolling rewinding unit of ordinary cartridge, the band belt end seal of its production is apparent in view, and length can reach tens meters when serious, has a strong impact on strip quality.Adopt band resilient sleeve (being commonly called as rubber bush) to batch in the flat cold-rolled sheet production process, reached and eliminated the impression (folding line) that the spool secter pat causes thin plate, but the end can be eliminated thin plate self and taken the lead impression that thin plate is caused.Occurred adopting the sleeve that has soft jaw (soft groove) at present, soft jaw zone material is softer, when taking the lead to be pressed in the jaw zone, can effectively solve the belt end seal problem, and this is hot issue and the technical barrier of studying both at home and abroad.
General rewinding production line does not have takes the lead and soft jaw positioning function, and minority has the production line of this function, its complex structure, and the hardware cost height is not easy to safeguard, has certain defective.
Summary of the invention
The purpose of this utility model provides that a kind of hardware configuration is simple, algorithm is reliable, precision is high, can solve and take the lead in a kind of motion of belt end seal problem and the control device of soft jaw location.
The purpose of this utility model is achieved in that takes the lead in a kind of motion and the control device of soft jaw location, it is characterized in that: a soft jaw is arranged batching on the sleeve; Set A, B, C, E, F point on the sleeve batching, the C point is batching the Far Left of sleeve, the C point has jaw detection and localization switch, E, F point respectively the top of batching sleeve with bottom, A point soft jaw and take the lead joining when batching down, the B point on when batching soft jaw with take the lead joining, the A point is on F point right side, the B point is on E point right side, last bottom pinch roll clamping band steel bisector constitutes relative horizontal line with the C point, pinch rolls outlet has the feeding guide plate up and down, and the D point is provided with and takes the lead sense switch on the feeding guide plate; Batching sleeve motor, last bottom pinch roll and detection and localization switch is electrically connected with control module.
After starting the coiling machine spool and batching sleeve and batched certain angle, on rotate counterclockwise when batching, under clockwise rotate when batching, confirm behind the soft jaw that through soft jaw detection and localization switch the soft jaw of reel is parked in jaw start bit F point (on batch) or E point (batching down) at the C point, so far soft jaw start bit positioning step is finished;
On when batching, control feeding guide plate is upwards parallel with B point tangent line, takes the lead by last bottom pinch roll at the uniform velocity mobile to upper left B point along the feeding guide plate; Under when batching, control feeding guide plate is parallel with A point tangent line downwards, takes the lead that the A point is at the uniform velocity mobile to left down by last bottom pinch roll;
Known ribbon motion speed is
Figure 759306DEST_PATH_IMAGE001
, the coiling machine acceleration is
Figure 22797DEST_PATH_IMAGE002
, the D point to B point distance is
Figure 402963DEST_PATH_IMAGE003
The time of taking the lead to go to from D B is
Figure 45822DEST_PATH_IMAGE004
,
Figure 155729DEST_PATH_IMAGE005
(1)
In the time
Figure 590121DEST_PATH_IMAGE004
In, the soft jaw of need control forward overlapping anchor point B to from Initial fix F, establishes the acceleration time and is
Figure 457583DEST_PATH_IMAGE006
, at the uniform velocity the time is
Figure 635624DEST_PATH_IMAGE007
, then
Figure 614686DEST_PATH_IMAGE008
(2)
Figure 157663DEST_PATH_IMAGE009
……………(3)
So, the linear range that the F point is ordered to B
Figure 840317DEST_PATH_IMAGE010
(4)
With
Figure 578652DEST_PATH_IMAGE011
Substitution, number
Figure 357776DEST_PATH_IMAGE012
(5)
When band was taken the lead the D point, begin meter length, the long length of meter is , take the lead B point Distance Remaining and be
Figure 719673DEST_PATH_IMAGE014
…(6)
Coiling machine rotates to the B point from the F point, and linear range is begun meter length, and the long length of meter is
Figure 720996DEST_PATH_IMAGE015
, soft jaw to B point residue linear range is
Figure 608705DEST_PATH_IMAGE016
(7)
If
Figure 372DEST_PATH_IMAGE017
(8)
With
Figure 323906DEST_PATH_IMAGE018
Be reference quantity,
Figure 55102DEST_PATH_IMAGE019
Be feedback quantity, to its difference
Figure 173100DEST_PATH_IMAGE020
After carrying out the PI computing, the increment that output valve is set as coiling machine speed
Figure 54992DEST_PATH_IMAGE021
The speed input of device is added to.
The utility model has the advantages that: owing to jaw detection and localization switch is arranged at the C point that batches on the sleeve, start the jaw positioning function, detect the soft jaw position of reel through jaw detection and localization switch, batch that soft jaw is parked in jaw start bit F point when batching on turning over behind the certain angle, soft jaw is parked in jaw start bit E point when batching down.More than batch and be example, take the lead to arrive when taking the lead to detect the D point when wearing band, coiling machine begins to be rotated counterclockwise.By the rotating speed of adjuster control coiling machine, make and take the lead to arrive Distance Remaining that overlapping bit B orders and be rotated counterclockwise the Distance Remaining of ordering with soft jaw and equate to overlapping bit B.Like this, take the lead to arrive the B point simultaneously, and this moment, ribbon motion speed was consistent with coiling machine rotational line speed with soft jaw.Because the D point increases jaw detection and localization switch respectively and takes the lead sense switch on C point and feeding guide plate, utilize the control system of unit own to realize taking the lead and soft jaw positioning control in the motion, have precision height, technology characteristic of simple by simple algorithm comparatively.
Description of drawings
The utility model is described in further detail below in conjunction with the embodiment accompanying drawing:
Fig. 1 is the utility model example structure schematic diagram;
Fig. 2 is the soft jaw positioning flow of the utility model embodiment;
Fig. 3 is the soft jaw of the utility model embodiment and take the lead to aim at flow process.
Among the figure: 1, go up bottom pinch roll; 2, take the lead; 3, take the lead sense switch; 4, batch sleeve; 5, feeding guide plate; 6, jaw detection and localization switch; 7, coiling machine spool.
The specific embodiment
As shown in Figure 1, take the lead in a kind of motion and soft jaw position control method, comprise two steps at least: soft jaw start bit positioning step and soft jaw and belt end overlapping bit positioning step;
1) soft jaw start bit positioning step: a soft jaw is arranged batching on the sleeve 4; Set A batching on the sleeve 4, B, C, E, the F point, the C point is at the Far Left that batches sleeve 4, the C point has jaw detection and localization switch 6, E, the F point respectively the top of batching sleeve 4 with bottom, A point soft jaw and take the lead joining when batching down, the B point on when batching soft jaw with take the lead joining, the A point is on F point right side, the B point is on E point right side, last bottom pinch roll 1 clamping band steel bisector constitutes relative horizontal line with the C point, last bottom pinch roll 1 outlet has feeding guide plate 5, control feeding guide plate 5 makes progress or is parallel with A point or B point tangent line down, the D point is provided with and takes the lead sense switch 3 on the feeding guide plate 5, after starting coiling machine spool 7 and batching sleeve 4 and batched certain angle, on rotate counterclockwise when batching, clockwise rotate when batching down, confirm behind the soft jaw that through soft jaw detection and localization switch 6 the soft jaw of reel is parked in jaw start bit F point (on batch) or E point (batching down) at the C point, so far soft jaw start bit positioning step is finished;
2) belt end overlapping bit positioning step (more than batch and be example, it is identical to batch principle down):
The D point is provided with and takes the lead sense switch 3 on the feeding guide plate 5, and guide plate can swing up and down, and (on batch) took the lead 2 at the uniform velocity mobile to upper left B point by last bottom pinch roll 1 when guide plate was laid out; When guide plate is accommodated (batch down) take the lead 2 by last bottom pinch roll 1 the A point is at the uniform velocity mobile to left down.
Known ribbon motion speed is
Figure 119900DEST_PATH_IMAGE001
, the coiling machine acceleration is , the D point to B point distance is
Figure 119135DEST_PATH_IMAGE003
The time of taking the lead to go to from D B is
Figure 476605DEST_PATH_IMAGE004
, (1)
In the time
Figure 582151DEST_PATH_IMAGE004
In, the soft jaw of need control forward overlapping anchor point B to from Initial fix F, establishes the acceleration time and is
Figure 307530DEST_PATH_IMAGE006
, at the uniform velocity the time is
Figure 898436DEST_PATH_IMAGE007
, then
Figure 305146DEST_PATH_IMAGE008
(2)
Figure 662178DEST_PATH_IMAGE009
……………(3)
So, the linear range that the F point is ordered to B
Figure 558459DEST_PATH_IMAGE010
(4)
Figure 571415DEST_PATH_IMAGE006
With
Figure 581483DEST_PATH_IMAGE011
Substitution, number (5)
When band was taken the lead the D point, begin meter length, the long length of meter is , take the lead B point Distance Remaining and be
Figure 626035DEST_PATH_IMAGE014
(6)
Coiling machine rotates to the B point from the F point, and linear range is begun meter length, and the long length of meter is
Figure 436865DEST_PATH_IMAGE015
, soft jaw to B point residue linear range is
Figure 709102DEST_PATH_IMAGE016
(7)
If
Figure 947185DEST_PATH_IMAGE017
(8)
With
Figure 997049DEST_PATH_IMAGE018
Be reference quantity,
Figure 283674DEST_PATH_IMAGE019
Be feedback quantity, to its difference
Figure 735384DEST_PATH_IMAGE020
After carrying out the PI computing, the increment that output valve is set as coiling machine speed
Figure 893438DEST_PATH_IMAGE021
The speed input of device is added to.
Take the lead in the motion to comprise controller, performance element and detecting unit with the control module of soft jaw positioning control.Controller function can be finished by PLC.Performance element is inverter and variable-frequency motor, and the not extra hardware that increases has reduced the cost input.The feeding guide plate takes the lead to detect the employing reflective photoelectric switch; The jaw detection and localization adopts optoelectronic switch; The long high speed counting module that adopts of coiling machine rotation distance meter, its count signal is to carry the encoder feedback signal on the electric motor of coiling machine; Band takes the lead that the move distance meter is long not to increase element separately, and its value is calculated by unit speed.With
Figure 368282DEST_PATH_IMAGE018
Be reference quantity,
Figure 520914DEST_PATH_IMAGE019
Be feedback quantity, to its difference
Figure 827131DEST_PATH_IMAGE020
After carrying out the PI computing, the increment that output valve is set as coiling machine speed
Figure 409946DEST_PATH_IMAGE021
The speed input of device is added to.
Take the lead in a kind of motion and the control step of soft jaw location by soft jaw initial alignment step and soft jaw with take the lead alignment procedures:
Fig. 2 explanation: operating personnel press that " " button enters step 110 jaw positioning starting program to soft jaw initial alignment, then enters control step 111, and coiling machine rotates; When be contained on the reel reflector be contained in the optoelectronic switch that batches on the frame on time, soft jaw puts in place and detects step 112 and finish, otherwise soft jaw puts in place and detects step 112 and constantly detect photoelectric switching signal; After step 112 is finished, trigger coiling machine encoder to count function, begin to count long step 113, setting up procedure 114 subsequently, and soft jaw is to shifting to an earlier date the parking stall not; When meter length puts in place, step 115 speed 0, reel is even to slow down, and whether step 116 detection speed is to 0, and to 0, soft jaw initial alignment is parked in desired jaw initial bit to end step 117, otherwise continues execution in step 116 detection speeds to 0.
Fig. 3 explanation: soft jaw with take the lead to aim at flow process from step 120, enter step 121, whether detection takes the lead sense switch 3 on the feeding guide plate in unit self-threading tape process, less than, continuation; Arrive, enter step 122, coiling machine encoder to count function triggers, and carry out step 123, and whether encoder to count arrives is set the position, less than continuing step 123, arrives, and enters step 124, and coiling machine begins to quicken to rotate.Enter step 125, at this moment, coiling machine speed is regulated beginning automatically, with
Figure 168824DEST_PATH_IMAGE018
Be reference quantity,
Figure 797251DEST_PATH_IMAGE019
Be feedback quantity, to its difference
Figure 223553DEST_PATH_IMAGE020
Carry out the PI computing, the increment that output valve is set for coiling machine speed
Figure 974341DEST_PATH_IMAGE021
Enter step 126, will
Figure 161127DEST_PATH_IMAGE021
The coiling machine speed setting value is added to.Enter step 127, on the reel soft jaw with take the lead to arrive simultaneously overlapping bit, and both linear velocities are identical.Enter step 128, coiling machine speed is regulated and is withdrawed from.Enter step 129, withdraw from soft jaw automatically and take the lead alignment procedure.

Claims (1)

1. take the lead in the motion and the control device of soft jaw location, it is characterized in that: a soft jaw is arranged batching on the sleeve (4); Batching upward setting A of sleeve (4), B, C, E, the F point, the C point is at the Far Left that batches sleeve (4), the C point has jaw detection and localization switch (6), E, the F point respectively the top of batching sleeve (4) with bottom, A point soft jaw and take the lead joining when batching down, the B point on when batching soft jaw with take the lead joining, the A point is on F point right side, the B point is on E point right side, last bottom pinch roll (1) clamping band steel bisector constitutes relative horizontal line with the C point, last bottom pinch roll (1) outlet has feeding guide plate (5), and feeding guide plate (5) is gone up the D point and is provided with and takes the lead sense switch (3); Batching sleeve (4) motor, last bottom pinch roll (1) and detection and localization switch (6) is electrically connected with control module.
CN2010205215242U 2010-09-08 2010-09-08 Control device for positioning strip head and soft slot in movement Expired - Fee Related CN201760465U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010205215242U CN201760465U (en) 2010-09-08 2010-09-08 Control device for positioning strip head and soft slot in movement

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Application Number Priority Date Filing Date Title
CN2010205215242U CN201760465U (en) 2010-09-08 2010-09-08 Control device for positioning strip head and soft slot in movement

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114700390A (en) * 2022-03-28 2022-07-05 北京首钢冷轧薄板有限公司 Control method and device for strip plate and strip head of cold rolling processing line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114700390A (en) * 2022-03-28 2022-07-05 北京首钢冷轧薄板有限公司 Control method and device for strip plate and strip head of cold rolling processing line
CN114700390B (en) * 2022-03-28 2023-12-29 北京首钢冷轧薄板有限公司 Control method and device for cold rolling treatment line band plate band head

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP03 Change of name, title or address

Address after: 710032 Shaanxi city in Xi'an province Xin Jiamiao East Road No. 209 yuan

Patentee after: China National Heavy Machinery Research Institute Co., Ltd.

Address before: 710032 Shaanxi city in Xi'an province Xin Jiamiao East yuan Road No. 209 Chinese Heavy Machinery Research Institute Co. Ltd.

Patentee before: China National Heavy Machinery Research Institute Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110316

Termination date: 20170908