CN201744451U - Full-automatic glue cylinder cleaning system - Google Patents
Full-automatic glue cylinder cleaning system Download PDFInfo
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- CN201744451U CN201744451U CN2010202993694U CN201020299369U CN201744451U CN 201744451 U CN201744451 U CN 201744451U CN 2010202993694 U CN2010202993694 U CN 2010202993694U CN 201020299369 U CN201020299369 U CN 201020299369U CN 201744451 U CN201744451 U CN 201744451U
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- glue cylinder
- ultrasonic cleaner
- reciprocating type
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Abstract
The utility model relates to a full-automatic glue cylinder cleaning system, which comprises a controller, an automatic material feeding device, a mechanical hand, a first supersonic generator, a first precipitation tank, a first reciprocating spray tank, a first supersonic cleaning tank, a conveying chain, a second supersonic cleaning tank, a second reciprocating spray tank, a second precipitation tank, a compressed air baking tank, an automatic material baiting device and a second supersonic generator. The full-automatic glue cylinder cleaning system of the utility model adopts a full-automatic glue cylinder cleaning machine, so the glue cylinder cleaning flow process is continuous, the industrial automation degree improvement is reached through the realization of integrated glue cylinder cleaning, the goals of energy saving, emission reduction, cleaning efficiency and quality improvement, water source saving, hazardous substance discharge reduction, labor work intensity reduction, part loss reduction, service life prolonging and the like can be reached, and the utility model makes a contribution to workshop cleaning production.
Description
Technical field
The utility model relates to a kind of glue cylinder purging system, relates in particular to a kind of full-automatic glue cylinder purging system.
Background technology
Domestic each production of cigarettes producer is also adopting manual type to clean the glue cylinder at present, personnel on duty must carry out 30 minutes～50 minutes manual flushing, when a large amount of cleaning every day glue cylinder, personnel on duty must manually wash, in flushing process, greatly waste water resource, and directly entered the blowdown pipe network; On cleaning way, because artificial when scraping, cutting the latex of half curdled appearance with blade, can the injuring part surface, shorten part life.On cleaning quality because artificial limitation of cleaning, cause some positions clean less than, The Long-term Effect service life and latex quality.
And the further raising that energy-conservation, reduction of discharging and cleaner production is required along with enterprise, improve cleaning quality and efficient, realization automatic washing, reach the conserve water resource, reduce hazardous emission, reduce hand labor intensity, reduce accessory loss, prolong the workpiece life-span, realize the cleaner production purpose, become new research topic in the industry.
The utility model content
The existing manual type of the utility model is cleaned glue cylinder significant wastage water resource, can injuring part the surface, shorten part life, and can cause some positions clean less than, the deficiency of The Long-term Effect service life and latex quality provides a kind of full-automatic glue cylinder purging system.
The technical scheme that the utility model solves the problems of the technologies described above is as follows: a kind of full-automatic glue cylinder purging system comprises control device, automatic charging device, manipulator, first supersonic generator, first stillpot, the first reciprocating type spray groove, first ultrasonic cleaner, conveyer chain, second ultrasonic cleaner, the second reciprocating type spray groove, second stillpot, compressed air oven dry groove, automatic blanking device and second supersonic generator; Described control device links to each other with automatic charging device, conveyer chain and automatic blanking device respectively; Described first supersonic generator is positioned at the below of automatic charging device and links to each other with first ultrasonic cleaner; The described first reciprocating type spray groove is between first supersonic generator and first ultrasonic cleaner; Described first stillpot is positioned at the below of the first reciprocating type spray groove; Described first ultrasonic cleaner is between the first reciprocating type spray groove and second ultrasonic cleaner; Described second ultrasonic cleaner is between first ultrasonic cleaner and the second reciprocating type spray groove; Described second stillpot is positioned at the below of the second reciprocating type spray groove; The described second reciprocating type spray groove is between second ultrasonic cleaner and compressed air oven dry groove; Described compressed air oven dry groove is between the second reciprocating type spray groove and second supersonic generator; Described second supersonic generator is positioned at the below of automatic blanking device and links to each other with second ultrasonic cleaner; Described manipulator is positioned at the top of automatic charging device, first supersonic generator, the first reciprocating type spray groove, first ultrasonic cleaner, second ultrasonic cleaner, the second reciprocating type spray groove, compressed air oven dry groove, automatic blanking device and second supersonic generator by conveyer chain.
The beneficial effects of the utility model are: clean with respect to traditional-handwork, the full-automatic glue cylinder of the utility model purging system adopts full-automatic glue cylinder cleaning machine that glue cylinder cleaning process is linked up, by realizing the integrated cleaning of glue cylinder, reach the lifting industrial automatization, and improve cleaning efficiency and quality, conserve water resource thus, reduce hazardous emission, reduce hand labor intensity, reduce accessory loss, prolong purposes such as workpiece life-span, and make contributions for the workshop cleaner production.
On the basis of technique scheme, the utility model can also be done following improvement.
Further, described automatic charging device comprises the free raceway feeding platform and the first workpiece basket detector, and the described first workpiece basket detector is used to detect the workpiece behind the dress basket that is put on the free raceway feeding platform.
Further, described automatic blanking device comprises the free raceway blanking bench and the second workpiece basket detector, and the described second workpiece basket detector is used to detect the workpiece that is put into after air oven dry groove on the free raceway blanking bench and compressed is dried.
Further, the supersonic frequency of described first supersonic generator is 25kHz.
Further, the supersonic frequency of described second supersonic generator is 25kHz.
Description of drawings
Fig. 1 is the structural representation of the full-automatic glue cylinder of the utility model purging system.
The specific embodiment
Below in conjunction with accompanying drawing principle of the present utility model and feature are described, institute gives an actual example and only is used to explain the utility model, is not to be used to limit scope of the present utility model.
Fig. 1 is the structural representation of the full-automatic glue cylinder of the utility model purging system.As shown in Figure 1, described full-automatic glue cylinder purging system comprises control device 1, automatic charging device 2, manipulator 3, first supersonic generator 4, first stillpot, 5, the first reciprocating type spray groove 6, first ultrasonic cleaner 7, conveyer chain 8, second ultrasonic cleaner, 9, the second reciprocating type spray groove 10, second stillpot, compressed air oven dry groove 11, automatic blanking device 12 and second supersonic generator 13.Described control device 1 links to each other with automatic charging device 2, conveyer chain 8 and automatic blanking device 12 respectively.Described first supersonic generator 4 is positioned at the below of automatic charging device 2 and links to each other with first ultrasonic cleaner 7.The described first reciprocating type spray groove 6 is between first supersonic generator 4 and first ultrasonic cleaner 7.Described first stillpot 5 is positioned at the below of the first reciprocating type spray groove 6.Described first ultrasonic cleaner 7 is between the first reciprocating type spray groove 6 and second ultrasonic cleaner 9.Described second ultrasonic cleaner 9 is between first ultrasonic cleaner 7 and the second reciprocating type spray groove 10.Described second stillpot is positioned at the below of the second reciprocating type spray groove 10.The described second reciprocating type spray groove 10 is between second ultrasonic cleaner 9 and compressed air oven dry groove 11.Described compressed air oven dry groove 11 is between the second reciprocating type spray groove 10 and second supersonic generator 13.Described second supersonic generator 13 is positioned at the below of automatic blanking device 12 and links to each other with second ultrasonic cleaner 9.Described manipulator 3 is positioned at the top of automatic charging device 2, first supersonic generator, 4, the first reciprocating type spray groove 6, first ultrasonic cleaner 7, second ultrasonic cleaner, 9, the second reciprocating type spray groove 10, compressed air oven dry groove 11, automatic blanking device 12 and second supersonic generator 13 by conveyer chain 8.The direction of arrow is the cleaning direction of workpiece among the figure.Described first supersonic generator 4 and second supersonic generator 13 lay respectively at the below of automatic charging device 2 and automatic blanking device 12, can avoid first supersonic generator 4 and second supersonic generator 13 to make moist, also enlarge the space of first ultrasonic cleaner 7 and second ultrasonic cleaner 9 simultaneously.
Described automatic charging device 2 comprises the free raceway feeding platform and the first workpiece basket detector, and the described first workpiece basket detector is used to detect the workpiece behind the dress basket that is put on the free raceway feeding platform.Described automatic blanking device 12 comprises the free raceway blanking bench and the second workpiece basket detector, and the described second workpiece basket detector is used to detect the workpiece that is put into after air oven dry groove 11 on the free raceway blanking bench and compressed is dried.The supersonic frequency of described first supersonic generator 4 and second supersonic generator 13 is 25kHz.
When using the full-automatic glue cylinder of the utility model purging system to carry out the cleaning of glue cylinder, check power supply earlier, whether water and compressed air is normal, if normal words, the artificial control system of opening, be put into free raceway feeding platform after workpiece adorned basket, after workpiece basket detector detects, the automatic pan feeding of manipulator goes to the first reciprocating type spray groove to carry out high-pressure spraying, behind the high-pressure spraying, manipulator goes to first ultrasonic cleaner to carry out ultrasonic wave automatically and slightly washes, then, manipulator goes to second ultrasonic cleaner to carry out the ultrasonic wave fine purifiation automatically, then, manipulator goes to the second reciprocating type spray groove to carry out high-pressure spraying automatically, behind the high-pressure spraying, manipulator goes to compressed air oven dry groove to carry out drying (compressed air) automatically, oven dry finishes, and manipulator goes to automatic blanking device to carry out self-emptying automatically, and manually removing stage makeup and costume after the discharging gets final product again.
The described first reciprocating type spray groove and the second reciprocating type spray groove carry out the waste water that produces behind the high-pressure spraying to workpiece and precipitate, after the filtration treatment, are recycled to the first reciprocating type spray groove automatically and the second reciprocating type spray groove is reused through first stillpot and second stillpot respectively.
The full-automatic glue cylinder of the utility model purging system adopts mechanical energy to combine advanced ultrasonic cleaning technology, its groundwork principle is based on the cavitation of ultrasonic wave in liquid, when great ultrasonic vibration is introduced liquid, liquid is torn under the effect of ultrasonic vibration, form a series of cavitation bubble, along with vibration, these cavitation bubbles constantly collide merging, break until the last because pressure reduction between inside and outside the bubble tension force, thereby produced micro laser wave greater than liquid.When affacting working surface, the latex that just will adhere to the glue cylinder surfaces is peeled off.Ultrasonic vibration is carried out continuously, until reaching satisfied cleannes, owing to exist ultrasonic vibration in cleaning, cleaning fluid is constantly stirred simultaneously, thereby strengthens the solubilising power and the emulsification of cleaning fluid, makes degree of cleaning further obtain to improve.By leading technologies such as high pressure washing, frequency scanning, load adjustment, algorithm for power modulation, power adjustment, make that the glue cylinder is evenly cleaned in the cell body, there is not the blind area of cleaning, promote cleaning performance comprehensively.System is used for latex residual on the cleaning rubber cylinder, and work tempo 3-4 minute/basket, 100 about 90 minutes of glue cylinder processing times of cover.
The full-automatic glue cylinder of the utility model purging system has improved the cleaning efficiency of glue cylinder, has promoted cleaning quality; Purging system is provided with latex and cleaning agent separator, can concentrate the recovery latex, avoids polluting; The traditional-handwork cleaning ways that end is washed in a large number with tap, the saves valuable water resource; Cleaning agent is recycling automatically by the first reciprocating type spray groove and the second reciprocating type spray groove, reduces the cost expenditure; Reduce labor strength, reduce the recruitment number; Increase the workpiece life-span, reach the purpose of energy-saving, emission-reducing, environment friendly.
The above only is preferred embodiment of the present utility model, and is in order to restriction the utility model, not all within spirit of the present utility model and principle, any modification of being done, is equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.
Claims (5)
1. full-automatic glue cylinder purging system, it is characterized in that described glue cylinder purging system comprises control device (1), automatic charging device (2), manipulator (3), first supersonic generator (4), first stillpot (5), the first reciprocating type spray groove (6), first ultrasonic cleaner (7), conveyer chain (8), second ultrasonic cleaner (9), the second reciprocating type spray groove (10), second stillpot, compressed air oven dry groove (11), automatic blanking device (12) and second supersonic generator (13); Described control device (1) links to each other with automatic charging device (2), conveyer chain (8) and automatic blanking device (12) respectively; Described first supersonic generator (4) is positioned at the below of automatic charging device (2) and links to each other with first ultrasonic cleaner (7); The described first reciprocating type spray groove (6) is positioned between first supersonic generator (4) and first ultrasonic cleaner (7); Described first stillpot (5) is positioned at the below of the first reciprocating type spray groove (6); Described first ultrasonic cleaner (7) is positioned between the first reciprocating type spray groove (6) and second ultrasonic cleaner (9); Described second ultrasonic cleaner (9) is positioned between first ultrasonic cleaner (7) and the second reciprocating type spray groove (10); Described second stillpot is positioned at the below of the second reciprocating type spray groove (10); The described second reciprocating type spray groove (10) is positioned between second ultrasonic cleaner (9) and the compressed air oven dry groove (11); Described compressed air oven dry groove (11) is positioned between the second reciprocating type spray groove (10) and second supersonic generator (13); Described second supersonic generator (13) is positioned at the below of automatic blanking device (12) and links to each other with second ultrasonic cleaner (9); Described manipulator (3) is positioned at the top of automatic charging device (2), first supersonic generator (4), the first reciprocating type spray groove (6), first ultrasonic cleaner (7), second ultrasonic cleaner (9), the second reciprocating type spray groove (10), compressed air oven dry groove (11), automatic blanking device (12) and second supersonic generator (13) by conveyer chain (8).
2. full-automatic glue cylinder purging system according to claim 1, it is characterized in that, described automatic charging device (2) comprises the free raceway feeding platform and the first workpiece basket detector, and the described first workpiece basket detector is used to detect the workpiece behind the dress basket that is put on the free raceway feeding platform.
3. full-automatic glue cylinder purging system according to claim 1, it is characterized in that, described automatic blanking device (12) comprises the free raceway blanking bench and the second workpiece basket detector, and the described second workpiece basket detector is used to detect the workpiece that is put into after air oven dry groove on the free raceway blanking bench and compressed (11) is dried.
4. full-automatic glue cylinder purging system according to claim 1 is characterized in that the supersonic frequency of described first supersonic generator (4) is 25kHz.
5. full-automatic glue cylinder purging system according to claim 1 is characterized in that the supersonic frequency of described second supersonic generator (13) is 25kHz.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202993694U CN201744451U (en) | 2010-08-20 | 2010-08-20 | Full-automatic glue cylinder cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202993694U CN201744451U (en) | 2010-08-20 | 2010-08-20 | Full-automatic glue cylinder cleaning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201744451U true CN201744451U (en) | 2011-02-16 |
Family
ID=43579124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202993694U Expired - Lifetime CN201744451U (en) | 2010-08-20 | 2010-08-20 | Full-automatic glue cylinder cleaning system |
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| Country | Link |
|---|---|
| CN (1) | CN201744451U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105921471A (en) * | 2016-07-06 | 2016-09-07 | 扬州市天宝自动化工程有限公司 | Cleaning device of adhesive coating device for cigarettes |
| CN106000960A (en) * | 2016-06-23 | 2016-10-12 | 苏州市灵通玻璃制品有限公司 | Symmetrical wasted and used glass washing device |
| CN109701980A (en) * | 2019-02-26 | 2019-05-03 | 成都慧晶机械设备有限公司 | A kind of spray head steering mechanism and the glue cylinder cleaning equipment using spray head steering mechanism |
| CN110565086A (en) * | 2019-10-23 | 2019-12-13 | 常州澳弘电子股份有限公司 | Aluminum substrate surface biological treatment oxidation process |
| CN112356004A (en) * | 2020-11-12 | 2021-02-12 | 长春一汽四环力达冲压制品有限公司 | Multifunctional robot for vehicle hardware production |
| CN112605084A (en) * | 2020-12-25 | 2021-04-06 | 红云红河烟草(集团)有限责任公司 | Automatic wash gluey jar device |
| CN115415243A (en) * | 2022-10-12 | 2022-12-02 | 内蒙古昆明卷烟有限责任公司 | Ultrasonic cleaning device for residual latex in rubber cylinder |
-
2010
- 2010-08-20 CN CN2010202993694U patent/CN201744451U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106000960A (en) * | 2016-06-23 | 2016-10-12 | 苏州市灵通玻璃制品有限公司 | Symmetrical wasted and used glass washing device |
| CN105921471A (en) * | 2016-07-06 | 2016-09-07 | 扬州市天宝自动化工程有限公司 | Cleaning device of adhesive coating device for cigarettes |
| CN109701980A (en) * | 2019-02-26 | 2019-05-03 | 成都慧晶机械设备有限公司 | A kind of spray head steering mechanism and the glue cylinder cleaning equipment using spray head steering mechanism |
| CN109701980B (en) * | 2019-02-26 | 2021-02-19 | 成都慧晶机械设备有限公司 | Spray head steering mechanism and rubber cylinder cleaning equipment applying same |
| CN110565086A (en) * | 2019-10-23 | 2019-12-13 | 常州澳弘电子股份有限公司 | Aluminum substrate surface biological treatment oxidation process |
| CN112356004A (en) * | 2020-11-12 | 2021-02-12 | 长春一汽四环力达冲压制品有限公司 | Multifunctional robot for vehicle hardware production |
| CN112356004B (en) * | 2020-11-12 | 2021-08-31 | 长春一汽四环力达冲压制品有限公司 | Multifunctional robot for vehicle hardware production |
| CN112605084A (en) * | 2020-12-25 | 2021-04-06 | 红云红河烟草(集团)有限责任公司 | Automatic wash gluey jar device |
| CN115415243A (en) * | 2022-10-12 | 2022-12-02 | 内蒙古昆明卷烟有限责任公司 | Ultrasonic cleaning device for residual latex in rubber cylinder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110216 |
|
| CX01 | Expiry of patent term |