CN201736122U - Sandblast workshop - Google Patents

Sandblast workshop Download PDF

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Publication number
CN201736122U
CN201736122U CN2010202892227U CN201020289222U CN201736122U CN 201736122 U CN201736122 U CN 201736122U CN 2010202892227 U CN2010202892227 U CN 2010202892227U CN 201020289222 U CN201020289222 U CN 201020289222U CN 201736122 U CN201736122 U CN 201736122U
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China
Prior art keywords
scavenging
air
room
sandblast
blast
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Expired - Fee Related
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CN2010202892227U
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Chinese (zh)
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谢逢申
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Individual
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Individual
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Priority to CN2010202892227U priority Critical patent/CN201736122U/en
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Abstract

The utility model discloses a sandblast workshop which solves bad worker protection and environmental pollution of prior art sandblast workshops. The sandblast workshop herein comprises a front machine room with a gas making apparatus therein, a scavenging room, a sandblast room and an exhaust gas filtering room, wherein a large sliding door is disposed between the sandblast room and the scavenging room, the scavenging room being provided with an air blast apparatus; wherein the sandblast room is provided with an isolated breathing helmet which is communicated with the gas making apparatus of the front machine room, the exhaust gas filtering room being provided with an air filterer, the outlet end of the air filter being connected to a fan which is arranged inside an air extractor. The utility model can on one hand give strong and full time protection to workers by providing fresh air produced by gas making apparatus, thus eliminating harm from sand and dust, and on the other hand give treatment on exhaust gas and produce almost no pollution, which is beneficial to environmental protection.

Description

A kind of sand-blast shop
Technical field
The utility model relates to a kind of workshop that is used for the sandblast operation.
Background technology
The carbon deposit of the oxide skin of mechanical industry forging and casting blank, scab, internal combustion engine all relies on sandblast to clear up, and this technology is promoted, yet that its significant drawback is labour protection is poor, and contaminated environment is serious.Sandblast workman continuous operation some months will be suffered from anthraco-silicosis.Therefore will thoroughly solve these two significant problems of sand-blast shop, technical must have significant innovation.
At first to thoroughly solve the labour protection problem.The fundamental way of head it off is to adopt isolated respiratory system to replace the filtering type respiratory system.The concrete structure of described isolated respiratory system can be the utility model patent of ZL200920259498.8 a kind of isolated respiratory system by name with reference to the patent No., and it comprises isolated breathing helmet 5 and system gas system.As shown in Figure 2, system gas system sterilizes outdoor air through chlorination equipment 24, supercharging device 25a, and 25b, 25c, 25d, the 25e supercharging, air filter 13 filters then, is transported in the isolated breathing helmet again and uses for the sandblast workman.For the clean air of certain pressure is provided in the isolated breathing helmet 5, guarantee that sand dust is blocked in outside the isolated breathing helmet 5 by system gas system.Yet the workman will take off isolated breathing helmet 5 when coming off duty, though sandblast this moment stops, indoor still sand dust fills the air, wait sand dust to make a decision and want half an hour at least, even sand dust makes a decision, in the air also with floating fine particle, if raise one's hat at shot blast cabinet this moment, must suck fine particle, therefore the infringement workers ' health must solve the problem that safety is raised one's hat.
Secondly to solve the post processing and the zero-emission problem of sand dust exactly, waste gas is carried out harmless processing, discharging is dropped to minimum level.
The utility model content
Poor to workman's protective capacities at existing sand-blast shop, the defective of contaminated environment of the present utility modelly aims to provide a kind of sand-blast shop, breathe under the unobstructed condition the workman, stop the injury of sand dust fully, and waste gas is handled, near zero-emission the workman.
The technical scheme that the utility model adopted is: make the preceding machine room of device of air in described sand-blast shop comprises, between scavenging, between shot blast cabinet and waste gas filtering; Be provided with big sliding door between between shot blast cabinet and scavenging, be provided with air-blast device between scavenging, its design feature is, be provided with the isolated breathing helmet that is communicated with gas making device in the preceding machine room in the described shot blast cabinet, be provided with air filter between waste gas filtering, between waste gas filtering the port of export of air filter be connected to be located at one bleed between in blower fan.
Among the present invention, the structure optimization of described gas making device is, the sterilization pipe that is in communication with the outside, this sterilization pipe be connected in series the pressure charging system that forms by the Pyatyi blower fan and be connected, the port of export of pressure charging system is communicated with described isolated breathing helmet by pipeline and air filter.
Why adopt Pyatyi blower fan serial connection, mainly be that tip speed is too fast and noise is excessive when preventing the supercharging of one-level blower fan, noise intensity is directly proportional with the blower fan tip speed, after adopting the Pyatyi blower fan, air pressure obtains increasing on the one hand, on the other hand, blower fan tip speeds at different levels are relatively low, avoid producing high noisy.
Further, in order to improve the condition of work of workman under severe cold and heat weather, be provided with air-conditioning in the described preceding machine room, the workman can breathe the gas of crossing through air-conditioning.
Described blower fan is a centrifugal fan, the gas after handling after filtration can be entered atmosphere, guarantees that the shot blast cabinet internal gas pressure is stable.
The workman will take off breathing helmet when coming off duty, though sandblast this moment stops, the fine particle in the sandblast still swims in the air, can not make a decision for a long time.If the workman raises one's hat at this moment, will suck trickle sand dust, year in and year out, the danger of the anthraco-silicosis suffered from is still arranged, and the method for head it off is to set up a clear area, the replacing clothing of in the clear area, raising one's hat.Therefore have scavenging port on described big sliding door, be provided with the second scavenging door between scavenging, the air-blast device that is located between scavenging is two desk fans, and wherein a power is bigger.Big sliding door is closed in the commentaries on classics of not stopping transport of small-power fan during work, and the scavenging port on the big sliding door is opened, and the second scavenging door is in closed condition, and the workman wears isolated breathing helmet work.The workman opens powerful fan earlier when coming off duty, and opens big sliding door then, has on breathing helmet and enters between scavenging, closes the scavenging port on big sliding door and the big sliding door afterwards rapidly.In the moment of opening big sliding door, have a certain amount of fine particle inevitably and scurry between scavenging, after entering between scavenging, the workman opens the second scavenging door again, the residual gas of scurrying between scavenging is carried out big fill.Treat that the fine particle expeling between scavenging is clean, the powerful fan unlatching duration is about 3~5 minutes in this process, takes off breathing helmet again, changes clothing and goes out.
Open the air-blast device scavenging, can stop that the sand dust of shot blast cabinet spreads on the one hand between scavenging, making becomes the clear area between scavenging; Can ventilate to shot blast cabinet on the other hand.
The utility model is exactly to adopt isolated respiratory system to replace the filtering type respiratory system specifically.Isolated respiratory system is to get gas away from the place of polluting, and is transported to breathing helmet through (also adopting air-conditioning when severe cold and heat) after sterilization, supercharging, the filtration by pipeline, and the workman wears the clean air that breathing helmet is breathed pressure.As long as air keeps certain pressure in the breathing helmet, promptly keep certain pressure reduction with environment, just sand dust can be forgone outside breathing helmet, thoroughly stop the harm of sand dust, and breathe unobstructed.Like this, the labour protection problem of sand-blast shop just obtains thoroughly, perfectly solves. and the method for sand-blast shop contaminated solution ring slope problem is that air is filtered---the papery cleaner that adopts the internal combustion engine industry generally to adopt, can filter sand dust more than 99%.Air after centrifugal fan will filter extracts, and enters atmosphere then.
The beneficial effects of the utility model: the utility model can be carried out omnidistance strength protection to the workman, breathing under the unobstructed condition, stops the injury of sand dust to the workman fully; Simultaneously waste gas is handled, blowdown is dropped to be close to zero, and waste gas treatment equipment is convenient to change, help environmental protection.Many industries such as the utility model also can be used for polishing, fluff cotton with sand and dust pollution.
Description of drawings
Fig. 1 is a sand-blast shop schematic diagram described in the utility model;
Fig. 2 is a preceding machine room schematic diagram described in the utility model;
Working state figure when Fig. 3 prepares to come off duty for workman described in the utility model between scavenging;
Fig. 4 is workman described in the utility model state diagram between scavenging when coming off duty.
In the drawings:
The 1-shot blast cabinet, between the 2-scavenging, between the 3-waste gas filtering,
The big sliding door of 4-, the isolated breathing helmet of 5-, the 6-air filter,
The 7-blower fan, between 8-bleeds, the 9-air-blast device,
Machine room 13-air filter before the 10-second scavenging door, 11-,
The 24-pipe of sterilizing, 25a, 25b, 25c, 25d, 25e-supercharging device.
The specific embodiment
A kind of sand-blast shop as shown in Figure 1, makes the preceding machine room 11 of device of air in comprising, between scavenging 2, between shot blast cabinet 1 and waste gas filtering 3; Be provided with big sliding door 4 between shot blast cabinet 1 and scavenging between 2, have scavenging port on this big sliding door 4, the area of scavenging port is 0.2 * 0.15m 2, scavenging port can adopt little sliding door to close, little sliding door is preferably the thick aluminium sheet of 2mm, be inserted in when next between scavenging and the slit of shot blast cabinet track in.Also be provided with the second scavenging door 4 in 2 between scavenging, being provided with two in fan in 2 between scavenging is 120w as 9, one power of air-blast device, and another power is 1000w, this fan respectively between scavenging 2 and shot blast cabinet 1 in be equipped with switch.Be provided with the isolated breathing helmet 5 that is communicated with gas making device in the preceding machine room in the described shot blast cabinet 1, be provided with air filter 6 in 3 between waste gas filtering, between waste gas filtering the port of export of 3 air filters 6 be connected to be located at one bleed between blower fan 7 in 8, this blower fan 7 is preferably centrifugal fan.
Temperature conditions according to around the sand-blast shop can be provided with air-conditioning in the machine room 11 before described, regulate the temperature of breathing gas, makes the people more comfortable.
As shown in Figure 2, the structure of described gas making device is, the sterilization pipe 24 that is in communication with the outside, this sterilization pipe 24 is connected with the pressure charging system that is formed by Pyatyi blower fan serial connection, and the port of export of pressure charging system is communicated with described isolated breathing helmet 5 by pipeline and air filter 13.The fresh breeze acc power is 1250W, and wherein every typhoon acc power is 250W, and separate unit blower fan outlet stagnation pressure is 1200Pa.
Have scavenging port on the described big sliding door 4, also be provided with the second scavenging door 10 in 2 between scavenging, described air-blast device 9 is two fans that are located between scavenging in 2, and a power is 120w, and wherein another power is bigger, is 1000w.
As shown in Figure 3, big sliding door 4 is closed in the commentaries on classics of not stopping transport of the fan of 120w during work, and the scavenging port of pulling greatly on 4 is opened, and the second scavenging door 10 is in closed condition, and the workman wears isolated breathing helmet 5 work.The workman opens the fan of 1000w earlier when coming off duty, and opens big sliding door 4 then, has on breathing helmet and enters between scavenging 2, closes the scavenging port on big sliding door 4 and the big sliding door 4 afterwards rapidly.In the moment of opening big sliding door 4, have a certain amount of sand dust inevitably and scurry between scavenging 2, the workman opens the second scavenging door 10 after entering between scavenging 2 again, carries out big fill to scurrying between scavenging 2 residual gas.As shown in Figure 4, treat between scavenging that 2 sand dust drives away totally, take off isolated breathing helmet 5 again, change clothing, close the 1000w fan, go out then.
In order to guarantee toxic emission zero pollution, can set up according to actual needs between second waste gas filtering, the equipment between second waste gas filtering is consistent with the equipment between scavenging.
This sand-blast shop can be carried out omnidistance strength protection to the workman, breathing under the unobstructed condition, stops the injury of sand dust to the workman fully; Simultaneously waste gas is handled, blowdown is dropped to be close to zero, and waste gas treatment equipment changes conveniently, help environmental protection.
Many industries such as the utility model also can be used for polishing, fluff cotton with sand and dust pollution.

Claims (5)

1. a sand-blast shop comprises the interior preceding machine room (11) that makes device of air, between scavenging (2), between shot blast cabinet (1) and waste gas filtering (3); Be provided with big sliding door (4) between shot blast cabinet (1) and scavenging between (2), be provided with air-blast device (9) between scavenging in (2), it is characterized in that, be provided with the isolated breathing helmet (5) that is communicated with gas making device in the preceding machine room in the described shot blast cabinet (1), be provided with air filter (6) between waste gas filtering in (3), between waste gas filtering the port of export of (3) air filter (6) be connected to be located at one bleed between blower fan (7) in (8).
2. sand-blast shop according to claim 1, it is characterized in that, the structure of described gas making device is, the sterilization pipe (24) that is in communication with the outside, this sterilization pipe (24) is connected with the pressure charging system that is formed by Pyatyi blower fan serial connection, and the port of export of pressure charging system is communicated with described isolated breathing helmet (5) by pipeline and air filter (13).
3. sand-blast shop according to claim 1 is characterized in that, described blower fan (7) is a centrifugal fan.
4. sand-blast shop according to claim 1, it is characterized in that, have scavenging port on the described big sliding door (4), also be provided with the second scavenging door (10) between scavenging in (2), described air-blast device (9) is two and is located at the fan in (2) between scavenging that wherein a power is bigger.
5. sand-blast shop according to claim 1 is characterized in that, is provided with air-conditioning in the described preceding machine room (11).
CN2010202892227U 2010-08-12 2010-08-12 Sandblast workshop Expired - Fee Related CN201736122U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010202892227U CN201736122U (en) 2010-08-12 2010-08-12 Sandblast workshop

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010202892227U CN201736122U (en) 2010-08-12 2010-08-12 Sandblast workshop

Publications (1)

Publication Number Publication Date
CN201736122U true CN201736122U (en) 2011-02-09

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Application Number Title Priority Date Filing Date
CN2010202892227U Expired - Fee Related CN201736122U (en) 2010-08-12 2010-08-12 Sandblast workshop

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CN (1) CN201736122U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103052471A (en) * 2011-02-28 2013-04-17 新东工业株式会社 Shot processing apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103052471A (en) * 2011-02-28 2013-04-17 新东工业株式会社 Shot processing apparatus
CN103052471B (en) * 2011-02-28 2015-10-21 新东工业株式会社 Shot-blast equipment

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110209

Termination date: 20120812