CN201712052U - Production equipment for foamed ceramic plates - Google Patents
Production equipment for foamed ceramic plates Download PDFInfo
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- CN201712052U CN201712052U CN2010202511846U CN201020251184U CN201712052U CN 201712052 U CN201712052 U CN 201712052U CN 2010202511846 U CN2010202511846 U CN 2010202511846U CN 201020251184 U CN201020251184 U CN 201020251184U CN 201712052 U CN201712052 U CN 201712052U
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- conveyer belt
- production equipment
- expanded material
- sheet material
- conveyor belt
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Abstract
The utility model provides production equipment for foamed ceramic plates, which is applicable to the technical field of foamed glass ceramic production. The production equipment comprises a first conveyor belt for conveying foaming material and a second conveyor belt for receiving the foaming material fallen from the first conveyor belt, wherein the second conveyor belt is positioned below the first conveyor belt, first baffle plates are arranged on the two sides of the first conveyor belt, second baffle plates are arranged on the two sides of the second conveyor belt, the first conveyor belt is driven by a drive component, and the second conveyor belt is driven by a second drive component. The production equipment provided by the utility model has the advantages of small consumption, high continuous production efficiency, and high product yield rate, dispenses with a mold, is helpful to reduce the production cost of the product and can facilitate the large-scale popularization and application of the product.
Description
Technical field
The utility model belongs to the foamed glass and ceramic production technical field, relates in particular to a kind of production equipment of foamed ceramics sheet material.
Background technology
The foamed ceramics class has environmental protection, energy-conservation, sqouynd absorption lowering noise, density is little, intensity is high, water absorption rate is low, do not fire, advantage such as corrosion-resistant, and market demand is very big.At present, in the production of foamed ceramics class material, all adopt two step method to finish, the powder that is about to produce foamed ceramics places in the independent mould after the cold moudling, sends in the foaming kiln again and carries out roasting, foaming, it is cooled to calcining temperature again and carries out the demoulding.The shortcoming that the production of this mode exists is: mould specification is many, the mould use amount is big, waste is big; Continuity production efficiency is low; The yield rate of product is low, causes the production cost height of foamed ceramics series products, causes product to be difficult in large-scale application on the market.
The utility model content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, a kind of production equipment of foamed ceramics sheet material is provided, it need not to use mould, waste little, continuous production efficiency height, finished product rate height, help reducing production cost of products, the extensive penetration and promotion that is beneficial to product is used.
The technical solution of the utility model is: a kind of production equipment of foamed ceramics sheet material, comprise first conveyer belt that can transmit expanded material, be positioned at described first conveyer belt below and can accept second conveyer belt of the expanded material that falls by first conveyer belt, the both sides of described first conveyer belt are provided with first baffle plate, the both sides of described second conveyer belt are provided with second baffle, described first conveyer belt is driven by first drive member, described second conveyer belt is driven by second drive member, be electrically connected with the first speed governing member of the transfer rate of adjustable joint first conveyer belt on described first drive member, be electrically connected with the second speed governing member of the transfer rate of adjustable joint second conveyer belt on described second drive member.
Further, the described first conveyer belt place is installed with the heater that can heat the expanded material on described first conveyer belt.
Further, the bottom of described first conveyer belt is provided with a scraper plate that expanded material can be scraped from first conveyer belt.
Particularly, described first conveyer belt comprises first chain and some first supporting plates that is arranged on first chain, and described first baffle interval is fixedly arranged on described first two ends of bearing plate, first baffle plate and the vertical setting mutually of first supporting plate.
More specifically, described second conveyer belt comprises second chain and some second supporting plates that is arranged on second chain, and described second baffle is fixedly arranged on described second two ends of bearing plate at interval, second baffle and the vertical setting mutually of second supporting plate.
Further, an end of described second conveyer belt is provided with the processing release paper conveying device that processing release paper can be sent on second conveyer belt.
Preferably, described first drive member is a motor.
Preferably, described second drive member is a motor.
The production equipment of a kind of foamed ceramics sheet material that the utility model provides, it is by being provided with first conveyer belt and second conveyer belt, raw material can foam on first conveyer belt, raw material falls to and carries out continuous cooling, moulding on second conveyer belt then, need not to use mould, waste little, production efficiency height continuously, finished product rate height, help reducing production cost of products, the extensive penetration and promotion that is beneficial to product is used.
Description of drawings
Fig. 1 is the generalized section of the production equipment of a kind of foamed ceramics sheet material of providing of the utility model embodiment;
Fig. 2 is the schematic top plan view of the production equipment of a kind of foamed ceramics sheet material of providing of the utility model embodiment;
Fig. 3 is the local enlarged diagram in A place among Fig. 1.
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer,, the utility model is further elaborated below in conjunction with drawings and Examples.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
The utility model embodiment provides a kind of production method of foamed ceramics sheet material, is used to produce foamed ceramics sheet material or foam glass sheet material, and aforementioned production method may further comprise the steps:
(1) first conveyer belt 100 that can transmit expanded material is set, first conveyer belt 100 can be accepted from the expanded material of the liquid shape of kiln discharging opening outflow, also raw material directly can be thrown on first conveyer belt 100, and on first conveyer belt 100, the heater (not shown) is set, utilize heater that expanded material is carried out preheating, roasting and foaming to obtain the expanded material of liquid shape, the below of described first conveyer belt 100 is provided with second conveyer belt 200 that can accept the expanded material that is fallen by first conveyer belt 100.Preparation expanded material, and expanded material mixed, grinds and carry out cloth by the vibrations distributing device with the raw material input head end to first conveyer belt 100, makes expanded material preheating on first conveyer belt 100, roasting and foaming; Particularly, adopt natural gas when preheating, roasting, help environmental protection and energy saving as thermal source.
(2) speed difference between setting first conveyer belt 100 and second conveyer belt 200 is to regulate the thickness of expanded material on second conveyer belt 200.When expanded material is transferred into first conveyer belt 100 terminal, expanded material will fall into the head end place of second conveyer belt 200, and the end to second conveyer belt 200 moves under the motion of second conveyer belt 200.The transfer rate of the transfer rate of first conveyer belt 100 and second conveyer belt 200 can be identical, also can be inequality.When the transfer rate of first conveyer belt 100 equals the transfer rate of second conveyer belt 200, expanded material on first conveyer belt 100 falls on second conveyer belt 200 synchronously, and the thickness of the expanded material on the thickness that makes the expanded material on second conveyer belt 200 and first conveyer belt 100 equates; When the transfer rate of second conveyer belt 200 during greater than the transfer rate of first conveyer belt 100, the thickness of the expanded material on second conveyer belt 200 is then less than the thickness of the expanded material on first conveyer belt 100; When the transfer rate of second conveyer belt 200 during less than the transfer rate of first conveyer belt 100, the thickness of the expanded material on second conveyer belt 200 is then greater than the thickness of the expanded material on first conveyer belt 100; And on the ratio between the transfer rate of the transfer rate of first conveyer belt 100 and second conveyer belt 200 and first conveyer belt 100 on the thickness of expanded material and second conveyer belt 200 ratio between the expanded material be inversely proportional to.Like this, can regulate the thickness of the expanded material of being piled up on second conveyer belt 200 by the speed of regulating first conveyer belt 100 and second conveyer belt 200.For example the transfer rate of first conveyer belt 100 is 160mm/min, and the transfer rate of second conveyer belt 200 is 80mm/min, and then the thickness of the expanded material on second conveyer belt 200 then is twice than the thickness of the expanded material on first conveyer belt 100.Like this, only need to adjust the transfer rate of second conveyer belt 200, just can regulate the thickness of sheet material easily, regulate very conveniently, help enhancing productivity.
(3) described expanded material foams on first conveyer belt 100, and fall on second conveyer belt 200 in the end of first conveyer belt 100, along with the continuous running of second conveyer belt 200, continuous cooling curing moulding obtains continuous sheet material in the transport process of described expanded material on second conveyer belt 200; Can adopt the mode of nature cooling that expanded material is carried out cooling forming.
(4) cut described sheet material, can product be divided into the product of different size according to actual required size, specification is unrestricted.
Particularly, described first conveyer belt 100 is driven by first drive member 310, and described second conveyer belt 200 is driven by second drive member 320.Be electrically connected with the first speed governing member (not shown) of the transfer rate of adjustable joint first conveyer belt 100 on described first drive member 310, be electrically connected with the second speed governing member (not shown) of the transfer rate of adjustable joint second conveyer belt 200 on second drive member 320.The transfer rate of the transfer rate of first conveyer belt 100 and second conveyer belt 200 all can independent regulation.
As depicted in figs. 1 and 2, the production equipment of a kind of foamed ceramics sheet material that the utility model embodiment provides, be used to produce foamed ceramics sheet material or foam glass sheet material, above-mentioned production equipment comprises first conveyer belt 100 that can transmit expanded material, be positioned at described first conveyer belt, 100 belows and can accept second conveyer belt 200 of the expanded material that is fallen by first conveyer belt 100.First conveyer belt 100 can be accepted from the expanded material of the liquid shape of kiln discharging opening outflow, also raw material directly can be thrown on first conveyer belt 100, and on first conveyer belt 100, the heater (not shown) is set, utilize heater that expanded material is carried out preheating, roasting and foaming.Have certain height poor between first conveyer belt 100 and second conveyer belt 200, first conveyer belt 100 is identical with the width of second conveyer belt 200.The top of first conveyer belt 100 is provided with foaming cellar for storing things stove, and the discharging opening of foaming cellar for storing things stove is positioned at the top of first conveyer belt 100, by such design, can make and form certain thickness foamed material layer on first conveyer belt 100.The head end of the end of first conveyer belt 100 and second conveyer belt 200 has some overlapping areas on the upright projection direction, but so that on expanded material free-falling to the second conveyer belt 200 on first conveyer belt 100, the both sides of described first conveyer belt 100 are provided with first baffle plate 110, with ccontaining expanded material, the both sides of described second conveyer belt 200 are provided with second baffle 210, form sheet material with ccontaining expanded material and for expanded material in this cooling, need not to use mould that expanded material is cooled off and moulding, do not need to drop into die cost, and can produce continuously, material loss is little, the rate that manufactures a finished product height, help reducing product cost, can make product extensive popularization and application on market.Spacing and position between the second baffle 210 of the spacing of first baffle plate 110 of first conveyer belt, 100 both sides and position and second conveyer belt, 200 both sides are complementary, and the expanded material on first conveyer belt 100 can be dropped down onto on second conveyer belt 200 smoothly.Described first conveyer belt 100 is driven by first drive member 310, and described second conveyer belt 200 is driven by second drive member 320.Be electrically connected with the first speed governing member (not shown) of the transfer rate of adjustable joint first conveyer belt 100 on described first drive member 310, be electrically connected with the second speed governing member (not shown) of the transfer rate of adjustable joint second conveyer belt 200 on second drive member 320.The transfer rate of the transfer rate of first conveyer belt 100 and second conveyer belt 200 all can independent regulation.The transfer rate of the transfer rate of first conveyer belt 100 and second conveyer belt 200 can be identical, also can be inequality.When the transfer rate of first conveyer belt 100 equals the transfer rate of second conveyer belt 200, expanded material on first conveyer belt 100 falls on second conveyer belt 200 synchronously, and the thickness of the expanded material on the thickness that makes the expanded material on second conveyer belt 200 and first conveyer belt 100 equates; When the transfer rate of second conveyer belt 200 during greater than the transfer rate of first conveyer belt 100, the thickness of the expanded material on second conveyer belt 200 is then less than the thickness of the expanded material on first conveyer belt 100; When the transfer rate of second conveyer belt 200 during less than the transfer rate of first conveyer belt 100, the thickness of the expanded material on second conveyer belt 200 is then greater than the thickness of the expanded material on first conveyer belt 100; And on the ratio between the transfer rate of the transfer rate of first conveyer belt 100 and second conveyer belt 200 and first conveyer belt 100 on the thickness of expanded material and second conveyer belt 200 ratio between the expanded material be inversely proportional to.Like this, can regulate the thickness of the expanded material of being piled up on second conveyer belt 200 by the speed of regulating first conveyer belt 100 and second conveyer belt 200.For example the transfer rate of first conveyer belt 100 is 160mm/min, and the transfer rate of second conveyer belt 200 is 80mm/min, and then the thickness of the expanded material on second conveyer belt 200 then is twice than the thickness of the expanded material on first conveyer belt 100.Like this, only need to adjust the transfer rate of second conveyer belt 200, just can regulate the thickness of sheet material easily, regulate very conveniently, help enhancing productivity.Preferably, the height of first baffle plate 110 is 40mm to 60mm, and to guarantee fully preheating and foaming of raw material, the height of second baffle 210 can be adjusted according to practical condition.
Further, described first conveyer belt 100 places are installed with the heater that can heat the expanded material on described first conveyer belt 100, so that expanded material is carried out preheating, roasting and foaming, to improve product quality.
Further, as shown in figures 1 and 3, the bottom of described first conveyer belt 100 is provided with a scraper plate 410 that expanded material can be scraped from first conveyer belt 100, avoid expanded material to be attached on first conveyer belt 100, expanded material on first conveyer belt 100 is all scraped to second conveyer belt 200, make the thickness of the expanded material on second conveyer belt 200 can keep predicted value.
Particularly, as Fig. 1～shown in Figure 3, described first conveyer belt 100 comprises first chain 120 and some first supporting plates 130 that is arranged on first chain 120, described first baffle plate 110 is fixedly arranged on described first supporting plate 130 two ends at interval, the two ends of each piece first supporting plate 130 are provided with one first baffle plate 110 respectively, first baffle plate 110 and the 130 mutual vertical settings of first supporting plate are the containing cavity of groove shape with formation.First conveyer belt 100 is sheathed on first driving shaft 140 and first tensioning shaft 150, first driving shaft 140 can be driven by first drive member 310 and rotate, first conveyer belt 100 can constantly be rotated around first driving shaft 140 and first tensioning shaft 150, raw material is constantly also constantly fallen on second conveyer belt 200, to produce continuously reliably in preheating on first conveyer belt 100, roasting and foaming.
More specifically, as Fig. 1～shown in Figure 3, described second conveyer belt 200 comprises second chain 220 and some second supporting plates 230 that is arranged on second chain 220, described second baffle 210 is fixedly arranged on described second supporting plate 230 two ends at interval, the two ends of each piece second supporting plate 230 are provided with a second baffle 210 respectively, second baffle 210 and the 230 mutual vertical settings of second supporting plate are the containing cavity of groove shape with formation.Second conveyer belt 200 is sheathed on second driving shaft 240 and second tensioning shaft 250, second driving shaft 240 can be driven by second drive member 320 and rotate, second conveyer belt 200 can constantly be rotated around second driving shaft 240 and second tensioning shaft 250, make that expanded material can continuously cool off, moulding, the demoulding, to produce continuously reliably.
Further, one end of described second conveyer belt 200 is provided with the processing release paper conveying device (not shown) that processing release paper can be sent on second conveyer belt 200, processing release paper constantly is passed on second conveyer belt 200, be convenient to the demoulding behind the expanded material cooling forming, help enhancing productivity and improve the yield rate of product.The transfer rate of processing release paper conveying device is identical with the transfer rate of second conveyer belt 200.
Preferably, described first drive member 310 is a motor, and it is controlled by control module, can be convenient to regulate rotating speed.
Preferably, described second drive member 320 is a motor, and it is controlled by control module, can be convenient to regulate rotating speed.
The above only is preferred embodiment of the present utility model; not in order to restriction the utility model; all any modifications of within spirit of the present utility model and principle, being done, be equal to and replace and improvement etc., all should be included within the protection domain of the present utility model.
Claims (8)
1. the production equipment of a foamed ceramics sheet material, it is characterized in that: comprise first conveyer belt that can transmit expanded material, be positioned at described first conveyer belt below and can accept second conveyer belt of the expanded material that falls by first conveyer belt, the both sides of described first conveyer belt are provided with first baffle plate, the both sides of described second conveyer belt are provided with second baffle, described first conveyer belt is driven by first drive member, described second conveyer belt is driven by second drive member, be electrically connected with the first speed governing member of the transfer rate of adjustable joint first conveyer belt on described first drive member, be electrically connected with the second speed governing member of the transfer rate of adjustable joint second conveyer belt on described second drive member.
2. the production equipment of a kind of foamed ceramics sheet material as claimed in claim 1 is characterized in that: the described first conveyer belt place is installed with the heater that can heat the expanded material on described first conveyer belt.
3. the production equipment of a kind of foamed ceramics sheet material as claimed in claim 1 is characterized in that: the bottom of described first conveyer belt is provided with a scraper plate that expanded material can be scraped from first conveyer belt.
4. the production equipment of a kind of foamed ceramics sheet material as claimed in claim 1, it is characterized in that: described first conveyer belt comprises first chain and some first supporting plates that is arranged on first chain, described first baffle interval is fixedly arranged on described first two ends of bearing plate, first baffle plate and the vertical setting mutually of first supporting plate.
5. the production equipment of a kind of foamed ceramics sheet material as claimed in claim 1, it is characterized in that: described second conveyer belt comprises second chain and some second supporting plates that is arranged on second chain, described second baffle is fixedly arranged on described second two ends of bearing plate at interval, second baffle and the vertical setting mutually of second supporting plate.
6. the production equipment of a kind of foamed ceramics sheet material as claimed in claim 1 is characterized in that: an end of described second conveyer belt is provided with the processing release paper conveying device that processing release paper can be sent on second conveyer belt.
7. the production equipment of a kind of foamed ceramics sheet material as claimed in claim 1 is characterized in that: described first drive member is a motor.
8. the production equipment of a kind of foamed ceramics sheet material as claimed in claim 1 is characterized in that: described second drive member is a motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202511846U CN201712052U (en) | 2010-06-30 | 2010-06-30 | Production equipment for foamed ceramic plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202511846U CN201712052U (en) | 2010-06-30 | 2010-06-30 | Production equipment for foamed ceramic plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201712052U true CN201712052U (en) | 2011-01-19 |
Family
ID=43458050
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202511846U Expired - Lifetime CN201712052U (en) | 2010-06-30 | 2010-06-30 | Production equipment for foamed ceramic plates |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201712052U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102310458A (en) * | 2010-06-30 | 2012-01-11 | 深圳市方浩实业有限公司 | Production method and production equipment of foamed ceramic boards |
| CN102874429A (en) * | 2012-10-10 | 2013-01-16 | 铜陵麟安生物科技有限公司 | Conveying belt for separating wet tissues |
| CN111390773A (en) * | 2020-03-30 | 2020-07-10 | 西安理工大学 | Sand blasting device and sand blasting method thereof |
-
2010
- 2010-06-30 CN CN2010202511846U patent/CN201712052U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102310458A (en) * | 2010-06-30 | 2012-01-11 | 深圳市方浩实业有限公司 | Production method and production equipment of foamed ceramic boards |
| CN102310458B (en) * | 2010-06-30 | 2014-01-15 | 深圳市方浩实业有限公司 | Production method and production equipment of foamed ceramic boards |
| CN102874429A (en) * | 2012-10-10 | 2013-01-16 | 铜陵麟安生物科技有限公司 | Conveying belt for separating wet tissues |
| CN111390773A (en) * | 2020-03-30 | 2020-07-10 | 西安理工大学 | Sand blasting device and sand blasting method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110119 Effective date of abandoning: 20140115 |
|
| RGAV | Abandon patent right to avoid regrant |